Not Applicable
1. Field of Invention
The present general inventive concept relates to cutting tools, and more particularly to an apparatus designed to allow simultaneous, or near simultaneous, heating and cutting of a material.
2. Description of the Related Art
In various industries, the use of knives, such as for example utility knives, hook knives, etc. (hereinafter “knives”) to cut material is known. For example, in the roofing industry, a hand-held knife is often used to cut one or more roofing shingles to a desired shape, for example to separate joined shingles for use in fabricating a ridge portion of a roof, or to shape a shingle to allow the shingle to fit around pre-existing structures on the roof. Following cutting of the shingle, the shingle may be installed in a desired location on the roof.
Many types of roofing shingles are fabricated from materials which are easier to cut at higher temperatures. For example, traditional asphalt roofing shingles tend to be stiffer and tougher, and therefore more difficult to cut, at colder temperatures. Conversely, these traditional asphalt roofing shingles tend to be more flexible, and therefore easier to cut, at warmer temperatures. Accordingly, because roof installation is typically performed in an outdoor environment, the ease at which a roofer may cut a shingle using a hand-held knife is often dependent, at least in part, upon the weather conditions in which the roofing takes place. More specifically, it is often easier to cut a shingle in an outdoor environment using a hand-held knife during warmer weather than it is to cut a similar shingle using a similar knife in colder weather, due to the respective relative temperatures of the shingles in such weather.
Similarly, in the flooring industry, hand-held knives are often used to cut flooring, such as for example carpet, vinyl flooring, linoleum, etc. (hereinafter “flooring”) to a desired shape allow the flooring to be installed within the confines of a specific location. And, similarly to the above-discussed roofing shingles, many types of flooring are easier to cut at warmer temperatures and can be more difficult to cut at cooler temperatures.
When cutting a material whose shear strength is largely dependent upon temperature, such as the above-discussed flooring and roofing materials, in a cooler environment, it is often impractical to relocate the material to be cut to a warmer environment to allow the material to warm up, thereby softening the material for cutting. For example, when cutting the above-discussed roofing shingles in a cold outdoor environment, it is often impractical to relocate the shingles to be cut to a warmer environment prior to cutting the shingles. Likewise, when cutting a flooring material in a cool indoor environment, it is difficult to relocate the flooring material to a warmer environment prior to cutting. Accordingly, there is a need for a device which allows a material to be heated just prior to cutting the material, such that the material is softened by heat prior to cutting.
According to several features of the present general inventive concept, a heated utility knife is provided for heating a material to be cut in order to soften the material before cutting the material. The heated utility knife may comprise a knife portion defining a distal cutting edge and a heat source configured to direct heat to a region adjacent the cutting edge. Thus, drawing the cutting edge across a material to be cut may allow heat from the heat source to be directed to the material to be cut to soften the material prior to cutting.
The knife portion may further comprise an elongate upper housing having a forward end and opposite rearward end, with the cutting edge extending from the forward end. In certain embodiments, the knife portion may further comprise a cutting blade defining the cutting edge, with the cutting blade being secured to the upper housing forward end. In certain embodiments, the knife portion may be retractable within and extendable from a slotted cavity defined by the upper housing. In certain embodiments, the knife portion may further comprise a slidable switch mounted along an upper side of the upper housing, with the slidable switch being in operative engagement with a mounting apparatus mounting the cutting blade to the upper housing, and with the slidable switch being adjustable between a first position, in which a distal point of the cutting blade is extended from the slotted cavity, and a second position, in which the distal point of the cutting blade is retracted into the slotted cavity. In certain embodiments, a compartment may be defined along a side surface of the upper housing. The compartment may be sized and shaped to carry therein at least one replacement cutting blade.
The heat source may comprise a blowtorch. In certain embodiments, the heat source may comprise a head portion disposed along a lower surface of the upper housing. The head portion may have a nozzle oriented to direct a flame to an area proximate the upper housing forward end, adjacent the cutting edge. In certain embodiments, the heat source may further comprise a reservoir configured to carry a measure of fuel therein. The reservoir may be capable of being placed in fluid communication with the head portion to supply fuel to the head portion for production of heat by the heat source. In some embodiments, the heat source may further comprise an igniter configured to provide ignition to fuel supplied to the head portion. In some embodiments, the heat source may further comprise at least one control switch configured to regulate the flow of fuel supplied to the head portion.
The heated utility knife may further comprise a lower housing fixed to the upper housing rearward end, with the lower housing being configured to contain the reservoir therein. The lower housing may define a handle for the heated utility knife. The lower housing may extend rearward of the upper housing at an angle slightly downward of a long dimension of the upper housing. The heated utility knife may further comprise a trigger device disposed along the lower housing in operative engagement with the igniter and the at least one control switch. Thus, depression of the trigger device may actuate the at least one control switch to allow fuel to flow from the reservoir to the head portion and may further actuate the igniter to ignite the fuel flowing to the head portion. The heated utility knife may further comprise a safety lock in operative communication with the trigger device to limit depression of the trigger device absent actuation of the safety lock. The heated utility knife may further comprise a wheel control provided along the lower housing proximate the trigger device. The wheel control may be configured to allow adjustment of a rate of flow of fuel from the reservoir to the head portion. In certain embodiments, the fuel may be butane.
The above-mentioned features of the invention will become more clearly understood from the following detailed description of the invention read together with the drawings in which:
Reference will now be made to various example embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings and illustrations. The example embodiments are described herein in order to explain the present general inventive concept by referring to the figures. The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. Accordingly, various changes, modifications, and equivalents of the methods, apparatuses, and/or systems described herein will be suggested to those of ordinary skill in the art. The described progression of operations described are merely examples, however, and the sequence of operations is not limited to that set forth herein and may be changed as is known in the art, with the exception of operations necessarily occurring in a certain order. Also, description of well-known functions and constructions may be omitted for increased clarity and conciseness.
Note that spatially relative terms, such as “up,” “down,” “right,” “left,” “beneath,” “below,” “lower,” “above,” “upper,” “forward,” “rearward,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over or rotated, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
According to several features of the present general inventive concept, a heated utility knife is provided which allows a material to be heated contemporaneously with, or just prior to, cutting the material, such that the material may be softened by heat prior to and/or during cutting. One embodiment of a heated utility knife is disclosed generally at 10 in the accompanying figures. With reference to the figures generally, and in particular with reference to
In several embodiments, the knife portion 12 defines characteristics similar to those of a retracting utility knife. For example, and with additional reference to
In the present embodiment, the above-discussed slidable switch 40 allows the cutting blade 14 to be selectively extended from and retracted into the upper housing 20. Thus, the cutting edge 18 of the blade may be exposed to allow use of the knife portion 12 and covered by the upper housing 20 to allow for safe storage and/or transportation of the heated utility knife 10 when not in use. However, it will be understood that the knife portion 12 may embody other characteristics of a cutting tool without departing from the spirit and scope of the present general inventive concept. For example, in other embodiments, the cutting blade 14 may embody different shapes, including but not limited to a hook blade, rectangular razor blade, straightback blade, trailing-point blade, clip-point blade, drop-point blade, spear-point blade, needle-point blade, spay-point blade, chisel-point blade, sheepsfoot blade, fan-blade, etc., without departing from the spirit and scope of the present general inventive concept. In some embodiments, the blade 14 may be fixed in relation to the upper housing 20, or in other embodiments rotatably mounted to the forward end 22 of the upper housing 20 and securable in a configuration extending from the forward end 22 of the upper housing 20 by a locking mechanism, without departing from the spirit and scope of the present general inventive concept.
Referring to
In several embodiments, the upper housing 20 is defined by multiple component pieces secured to one another by suitable fasteners and/or latches. For example, in the illustrated embodiment of
Referring to
In several embodiments, the heat source 16 of the heated utility knife 10 further includes a fuel source to supply a combustible fuel for use in the production of heat. For example, in the illustrated embodiment, a lower housing 60 is provided adjacent to, and in a fixed relationship with, the upper housing rearward end 24. The lower housing is generally sized, shaped, and oriented in relation to the upper housing 20 such that the lower housing 60 may be used as a handle for the heated utility knife 10. In the illustrated embodiment, the lower housing 60 extends rearward of the upper housing 20 at an angle slightly downward of a long dimension of the upper housing. The lower housing 60 is further sized and shaped to carry a reservoir 58 which is adapted to store a measure of fuel and to supply such fuel to the head portion 54 for use in the production of the above-discussed flame. The head portion 54 of the torch is in fluid communication with the fuel reservoir 58 via at least one conduit 62. In several embodiments, a trigger device 66 is provided along the lower housing 60 proximate an intersection of the lower housing 60 with the upper housing 20. The trigger device 66 is configured to regulate flow of fuel through the conduit 62 from the fuel reservoir 58 and to initiate the production of flame or other heat by the heat source 16.
In the illustrated embodiment, a safety lock 68 is provided in operative communication with the trigger device 66 to limit inadvertent depression of the trigger device 66. Specifically, in the illustrated embodiment, the safety lock 68 includes a substantially rigid member extending across a width of the heated utility knife 10. The safety lock 68 is biased toward a released position which blocks depression of the plunger 65 in relation to the remainder of the igniter 64. However, the safety lock 68 is capable of being pushed by a user along the width of the heated utility knife 10 to a depressed position. The safety lock 68 defines a void space 69 that, in the released position, is maligned with the plunger 65, but which aligns with the plunger 65 in the depressed position of the safety lock 68 to allow depression of the plunger 65 in relation to the remainder of the igniter 64. Thus, the safety lock 68 is configured such that the safety lock 68 must be actuated and held in an actuated position in order to allow operative depression of the trigger device 66, igniter 64 and control switch 63. Thus, inadvertent or unwanted depression of the trigger device 66 may be prevented absent simultaneous depression of the safety lock 68. Furthermore, in the illustrated embodiment, an additional wheel control 70 is provided along the lower housing 60 proximate the trigger device 66 and safety lock 68 in operative communication with the control switch for allowing flow of fuel through the conduit 62 to the head portion 54. The wheel control is configured to allow adjustment of the rate of flow of fuel through the conduit 62 to the head portion 54, thereby adjusting the overall length, size, and/or intensity of the flame produced by the heat source 16.
As discussed above, the heat source 16 of the present embodiment includes a butane torch configured to provide a flame to a region generally adjacent to the cutting edge 18 of the cutting blade 14, so as to provide heat to a portion of material to be cut by the cutting edge 18. To this extent, in the illustrated embodiment, the fuel reservoir 58 is configured to hold and dispense a measure of butane fuel. In the several embodiments, the reservoir 58 defines at least one window 72, and preferably a window 72 on each of two opposite sides of the lower housing 60, to allow a user to visually inspect the contents of the reservoir 58 to monitor fuel levels within the reservoir 58. In the illustrated embodiment, suitable openings are provided through each of the first and second side component members 48, 50 forming the lower housing 60 to allow access to the windows 72, the wheel control 70, and the safety lock button 68 by a user. Furthermore, in the illustrated embodiment, a refilling valve 74 is provided at a rearward end of the lower housing 60 to allow a user to add additional fuel to the reservoir 58.
It will be understood that numerous other devices are suitable for use to accomplish the heat source 16 of the present general inventive concept. To this end, in one embodiment, the heat source 16 comprises an infrared heater configured to direct energy to the blade, and/or to a region generally adjacent to the cutting edge 18 of the cutting blade 14, such that the directed energy may warm a portion of material to be cut by the cutting edge 18. In another embodiment, the heat source 16 may comprise a device for emitting a stream of hot air proximate the cutting edge 18, such as a heat gun or similar device. In such embodiments, the lower housing 60 may house a battery or other suitable energy source to provide operative power to the heat source 16.
As shown in
From the foregoing description, it will be recognized that a heated utility knife has been provided which is capable of heating a material to be cut in order to soften the material prior to cutting, and thereafter cutting the softened material. The heated utility knife provides a convenient tool to perform softening and cutting of a material in a single simultaneous operation, or in multiple near simultaneous operations. While the present invention has been illustrated by description of several embodiments and while the illustrative embodiments have been described in detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/709,590, filed on Oct. 4, 2012, incorporated herein in its entirety by reference.
Number | Date | Country | |
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61709590 | Oct 2012 | US |