The present invention relates generally to electrical connectors, and more specifically to mating electrical connectors that include at least one heat generating element to prevent the electrical connectors from becoming covered with ice or snow in cold climates and to also make the electrical connectors easier to separate or plug together in cold environments.
Snow plows, spreaders, and other cold weather vehicle accessories have been mounted on vehicles such as pickup trucks or sport utility vehicles (SUV's) for some time. Such snow plows, spreaders, and other cold weather vehicle accessories are removable from the vehicle so that they need be attached to the vehicle only when needed. Typically, the installation and removal of such cold weather vehicle accessories has two aspects, namely a mechanical attachment aspect and an electrical connection aspect. The mechanical attachment aspect involves the mechanical apparatus used to conveniently and removably mount such cold weather vehicle accessories onto a vehicle.
The electrical connection aspect involves supplying electrical power as well as electrical control signals from the vehicle to the cold weather vehicle accessory. For example, for snow plows, electrical connections between the vehicle and the snow plow include a power connection, multiple electrical connections to operate the plow mechanism to raise, lower, and angle a snow plow blade, and multiple connections to operate headlights, running lights, and turn signals mounted on the snow plow. For spreaders, electrical connections between the vehicle and the spreader include a power connection multiple electrical connections to operate the spreader.
Since such cold weather vehicle accessories must be easy and convenient to install onto and remove from a vehicle, those skilled in the art will understand that the electrical connections between a vehicle and the cold weather vehicle accessory must necessarily be made using one or more mating pair of electrical connectors that may be conveniently engaged and disengaged to respectively connect and disconnect a cold weather vehicle accessory onto a vehicle. Such mating pairs of electrical connectors typically have engageable male and female connectors each having a multiplicity of electrical connections. Due to the application for use in which the connectors are exposed to harsh winter weather, such electrical connectors must be sealingly engageable and must also contain an locking mechanism maintaining the male and female connectors securely together until they are to be disengaged.
Such connectors typically have engageable housings with mating shrouds to seal the mating electrical contacts contained in the connectors from the harsh winter weather. While it is generally quite simple to connect the male and female electrical connectors together, it is often substantially more difficult to disconnect them while the vehicle is located in a cold outside environment. Often, snow and ice will build up on the mated connectors, which may need to be chipped off in order to access the locking mechanism on the connectors. Additionally, since the mated connectors are located in a very cold ambient environment, they often prove to be quite difficult to disconnect, since the extreme cold tends to make them difficult to pull apart even when they are no longer locked together.
Thus, it is apparent that it would be desirable to improve the characteristics such electrical connectors exhibit in cold ambient weather conditions by heating the electrical connectors. In this regard, it would be desirable that such heated electrical connectors exhibit the capability of inhibiting the buildup of snow and ice on the exterior surface of the electrical connectors. Further, it would be desirable that such heated electrical connectors are substantially easier to disconnect from each other even in very cold ambient weather conditions.
The heated electrical connector of the present invention should also be of a construction which is both durable and long lasting, and it should also require little or no maintenance to be provided by the user throughout its operating lifetime. In order to enhance the market appeal of the heated electrical connector of the present invention, it should also be of inexpensive construction to thereby afford it the broadest possible market. Finally, it is also desirable that all of the aforesaid advantages and objectives of the heated electrical connector of the present invention be achieved without incurring any substantial relative disadvantage.
The disadvantages and limitations of the background art discussed above are overcome by the present invention. With this invention, a pair of mating electrical connectors are provided with an electrical heat generating element that is contained within one or both of the electrical connectors. When the mating electrical connectors are connected and the vehicle to which one of the electrical connectors is connected is being operated, electricity will flow through the electrical heat generating element(s) generating heat within the electrical connector(s).
The electrical heat generating element(s) is (are) selected so as to generate an amount of heat that is sufficient to prevent snow and ice from forming on the exterior of the mating electrical connectors, even in very cold ambient weather conditions. Additionally, the amount of heat that is generated within the electrical connector(s) is sufficient to ease the disconnection of the mated electrical connectors, even in such cold ambient weather conditions. The electrical heat generating element(s) is (are) also selected so than it (they) do not draw an excessive amount of electrical current or electrical power when they are being operated.
Optionally, more than one electrical heat generating element may be used in an electrical connector. If multiple electrical heat generating elements are used in an electrical connector, they may be optionally be connected in parallel so that only a single one of the electrical connections to the electrical connector is required. In a preferred embodiment, the electrical heat generating element may be a resistor installed within the electrical connector. Optionally, more than one resistor may be installed within the electrical connector.
The electrical heat generating element(s) in the electrical connector(s) is (are) electrically connected so that whenever the mating electrical connectors are connected together, and the vehicle to which one of the electrical connectors is connected is operating, the electrical heat generating element(s) is (are) being electrically energized. Thus, the mated electrical connectors will not be heated when the vehicle to which one of the electrical connectors is connected is not being operated, thereby preventing the battery in the vehicle from becoming discharged by the heated electrical connector. Additionally, if the electrical connectors are not connected together, neither the electrical connector that is connected to the vehicle nor its mater is either drawing electrical power or being heated.
It may therefore be seen that the present invention improves the characteristics electrical connectors exhibit in cold ambient weather conditions by heating the electrical connectors. Such heated electrical connectors exhibit the capability of inhibiting the buildup of snow and ice on the exterior surface of the electrical connectors. Further, such heated electrical connectors are substantially easier to disconnect from each other even in very cold ambient weather conditions.
The heated electrical connector of the present invention is of a construction which is both durable and long lasting, and which will require little or no maintenance to be provided by the user throughout its operating lifetime. The heated electrical connector of the present invention is also of inexpensive construction to enhance its market appeal and to thereby afford it the broadest possible market. Finally, all of the aforesaid advantages and objectives of the heated electrical connector of the present invention are achieved without incurring any substantial relative disadvantage.
These and other advantages of the present invention are best understood with reference to the drawings, in which:
The preferred embodiment of the present invention involves the placement of one or more resistors into one or both of a mating pair of connectors that will be used in a cold ambient environment. When the mating pair of connectors are installed into an energized electrical circuit (which, in a vehicle, will typically require that the ignition switch is turned on) and when the pair of connectors are mated together, electricity will flow through the resistor(s) in the connector(s). The resistor(s) are appropriately sized so that the electrical power that is dissipated in it (them) will generate sufficient heat to prevent the formation of ice or the accumulation of snow on the exterior surfaces of the mated pair of connectors.
There are several different embodiments of the heated electrical connector of the present invention that are presently contemplated. A number of these embodiments are shown in exemplary form
For purposes of the examplary embodiments discussed herein with reference to
Referring first to
The first electrical connector 30 has ten male contacts 34, 36, 38, 40, 42, 44, 46, 48, 50, and located therein. The second electrical connector 32 has ten female contacts 54, 56, 58, 60, 62, 64, 66, 68, 70, and 72 that will respectively mater with the ten male contacts 34, 36, 38, 40, 42, 44, 46, 48, 50, and 52 in the first electrical connector 30 when the first electrical connector 30 and the second electrical connector 32 are mated together. As shown in
It may be seen that there are ten wires 74, 76, 78, 80, 82, 84, 86, 88, 90, and 92 extending from the first electrical connector 30. The wires 74, 76, 78, 80, 84, 86, 88, 90, and 92 are respectively electrically connected to male contacts 34, 36, 38, 40, 44, 46, 48, 50, and 52. The male contact 42 is electrically connected to one side of a resistor 94, the other side of which is electrically connected to one end of the wire 82.
The other end of the wire 82 is electrically connected to one side of a power source 96, which may be, for example a battery (in a vehicular application, the battery of the vehicle), the other side of which power source 96 is electrically connected to ground (in a vehicular application, the battery of the vehicle). The wire 84 is also electrically connected to ground. (Alternatively, the side of the power source 96 shown as being electrically connected to ground could instead be electrically connected to the wire 84.)
There are also ten wires 98, 100, 102, 104, 106, 108, 110, 112, 114, and 116 extending from the second electrical connector 32. The wires 98, 100, 102, 104, 106, 108, 110, 112, 114, and 116 are respectively electrically connected to the female contacts 54, 56, 58, 60, 62, 64, 66, 68, 70, and 72. The wire 106 is electrically connected to the wire 108, thereby electrically connecting the female terminals 62 and 64.
When the first electrical connector 30 and the second electrical connector 32 shown in
It will also complete the circuit including the power source 96 and the resistor 94, with that circuit beginning at one side of the power source 96 and including the wire 82, the resistor 94, the male contact 42, the female contact 62, the wire 106, the wire 108, the female contact 64, the male contact 44, and the wire 84, and ending at the other side of the power source 96. This will energize the resistor 94, causing power to be dissipated in the resistor 94, thereby heating it and the first electrical connector 30, as well as heating the second electrical connector somewhat by virtue of its proximity to the first electrical connector 30.
It will also be appreciated by those skilled in the art that instead of providing the return current path through the wire 108, the female contact 64, the male contact 44, and the wire 84, the wire 106 could instead be grounded and thereby connected to the other side of the power source 96.
Turning next to
When the first electrical connector 30 and the second electrical connector 32 shown in
For the embodiments of
Turning now to
When the first electrical connector 30 and the second electrical connector 32 shown in
This circuit has two parallel paths: the first begins at one side of the power source 96 and includes the wire 82, the resistor 94, the male contact 42, the female contact 62, the resistor 120, the wire 106, the wire 108, the female contact 64, the male contact 44, and the wire 84, and ends at the other side of the power source 96; the second begins at one side of the power source 96 and includes the wire 82, the wire 86, the resistor 130, the male contact 46, the female contact 66, the resistor 132, the wire 110, the wire 108, the female contact 64, the male contact 44, and the wire 84, and ends at the other side of the power source 96. This energizes the resistor 94, the resistor 120, the resistor 130, and the resistor 132, causing power to be dissipated in all four of the resistors 94, 120, 130, and 132, thereby heating them and both the first electrical connector 30 and the second electrical connector 32.
As an alternative to the embodiment shown in
Turning now to
When the first electrical connector 30 and the second electrical connector 32 shown in
Turning now to
When the first electrical connector 30 and the second electrical connector 32 shown in
Turning now to
Finally, with reference to
It may therefore be appreciated from the above detailed description of the preferred embodiment of the present invention that it improves the characteristics electrical connectors exhibit in cold ambient weather conditions by heating the electrical connectors. Such heated electrical connectors exhibit the capability of inhibiting the buildup of snow and ice on the exterior surface of the electrical connectors. Further, such heated electrical connectors are substantially easier to disconnect from each other even in very cold ambient weather conditions.
The heated electrical connector of the present invention is of a construction which is both durable and long lasting, and which will require little or no maintenance to be provided by the user throughout its operating lifetime. The heated electrical connector of the present invention is also of inexpensive construction to enhance its market appeal and to thereby afford it the broadest possible market. Finally, all of the aforesaid advantages and objectives of the heated electrical connector of the present invention are achieved without incurring any substantial relative disadvantage.
Although the foregoing description of the heated electrical connector of the present invention has been shown and described with reference to particular embodiments and applications thereof, it has been presented for purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the particular embodiments and applications disclosed. It will be apparent to those having ordinary skill in the art that a number of changes, modifications, variations, or alterations to the invention as described herein may be made, none of which depart from the spirit or scope of the present invention. The particular embodiments and applications were chosen and described to provide the best illustration of the principles of the invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such changes, modifications, variations, and alterations should therefore be seen as being within the scope of the present invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
Number | Name | Date | Kind |
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3584189 | Marcoux | Jun 1971 | A |
6102736 | Leeb | Aug 2000 | A |