The present disclosure relates to the field of handheld appliances, more particularly, to a heater and a hair drying apparatus.
Hair dryers are mainly used for hair drying and hair conditioning, and also applicable to local drying, heating and physical therapy in laboratories, physical therapy rooms, industrial manufacture and art design.
Existing heaters of the hair dryers mainly adopt an inner layer made of mica material as a thermal insulation support structure of heating elements thereof, however, the thermal insulation support structure can only be presented in a fixed shape for the limitation of the mica material, which makes it hard for other structural elements to be mounted relative to the thermal insulation support structure, thereby making the hair dryers hard to meet the users' actual use requirements.
Based on this, it is necessary to provide a heater and a hair drying apparatus with simple structures and great bearing adaptability performance.
A heater includes:
an inner layer, which is made of plastic material, including a first end wall, a second end wall, a third end wall and a fourth end wall; the first end wall is arranged opposite to the second end wall; the third end wall is arranged opposite to the fourth end wall; the third end wall and the fourth end wall are respectively connected between the first end wall and the second end wall; and
a heating element arranged on the third end wall.
In one embodiment, the inner layer is of hollow structure, the third end wall forming an external sidewall of the inner layer, the fourth end wall forming an internal sidewall of the inner layer.
In one embodiment, the inner layer is of annular structure, the third end wall and the fourth end wall respectively extending along an axial direction of the inner layer, the heating element winding around the third end wall.
In one embodiment, the heater further includes an outer layer for insulating the heating element, the outer layer being of annular structure and extending around the heating element which is arranged between the third end wall and the outer layer.
In one embodiment, the outer layer includes a fifth end wall, a sixth end wall, a seventh end wall and an eighth end wall; the fifth end wall is arranged opposite to the sixth end wall; the seventh end wall is arranged opposite to the eighth end wall; the seventh end wall and the eighth end wall are respectively connected between the fifth end wall and the sixth end wall, and extend around the heating element which is arranged between the third end wall and the eighth end wall.
In one embodiment, the heater further includes a supporter for supporting the heating element, the supporter being arranged on the third end wall, and extending towards the outer layer along a radial direction of the inner layer.
In one embodiment, at least one of the supporter and the outer layer is made of insulating material.
In one embodiment, a plurality of supporters are provided and arranged at intervals around a circumferential direction of the third end wall.
In one embodiment, at least six supporters are provided and arranged at intervals around the circumferential direction of the third end wall.
In one embodiment, the supporter provides a locating opening for locating the heating element.
In one embodiment, a plurality of locating openings are provided and arranged along an identical line on the supporter at intervals, the heating element including multiple turns of coil, each turn being adjacent to another turn; the multiple turns of coil of the heating element are respectively located in the plurality of locating openings.
In one embodiment, the coil is of zigzag shape or of wave shape.
In one embodiment, a maximum distance from the coil to the third end wall is 6-9 mm.
In one embodiment, the coil includes a first bending portion and a second bending portion connected to each other; the first bending portion and the second bending portion both wind around the third end wall, a length of the second bending portion along a circumference direction of the inner layer being greater than that of the first bending portion along a circumference direction of the inner layer.
In one embodiment, the plastic material is any one of polyphenyl ester, polybenzimidazole, polyboron diphenyl siloxane, polyphenylene sulfide, chlorinated polyether.
A hair drying apparatus includes the heater described above.
Compared with mica material, plastic material possesses better plastic performance with greater hardness. By manufacturing the inner layer of the heater using the plastic material, the inner layer, as the heat insulation support structure of the heating elements, is easier to be set to alternative shapes and fixed to. Therefore, other structural elements are easier to be mounted relative to the inner layer which acts as the thermal insulation support structure of the heating element, thereby substantially improving the bearing adaptability performance.
In order to explain the technical solutions of the present disclosure and of the prior art more clearly, the following drawings required in the embodiment and the prior art will be introduced briefly. Apparently, the following drawings merely represent some embodiments of the present disclosure. For those ordinarily skilled in the art, drawings which show alternative embodiments may be derived from the following drawings without paying creative works.
In order to better understand the present disclosure, the application will be described more comprehensively in accompany with associated drawings. The drawings merely provide preferable embodiments. However, the present disclosure may be carried out in various alternative ways, but not exclusive to the embodiments described herein. Conversely, the embodiments provided in the specification aim for more thorough understanding of the present disclosure.
It should be understood that when an element is “fixed to” another element, the element may be directly located on the other element, alternatively, there may exist a third element therebetween. When an element is “connected to” another element, the element may be directly connected to the other element, alternatively, there may exist a third element therebetween. The terminologies such as “inner”, “outer”, “left”, and “right” and the like used herein are merely for illustration, but not referring to exclusive implementations.
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Furthermore, in the present embodiment, the first fluid channel 101 is not linear. The first fluid channel 101 includes a first section 103 and a second section 105 communicated with each other. An extension direction of the first section 103 is perpendicular to that of the second section 105. The first section 103 is located inside the handle 100. The second section 105 is located inside the main body 200. Therefore, the fluid flows along the first section 103 of the first fluid channel 101 through the handle 100, and then flows along the second section 105 of the first fluid channel 101 through the main body 200.
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While the fan assembly 300 is running, the fan assembly 300 suctions a fluid, such that the fluid flows through the first fluid inlet 112 into the first fluid channel 101 and reaches the first fluid outlet 222. The fluid flowing through the main body 200 and out of the first fluid outlet 222 makes the other fluid at the second fluid inlet 212 be suctioned and drawn into the second fluid channel 201, and flows along the second fluid channel 201 towards the second fluid outlet 224. The other fluid that flows out through the second fluid outlet 224 and the fluid that flows out through the first fluid outlet 222 converge at the second end portion 220 of the main body 200, increasing fluid outflow rate of the hair drying apparatus 10.
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In the present embodiment, for illustrative purpose, an end of the heater 400 close to the first fluid outlet 222 is defined as a downstream end of the heater 400, the other end of the heater 400 distal to the first fluid outlet 222 defined as an upstream end of the heater 400. The fluid flows through the first fluid inlet 112 into the first fluid channel 101 and flows from the upstream end of the heater 400 through the downstream end of the heater 400, then flows along the first fluid channel 101 and reaches the first fluid outlet 222. Therefore, the heater 400 may selectively heat up the fluid in the first fluid channel 101 directly. Furthermore, the other fluid flowing through the second fluid channel 201 may also be heated up indirectly by the heater 400.
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The heating element 420 is configured to heat up the fluid flowing therethrough. The heating element 420 is located at the third end wall 416 of the inner layer 410. Specifically, the heating element 420 is configured to generate thermal energy to heat up the fluid flowing through the heating element 420 upon electrified. The heating element 420 is single layered. The heating element 420 winds around the third end wall 416 of the inner layer 410.
In the heater 400, the heating element 420 is configured to be single layered such that overall size of the heater 400 is reduced, which lessens obstacles for the fluid to flow through the heater 400 and lowers flow loss of the fluid flowing through the heater 400. On the other hand, since space for the fluid to flow through the heater 400 is smaller, flow rate of the fluid is faster, which improves use performance of the heater substantially with features such as simple structure and small space occupation.
In one embodiment, the inner layer 410 is made of plastic material. In one embodiment, the plastic material is any one of polyphenyl ester, polybenzimidazole, polyboron diphenyl siloxane, polyphenylene sulfide, chlorinated polyether. Compared with mica material, plastic material possesses better plastic performance with greater hardness. By manufacturing the inner layer 410 of the heater 400 using the plastic material, the inner layer 410, as a heat insulation support structure of the heating elements 420, is easier to be set to alternative shapes and fixed to. Therefore, other structural elements are easier to be mounted relative to the inner layer 410 which acts as the thermal insulation support structure of the heating element 420, thereby substantially improving the bearing adaptability performance of the heater 400.
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In one embodiment, the heating element 420 is a metal wire which is constructed as zigzag or wave shape. The heating element 420 includes a plurality of turns of coil 422, one turn of coil being adjacent to another one. A plurality of locating openings 442 are provided and arranged along an identical line on the supporters 440 at intervals. The multiple turns of coil 422 of the heating element 420 are respectively located in the plurality of locating openings 442 of the supporters, thereby insulating each of the multiple turns of coil 422 of the heating element 420, and reducing limitation to the fluid flowing through the heater 400.
In one embodiment, a maximum distance from the coil 422 to the third end wall 416 is 6-9 mm, such that the coil 422 may be avoided from moving relative to the third end wall 416 without jeopardizing energy density of the coil 422, improving use performance of the heater 400.
In one embodiment, the coil 422 includes a first bending portion 4222 and a second bending portion 4224 connected to each other; the first bending portion 4222 and the second bending portion 4224 both wind around the third end wall 416, a length of the second bending portion 4224 along a circumference direction of the inner layer 410 being greater than that of the first bending portion 4222 along the circumference direction of the inner layer 410. By the structural configuration above, the space between the coil 422 and the third end wall 416 may be extended, thereby leaving space for other elements to mount between the coil 422 and the third end wall 416.
In one embodiment, the heating element 420 includes at least two separated heating units. The heating units are configured to generate thermal energy upon electrified. The configuration allows users to control each of the heating units independently. Therefore, for a low-temperature configuration, merely one of the heating units is needed. When one of the heating units is damaged, the heater 400 may still operate normally, which substantially improve use performance of the heater 400.
Furthermore, in the present embodiment, the heating element 420 includes two separated heating units. It is understood that in alternative embodiments, the number of the heating units may be three or more than three. Specific configuration may be selected properly based on actual condition. In the present embodiment, each heating unit includes a plurality of turns of coil 422, each turn being adjacent to another one.
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Furthermore, in the present embodiment, the temperature detector 500 is arranged at the downstream end of the heater 400. Specifically, the temperature detector 500 is arranged on the first end wall 412 of the inner layer 410. The temperature detector 500 is configured to detect temperature of the fluid between the heater 400 and the first fluid outlet 222. Since temperature of the fluid between the heater 400 and the first fluid outlet 222 is closer to the temperature of actual outflow fluid of the hair drying apparatus 10, the temperature detector 500 may use the temperature of the fluid between the heater 400 and the first fluid outlet 222 as a reference standard for temperature detection by arranging the temperature detector 500 at the downstream end of the heater 400, thereby heating the fluid in the first fluid channel 101 controlled by the heater 400 with precise control.
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The first over-temperature protector 600 is normally not affected by the fluid flowing therethrough, however, when the first fluid inlet 112 or the first fluid outlet 122 of the first fluid channel 101 is blocked, the temperature of the fluid inside the first fluid channel will rise. When the temperature of the fluid in the first fluid channel 101 reaches the first preset threshold, the first over-temperature protector 600 disconnects access of power source to the heating element 420; when the temperature of the fluid in the first fluid channel 101 falls below the first preset threshold, the first over-temperature protector 600 reconnects the power source to the heating element 420, thereby heating the fluid in the first fluid channel 101 controlled by the heater 400 effectively, and making sure that the hair drying apparatus 10 possesses safe use performance.
In the present embodiment, the first over-temperature protector 600 is arranged between the third end wall 416 of the inner layer 410 and the heating element 420. Specifically, the first over-temperature protector 600 is embedded in the third end wall 416 of the inner layer 410. Since temperature of the fluid inside the heating element 420 is relatively even, by arranging the first over-temperature protector 600 inside the heating element 420, the first over-temperature protector 600 may utilize the temperature of the fluid inside the heating element 420 as a temperature standard for determining whether disconnecting or connecting access of the power source to the heating element 420, thereby heating up the fluid inside the first fluid channel 101 controlled by the heater 400 with precise control.
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Furthermore, the second preset threshold is higher than the first preset threshold. When the first over-temperature protector 600 does not work and the temperature of the fluid inside the first fluid channel 101 reaches the second preset threshold, the second over-temperature protector 700 may disconnect access of power source to the heating element 420, thereby controlling the heater 400 to heat up the fluid inside the first fluid channel 101 more effectively, ensuring safety performance of the hair drying apparatus 10.
In the present embodiment, the second over-temperature protector 700 is embedded in the third end wall 416 of the inner layer 410, and within the heating element 420. Similar to the configuration of the first over-temperature protector 600, arranging the second over-temperature protector 700 inside the heating element 420 allows the second over-temperature protector 700 to use the temperature of the fluid inside the first fluid channel 101 as a temperature standard for determining whether disconnecting or connecting the access of the power source to the heating element 420, thereby heating up the fluid inside the first fluid channel 101 controlled by the heater 400 with precise control.
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It should not that in the present embodiment, the controller 800 is electrically connected to the fan assembly 300 and the heater 400. The controller 800 may control heating temperature of the heater 400 and rotation rate of the fan assembly 300. Furthermore, the controller 800 is electrically connected to the temperature detector 500. The controller 800 may control the heating temperature of the heater 400 based on detection result of the temperature detector 500.
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Furthermore, two opposite inner sidewalls of the locating slot 150 are respectively provided with a plurality of clips 160 for improving mounting stability of the controller 800 inside the locating slot 150. In the present embodiment, two clips 160 are respectively arrange on each of the two opposite sidewalls of the locating slot 150. Four clips 160 respectively press against four corners of the controller 800. It should be understood that, the number of the clips 160 arranged on each of the two opposite sidewalls of the locating slot 150 may be three or more than three. Specific configuration may be selected properly based on actual condition.
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It should be understood that in one embodiment, the controller 800 further includes a connector. The first controller 820 is connected to the second controller 840 through the connector. In one embodiment, the connector is a pin header. In one embodiment, the connector includes a pin header and a female head matched with the pin header in plug-in mode. The first controller 820 is fixed relative to the second controller 840 through the connector, such that when the controller 800 and the handle 100 is assembled, merely one of the first controller 820 and the second controller 840 requires to be fixed to the handle 100.
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Technical features described in the above embodiments may be combined in any way. For brief description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction therebetween, the combinations should be considered as falling into the scope of this manual.
The above embodiments are merely for illustrating several embodiments of the present invention, and the description thereof is more specific and detailed. However, this should not be deemed as constructing limitation of the scope of the invention. It should be noted that numerous variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.
Number | Date | Country | Kind |
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201811298440.4 | Oct 2018 | CN | national |
This application is a continuation of PCT application No. PCT/CN2019/087810, filed on May 21, 2019, which claims priority of Chinese Application No. 201811298440.4 filed on Oct. 31, 2018. The patent applications are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2019/087810 | May 2019 | US |
Child | 16539414 | US |