Patent Grant
9519250
The present invention relates to a heater and an image heating apparatus provided with the heater. The image heating apparatus is usable with an image forming apparatus such as a copying machine, a printer, a facsimile machine, a multifunction machine having a plurality of functions thereof or the like.
An image forming apparatus is known in which a toner image is formed on the sheet and is fixed on the sheet by heat and pressure in a fixing device (image heating apparatus). As for such a fixing device, a type of fixing device is proposed (Japanese Laid-open Patent Application 2012-37613) in which a heat generating element (heater) is contacted to an inner surface of a thin flexible belt to apply heat to the belt. Such a fixing device is advantageous in that the structure has a low thermal capacity, and therefore, a rising process can be performed in a short time.
Japanese Laid-open Patent Application (JP-A) 2012-37613 discloses that a heat generating region width of the heater is controlled in accordance with a width size of the sheet.
In this fixing device, the electrodes 1027 are connected with electroconductive line layers 1029 (1029a, 1029b). Each of the electroconductive line layers 1029 extends toward an end portion of the substrate 1021 with respect to a longitudinal direction of the substrate 1021, and is connected with a power (voltage) supply circuit by an electroconductive line member. Specifically, the electroconductive line layer 1029d connected with the plurality of electrodes 1027, the electroconductive line layer connected with the electrode 1027b, and the electroconductive line layer connected with the electrode 1027d extend toward one longitudinal end of the substrate 1021. The plurality of electrodes 1027 connected with the electroconductive line layer are the electrodes 10271027a, 1027c, 1027e. The electroconductive line layer 1029c connected with the plurality of electrodes 1027, the electroconductive line layer 1029i connected with the electrode, and the electroconductive line layer connected with the electrode extend toward the other longitudinal end of the substrate 1021. The plurality of electrodes 1027 connected with the electroconductive line layer are the electrodes 1027.
At the one longitudinal end of the substrate 1021, each of the electrode 1027a and the electroconductive line layers is connected with the electroconductive line member 1029. At the other longitudinal end of the substrate, each of the electrode 1027t and the electroconductive line layers is connected with the electroconductive line member 1029. Thus, a heat generating element 1006 is electrically connected with the power supply circuit.
The power supply circuit includes an AC power (voltage) source and switches 1033 (1033a, 1033b, 1033c, 1033d), and a connecting pattern of each electroconductive line layer 1029 is changed by a combination of turning-on and turning-off of the switch 1033. That is, each of the electroconductive line layers 1029 is connected with either one of a power source terminal 1031a and a power source terminal 1031b depending on the connecting pattern in the power supply circuit. By employing such a constitution, a width of a heat generating region of the heat generating resistance layer 1025 is changed depending on a width size of the sheet.
According to study by the present inventors, it was found that there is room for improvement.
According to an aspect of the present invention, there is provided a heater usable with an image heating apparatus including an electric energy supplying portion provided with a first terminal and a second terminal, and an endless belt configured to heat an image on a sheet, wherein the heater is contactable to the belt to heat the belt, said heater comprising: a substrate; a first electrical contact provided on the substrate and electrically connectable with the first terminal; a plurality of second electrical contacts provided on the substrate and electrically connectable with the second terminal; a plurality of electrode portions including first electrode portions electrically connected with the first electrical contact and second electrode portions electrically connected with the second electrical contacts, the first electrode portions and the second electrode portions being arranged alternately with predetermined gaps in a longitudinal direction of the substrate; a plurality of heat generating portions provided between adjacent ones of the electrode portions so as to electrically connect between adjacent electrode portions, the heat generating portions being capable of generating heat by electric power supply between adjacent electrode portions; a first electroconductive line portion configured to electrically connect the first electrical contact and the first electrode portions; and a second electroconductive line portion configured to electrically connect one of the second electrical contacts and a part of the second electrode portions; wherein the heat generating portions are disposed so as to be offset from a center line of the substrate with respect to a widthwise direction of the substrate.
According to another aspect of the present invention, there is provided an image heating apparatus comprising: an electric energy supplying portion provided with a first terminal and a second terminal; a belt configured to heat an image on a sheet; a substrate provided inside the belt and extending in a widthwise direction of the belt; a first electrical contact provided on the substrate and electrically connectable with the first terminal; a plurality of second electrical contacts provided on the substrate and electrically connectable with the second terminal; a plurality of electrode portions including first electrode portions electrically connected with the first electrical contact and second electrode portions electrically connected with the second electrical contacts, the first electrode portions and the second electrode portions being arranged alternately with predetermined gaps in a longitudinal direction of the substrate; a plurality of heat generating portions provided between adjacent ones of the electrode portions so as to electrically connect between adjacent electrode portions, the heat generating portions being capable of generating heat by electric power supply between adjacent electrode portions; a first electroconductive line portion configured to electrically connect the first electrical contact and the first electrode portions; and a second electroconductive line portion configured to electrically connect one of the second electrical contacts and a part of the second electrode portions; and a third electroconductive line portion configured to electrically connect a second electrical contact different from the one of the second electrical contacts and a predetermined second electrode portion different from the part of the second electrode portions, wherein the electric energy supplying portion supplies electric power through the first electroconductive line portion and the second electroconductive line portion to heat generating portions, of the plurality of heat generating portions, in a first heat generating region along the longitudinal direction when a sheet having a predetermined width size narrower than a maximum width size of a sheet capable of being introduced into the image heating apparatus is heated, and supplies electric power through the first electroconductive line portion, the second electroconductive line portion and the third electroconductive line portion to heat generating portions, of the plurality of heat generating portions, which are disposed in the first heat generating region and which are disposed in a second heat generating region adjacent to the first heat generating region in the longitudinal direction when a sheet having a width size broader than the predetermined width size is heated, and wherein the heat generating portions are disposed so as to be offset from a center line of the substrate with respect to a widthwise direction of the substrate.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In
In
Embodiments of the present invention will be described in conjunction with the accompanying drawings. In this embodiment, the image forming apparatus is a laser beam printer using an electrophotographic process as an example. The laser beam printer will be simply called a printer.
As shown in
The photosensitive drum 11 as an electrophotographic photosensitive member is rotated by a driving source (unshown) in the direction indicated by an arrow (counterclockwise direction in
A surface of the photosensitive drum 11 is electrically charged by the charger 12. Thereafter, the surface of the photosensitive drum 11 exposed to a laser beam in accordance with image information by the exposure device 13, so that an electrostatic latent image is formed. The electrostatic latent image is developed into a Bk toner image by the developing device 14. At this time, similar processes are carried out for the other colors. The toner image is transferred from the photosensitive drum 11 onto an intermediary transfer belt 31 by the primary transfer blade 17 sequentially (primary-transfer). The toner remaining on the photosensitive drum 11 after the primary-image transfer is removed by the cleaner 15. By this, the surface of the photosensitive drum 11 is cleaned so as to be prepared for the next image formation.
On the other hand, the sheet P contained in a feeding cassette 20 or placed on a multi-feeding tray 25 is picked up by a feeding mechanism (unshown) and fed to a pair of registration rollers 23. The sheet P is a member on which the image is formed. Specific examples of the sheet P is plain paper, thick sheet, resin material sheet, overhead projector film or the like. The pair of registration rollers 23 once stops the sheet P for correcting oblique feeding. The registration rollers 23 then feed the sheet P into between the intermediary transfer belt 31 and a secondary transfer roller 35 in timed relation with the toner image on the intermediary transfer belt 31. The secondary transfer roller 35 functions to transfer the color toner images from the intermediary transfer belt 31 onto the sheet P. Thereafter, the sheet P is fed into the fixing device (image heating apparatus) 40. The fixing device 40 applies heat and pressure to the toner image T on the sheet P to fix the toner image on the sheet P.
The fixing device 40 which is the image heating apparatus used in the printer 1 will be described.
The fixing device 40 is an image heating apparatus for heating the image on the sheet by a heater unit 60 (unit 60). The unit 60 includes a flexible thin fixing belt 603 (belt 603) and the heater 600 contacted to the inner surface of the belt 603 to heat the belt 603 (low thermal capacity structure). Therefore, the belt 603 can be efficiently heated, so that quick temperature rise at the start of the fixing operation is accomplished. As shown in
Unit 60 is a unit for heating and pressing an image on the sheet P. A longitudinal direction of the unit 60 is parallel with the longitudinal direction of the roller 70. The unit 60 comprises the heater 600, a heater holder 601, a support stay 602 and the belt 603.
The heater 600 is a heating member for heating the belt 603, slidably contacting with the inner surface of the belt 603. The heater 600 is pressed to the inside surface of the belt 603 toward the roller 70 so as to provide a desired nip width of the nip N. The heater 600 in this embodiment is 5-20 mm in width (the length in the up-down direction in
The heater 600 is fixed on the lower surface of the heater holder 601 along the longitudinal direction of the heater holder 601. In this embodiment, the heat generating element 620 is provided on the back side of the substrate 610 which is not in slidable contact with the belt 603, but the heat generating element 620 may be provided on the front surface of the substrate 610 which is in slidable contact with the belt 603. However, the heat generating element 620 of the heater 600 is preferably provided on the back side of the substrate 610, by which uniform heating effect to the substrate 610 is accomplished, from the standpoint of preventing non-uniform heat application to the belt 603. The details of the heater 600 will be described hereinafter.
The belt 603 is a cylindrical (endless) belt (film) for heating the image on the sheet in the nip N. The belt 603 comprises a base material 603a, an elastic layer 603b thereon, and a parting layer 603c on the elastic layer 603b, for example. The base material 603a may be made of metal material such as stainless steel or nickel, or a heat resistive resin material such as polyimide. The elastic layer 603b may be made of an elastic and heat resistive material such as a silicone rubber or a fluorine-containing rubber. The parting layer 603c may be made of fluorinated resin material or silicone resin material.
The belt 603 of this embodiment has dimensions of 30 mm in outer diameter, 330 mm in length (the dimension measured in the front-rear direction in
The belt contacting surface of the substrate 610 may be provided with a polyimide layer having a thickness of 10 μm as a sliding layer. When the belt 603 is provided with the polyimide layer, the rubbing resistance between the belt 603 and the heater 600 is low, and therefore, the wearing of the inner surface of the belt 603 can be suppressed. In order to further enhance the slidability, a lubricant such as grease may be applied to the inner surface of the belt 603.
The heater holder 601 (holder 601) functions to hold the heater 600 in the state of urging the heater 600 toward the inner surface of the belt 603. The holder 601 has a curved shape at a contact surface thereof with the belt 603 and functions to regulate a rotation orbit of the belt 603. The holder 601 may be made of heat resistive resin material or the like. In this embodiment, it is Zenite 7755 (trade name) available from Dupont.
The support stay 602 supports the heater 600 by way of the holder 601. The support stay 602 is preferably made of a material which is not easily deformed even when a high pressure is applied thereto, and in this embodiment, it is made of SUS304 (stainless steel).
As shown in
Between the flange 411a and a pressing arm 414a, an urging spring 415a is compressed. Also, between the flange 411b and a pressing arm 414b, an urging spring 415b is compressed. The urging springs 415a and 415b may be simply called urging spring 415. With such a structure, an elastic force of the urging spring 415 is applied to the heater 600 through the flange 411 and the support stay 602. The belt 603 is pressed against the upper surface of the roller 70 at a predetermined urging force to form the nip N having a predetermined nip width. In this embodiment, the pressure is 156.8 N (16 kgf) at one end portion side and 313.6 N (32 kgf) in total.
As shown in
As shown in
The roller 70 of this embodiment includes a metal core 71 of steel, an elastic layer 72 of silicone rubber foam on the metal core 71, and a parting layer 73 of fluorine resin tube on the elastic layer 72. Dimensions of the portion of the roller 70 having the elastic layer 72 and the parting layer 73 are 30 mm in outer diameter, and 330 mm in length.
As shown in
A control circuit 100 is a circuit including a CPU for performing computation with various pieces of control and a nonvolatile medium such as an ROM storing various programs. In the ROM, the programs are stored, and are read and executed by the CPU, so that the various pieces of control are executed. As the control circuit 100, an integrated circuit such as ASIC may also be used if the integrated circuit performs a similar function.
As shown in
The motor M is a driving means for driving the roller 70 via the gear G. When the electric energy is supplied by the control of the control circuit 100, the motor M starts to rotate (drive) the gear G. The control circuit 100 controls the rotation of the motor M. The control circuit 100 rotates the roller 70 and the belt 603 using the motor M at a predetermined speed. It controls the motor so that the speed of the sheet P nipped and fed by the nip N in the fixing process operation is the same as a predetermined process speed (200 [mm/sec], for example).
The main thermistor 630 is a temperature sensor provided in the neighborhood of a longitudinal central portion on a rear side (opposite from a sliding surface) of the heater 600. The main thermistor 630 is bonded to the heater 600 in a state in which the main thermistor 630 is insulated from the heat generating element 620. The main thermistor 630 performs the function of detecting a temperature of the heater 600. As shown in
The control circuit 100 reflects temperature information obtained from the main thermistor 600 in energization control of the power source circuit 110. That is, the control circuit 100 controls, on the basis of the output of the main thermistor 630, electric power (energy) supplied to the heater 600 via the power source circuit 110. In this embodiment, the control circuit 100 effects wave-number control of an output of the power source circuit 110, and thus adjusts an amount of heat generation of the heater 600. By effecting such control, the temperature of the heater 630 is maintained constantly at a predetermined temperature (e.g., 200° C.) when the fixing process is performed.
The sub-thermistor 631 is provided at an end portion of a heat generating width A (
[Heater]
The structure of the heater 600 used in the fixing device 40 will be described in detail. In
The heater 600 of this embodiment is a heater using the heat generating type shown in (a) and (b) of
The heat generating element generating Joule heat generates heat when energized, irrespective of the direction of the electric current, but it is preferable that the heat generating elements and the electrodes are arranged so that the currents flow along the longitudinal direction. Such an arrangement is advantageous over the arrangement in which the directions of the electric currents are in the widthwise direction perpendicular to the longitudinal direction (up-down direction in (a) of
For example, when the heat generating element material is applied on the substrate along the longitudinal direction by screen printing or the like, a thickness non-uniformity of about 5% may result in the widthwise direction. This is because a heat generating element material painting non-uniformity occurs due to a small pressure difference in the widthwise direction by a painting blade. For this reason, it is preferable that the heat generating elements and the electrodes are arranged so that the electric currents flow in the longitudinal direction.
In the case that the electric power is supplied individually to the heat generating elements arranged in the longitudinal direction, it is preferable that the electrodes and the heat generating elements are disposed such that the directions of the electric current flow alternates between adjacent ones. As to the arrangements of the heat generating elements and the electrodes, it would be considered to arrange the heat generating elements each connected with the electrodes at the opposite ends thereof, in the longitudinal direction, and the electric power is supplied in the longitudinal direction. However, with such an arrangement, two electrodes are provided between adjacent heat generating elements, with the result of the likelihood of short circuit. In addition, the number of required electrodes is large with the result of large non-heat generating portion between the heat generating elements. Therefore, it is preferable to arrange the heat generating elements and the electrodes such that an electrode is made common between adjacent heat generating elements. With such an arrangement, the likelihood of the short circuit between the electrodes can be avoided, and a space between the electrodes can be eliminated.
In this embodiment, a common energization electroconductive line 640 shown in
As shown in
The substrate 610 determines the dimensions and the configuration of the heater 600 and is a member contacting an inner surface of the belt 603 along the longitudinal direction of the substrate 610 so as to sandwich the belt 603 in cooperation with the roller 70. The material for the substrate 610 is a ceramic material such as alumina, aluminum nitride or the like, which has high heat resistivity, thermo-conductivity, electrical insulative property or the like. In this embodiment, the substrate 610 is a plate member of alumina having a length in the longitudinal direction (left-right direction in
On the back surface (side) of the substrate 610, the heat generating element 620 and the electroconductor pattern (energization electroconductive line) are provided through thick film printing method (screen printing method) using an electroconductive thick film paste. In this embodiment, a silver paste is used for the electroconductor pattern so that the resistivity is low, and a silver-palladium alloy paste is used for the heat generating element 620 so that the resistivity is high. As a paste for forming the heat generating element a ruthenium oxide paste or the like may also be used. As shown in
As shown in
Further, as shown in
In this embodiment, with respect to a length (width) of 9 mm of the substrate 610 with respect to the widthwise direction of the substrate 610, the width (widthwise length) of the heat generating element 620 was 2 mm, the width of the substrate 610 in the one end side 610a was 2 mm, and the width of the substrate 610 in the other end side 610e was 5 mm. That is, the heat generating element 620 is offset from the center line toward the electroconductive line 640 side by 1.5 mm with respect to the widthwise direction of the substrate 610.
The heat generating element 620 (620a-620l) is a resistor capable of generating joule heat by electric power supply (energization). The heat generating element 620 is one heat generating element member extending in the longitudinal direction on the substrate 610. The heat generating element 620 has a desired resistance value, and has the width (measured in the widthwise direction of the substrate 610) of 1-4 mm, a thickness of 5-20 μm. The heat generating element 620 in this embodiment has the width of 2 mm and the thickness of 10 μm. A total length of the heat generating element 620 in the longitudinal direction is 320 mm, in which the A4-sized sheet P (297 mm in width) is heatable.
On the heat generating element 620, seven electrodes 642a-642g which will be described hereinafter are laminated with intervals in the longitudinal direction. In other words, the heat generating element 620 is isolated into six sections by the electrodes 642a-642g along the longitudinal direction. On central portions of the respective sections of the heat generating element 620, one of the six electrodes 652, 662 (652a-652d, 662a, 662b) are laminated. In this manner, the heat generating element 620 is divided into 12 sub-sections. The heat generating element 620 divided into 12 sub-sections can be deemed as a plurality of heat generating elements 620a-620l. In other words, the heat generating elements 620a-620l electrically connect adjacent electrodes with each other. With such a structure, the heat generating element 620 is capable of generating heat in a partial area or areas with respect to the longitudinal direction.
The heat generating elements 620 are formed so that resistance value thereof with respect to the longitudinal direction are uniform, and in this embodiment, the resistance values are 92.4Ω. The longitudinal dimension of the heat generating elements 620a, 620b, 620k, 620l is 25 mm, and the longitudinal dimension of the heat generating elements 620c-620j is 27.5 mm. This is because the longitudinal dimension (220 mm) of the heat generating width A (
The electrodes 642 (642a-642g) are a part of the above-described electroconductor pattern. The electrode 642 extends in the widthwise direction of the substrate 610 perpendicular to the longitudinal direction of the heat generating element 620. In this embodiment, the electrode 642 is laminated on the heat generating element 620. The electrodes 642 are odd-numbered electrodes of the electrodes connected to the heat generating element 620, as counted from a one longitudinal end of the heat generating element 620. The electrode 642 is connected to one contact 110a of the power (voltage) source circuit 110 through the electroconductive line 640 which consists of the single line and which will be described hereinafter.
The electrodes 652, 662 are a part of the above-described electroconductor pattern. The electrodes 652, 662 extend in the widthwise direction of the substrate 610 perpendicular to the longitudinal direction of the heat generating element 620. The electrodes 652, 662 are the other electrodes of the electrodes connected with the heat generating element 620 other than the above-described electrode 642. That is, in this embodiment, they are even-numbered electrodes as counted from the one longitudinal end of the heat generating element 620.
That is, the electrode 642 and the electrodes 662, 652 are alternately arranged along the longitudinal direction of the heat generating element 620. The electrodes 652, 662 are connected to another contact 110b of the power source circuit 110 through the opposite electroconductive lines 650, 660 which consists of the plurality of lines and which will be described hereinafter.
The electrode 642 and the electrodes 652, 662 function as electrode portions for supplying the electric power to the heat generating element 620. In this embodiment, the odd-numbered electrodes are described as the electrodes 642, and the even-numbered electrodes are described as the electrodes 652, 662, but the structure of the heater 600 is not limited to this example. For example, the even-numbered electrodes may be the electrode 642, and the odd-numbered electrodes may be the electrodes 652, 662.
In addition, in this embodiment, four of the all opposite electrodes connected with the heat generating element 620 are the opposite electrode 652. In this embodiment, two of the all opposite electrodes connected with the heat generating element 620 are the opposite electrode 662. However, the allotment of the opposite electrodes is not limited to this example, but may be changed depending on the heat generation widths of the heater 600. For example, two may be the opposite electrode 652, and four maybe the opposite electrode 662.
The electroconductive line 640 as a first electroconductive line is a part of the above-described electroconductor pattern. The electroconductive line 640 extends along the longitudinal direction of the substrate 610 toward the one end (portion) side 610a of the substrate 610 in the one end (portion) side 610e of the substrate 610 with respect to the widthwise direction. The electroconductive line 640 is connected with the electrodes 642 (642a-642g) which is in turn connected with the heat generating element 620 (620a-620l). The electroconductive line 640 is connected to the electrical contact 641 which will be described hereinafter. In this embodiment, in a region where the heat generating elements 620 and the electroconductive line 640 are arranged, the width of the electroconductive line 640 with respect to the widthwise direction (short direction) of the substrate 610 is 1 mm, and a spacing of 0.5 mm for insulation is provided at each of both sides of the electroconductive line 640 with respect to the widthwise direction. Accordingly, the width of the substrate 610 in the one end side 610d with respect to the widthwise direction is 2 mm.
The opposite electroconductive line 650 as a second electroconductive line is a part of the above-described electroconductor pattern. The electroconductive line 650 extends along the longitudinal direction of substrate 610 toward the one end portion side 610a of the substrate 610 in the other end (portion) side 610e of the substrate 610 with respect to the widthwise direction. The electroconductive line 650 is connected with the electrodes 652 (652a-652d) which are in turn connected with heat generating elements 620 (620c-620j). The opposite electroconductive line 650 is connected to the electrical contact 651 which will be described hereinafter.
The electroconductive line 660 (660a, 660b) is a part of the above-described electroconductor pattern. The electroconductive line 660a as a third electroconductive line extends along the longitudinal direction of substrate 610 toward the one end portion side 610a of the substrate 610 in the other end portion side 610e of the substrate 610 with respect to the widthwise direction. The electroconductive line 660a is connected with the electrode 662a which is in turn connected with the heat generating element 620 (620a, 620b). The electroconductive line 660a is connected to the electrical contact 661a which will be described hereinafter. The electroconductive line 660b extends along the longitudinal direction of substrate 610 toward the one end portion side 610a of the substrate 610 in the other end portion side 610e of the substrate 610 with respect to the widthwise direction. The electroconductive line 660b is connected with the opposite electrode 662b which is in turn connected with the heat generating element 620. The electroconductive line 660b is connected to the electrical contact 661b which will be described hereinafter. In this embodiment, in a region where the heat generating elements 620 and the electroconductive lines 650a, 660a, 660b are arranged, the width of each of the electroconductive lines 650a, 660a, 660b with respect to the widthwise direction (short direction) of the substrate 610 is 1 mm. A spacing of 0.5 mm for insulation is provided at each of both sides of the electroconductive lines 650a, 660a, 660b with respect to the widthwise direction. Accordingly, the width of the substrate 610 in the other end side 610e with respect to the widthwise direction is 5 mm.
The width of each of the electroconductive line 640 and the electroconductive lines 650, 660a, 660b is not limited to those in this embodiment. The electroconductive line 640 through which a current corresponding to currents flowing through the electroconductive lines 650, 660a, 660b concentratedly flows may also have a width broader than the width of the electroconductive lines 650, 660a, 660b in order to suppress unnecessary heat generation. In this case, the width of the electroconductive line 640 is sufficient if the width is a total width of the electroconductive lines 650, 660a, 660b at the maximum. Accordingly, even in the case where the width of the electroconductive line 640 is large, the other end side 610e of the substrate 610 where the plurality of electroconductive lines 650, 660a, 660b are arranged with a plurality of insulating intervals still requires a larger space than the one end side 610d of the substrate 610.
The electrical contacts 641, 651, 661 (661a, 661b) are a part of the above-described electroconductor pattern. Each of the electrical contacts 641, 651, 661 preferably has an area of not less than 2.5 mm×2.5 mm in order to assure the reception of the electric power supply from the connector 700 which will be described hereinafter. In this embodiment, the electrical contacts 641, 651, 661 has a length 3 mm measured in the longitudinal direction of the substrate 610 and a width of not less than 2.5 mm measured in the widthwise direction of the substrate 610. The electrical contacts 641, 651, 661a, 661b are disposed in the one end portion side 610a of the substrate 610 beyond the heat generating element 620 with gaps of 4 mm in the longitudinal direction of the substrate 610. As shown in
When voltage is applied between the electrical contact 641 and the electrical contact 651 via the electroconductive lines 640 and 650 through the connection between the heater 600 and the connector 700, a potential difference is produced between the electrode 642 (642b-642f) and the electrode 652 (652a-652d). Therefore, through the heat generating elements 620c, 620d, 620e, 620f, 620g, 620h, 620i, 620j, the currents flow along the longitudinal direction of the substrate 610, the directions of the currents through the adjacent heat generating elements being substantially opposite to each other. Then, each of the heat generating elements 620c, 620d, 620e, 620f, 620, 620h, 620i, 620j as a first heat generating region generates heat.
When voltage is applied between the electrical contact 641 and the electrical contact 661a via the electroconductive lines 640 and 660a through the connection between the heater 600 and the connector 700, a potential difference is produced between the electrodes 642a, 642b and the electrode 662a. Therefore, through the heat generating elements 620a, 620b, the currents flow along the longitudinal direction of the substrate 610, the directions of the currents through the adjacent heat generating elements being opposite to each other. Then, each of the heat generating elements 620a, 620b as a second heat generating region adjacent to the first heat generating region generates heat.
When voltage is applied between the electrical contact 641 and the electrical contact 661b through the connection between the heater 600 and the connector 700, a potential difference is produced between the electrodes 642 and the electrode 662b through the electroconductive line 640 and the electroconductive line 660b. Therefore, through the heat generating elements 620k, 620l, the currents flow along the longitudinal direction of the substrate 610, the directions of the currents through the adjacent heat generating elements being opposite to each other. Then, each of the heat generating elements 620k, 620l as a third heat generating region adjacent to the first heat generating region generates heat.
In this way, by selecting the electrical contacts to which the voltage is to be applied, the heater 600 can selectively energize the heat generating elements, to be intended to be caused to generate heat, from the heat generating elements 620a-620l.
The middle region 610b is provided between the one end side 610a and the other end side 610c of the substrate 610. Specifically, in this embodiment, a region between the electrode 642a of the substrate 610 and the electrical contact 651 is the middle region 610b. The middle region 610b is a spacing for permitting mounting of the connector 700 to the heater 600 disposed in the belt 603. In this embodiment, as the middle region, the spacing of 26 mm was provided.
[Connector]
The connector 700 used with the fixing device 40 will be described in detail.
As shown in
Similarly, the contact terminal 720a is a member for electrically connecting the electrical contact 661a and a switch SW663 described later. The contact terminal 720a includes a portion contacting the electrical contact 661a and a cable 722a to be connected with the switch SW663. Similarly, the contact terminal 720b is a member for electrically connecting the electrical contact 661b and a switch SW663 described later. The contact terminal 720b includes a portion contacting the electrical contact 661a and a cable 722b to be connected with the switch SW663. Similarly, the contact terminal 730 is a member for electrically connecting the electrical contact 651 and a switch SW653 described later. The contact terminal 730 includes a portion contacting the electrical contact 651 and a cable 732 to be connected with the switch SW653.
As shown in
In the above description, the example in which the connector 700 is mounted from the widthwise end portion of the substrate 610 was explained, but a manner of mounting the connector 700 to the substrate 610 is not limited thereto. For example, a constitution in which the connector 700 is mounted from the longitudinal end portion of the substrate 610 may also be employed.
[Electric Energy Supply to Heater]
An electric energy supply (energization) method to the heater 600 will be described. The fixing device 40 of this embodiment is capable of changing a width of the heat generating region of the heater 600 by controlling the electric energy supply to the heater 600 in accordance with the width size of the sheet P. With such a structure, the heat can be efficiently supplied to the sheet P. In the fixing device 40 of this embodiment, the sheet P is fed with the center of the sheet P aligned with the center of the fixing device 40, and therefore, the heat generating region extend from the center portion. The electric energy supply to the heater 600 will be described in conjunction with the accompanying drawings.
The power (voltage) source circuit 110 is a circuit for supplying the electric power to the heater 600. In this embodiment, the commercial voltage source (AC voltage source) of 100V in effective value (single phase AC) is used. The power source circuit 110 of this embodiment is provided with a power (voltage) source contact 110a and a power (voltage) source contact 110b having different electric potential. The power source circuit 110 may be DC voltage source if it has a function of supplying the electric power to the heater 600.
As shown in
Switch SW643 is a switch (relay) provided between the voltage source contact 110a and the electrical contact 641. The switch SW643 connects or disconnects between the voltage source contact 110a and the electrical contact 641 in accordance with the instructions from the control circuit 100. The switch SW653 is a switch provided between the voltage source contact 110b and the electrical contact 651. The switch SW653 connects or disconnects between the voltage source contact 110b and the electrical contact 651 in accordance with the instructions from the control circuit 100. The switch SW663 is a switch provided between the voltage source contact 110b and the electrical contact 661 (661a, 661b). The switch SW663 connects or disconnects between the voltage source contact 110b and the electrical contact 661 (661a, 661b) in accordance with the instructions from the control circuit 100.
When the control circuit 100 receives the execution instructions of a job, the control circuit 100 acquires the width size information of the sheet P to be subjected to the fixing process. In accordance with the width size information of the sheet P, a combination of ON/OFF of the switch SW643, switch SW653, switch SW663 is controlled so that the heat generation width of the heat generating element 620 fits the sheet P. At this time, the control circuit 100, the power source circuit 110, switch SW643, switch SW653, switch SW663 and the connector 700 functions as an electric power (energy) supplying means for the electric power to the heater 600.
When the sheet P is a large size sheet (a usable maximum width size), that is, when A3 size sheet is fed in the longitudinal direction or when the A4 size is fed in the landscape fashion, the width of the sheet P is 297 mm. Therefore, the control circuit 100 controls the electric power supply to provide the heat generation width B (
When the size of the sheet P is a small size (narrower than the usable maximum width size), that is, when an A4 size sheet is fed longitudinally, or when an A5 size sheet is fed in the landscape fashion, the width of the sheet P is 210 mm. Therefore, the control circuit 100 provides a heat generation width A (
As described above, in the fixing device 40 in this embodiment, the single connector 700 is mounted to the heater 600 in the one end side of the heater 600 with respect to the longitudinal direction, so that the electric power (energy) is supplied to the heater 600. For this reason, compared with the case where the connector is mounted to the substrate 610 at each of the both sides of the substrate 610, it is possible to suppress enlargement of the substrate 610 with respect to the longitudinal direction. The heater 600 is held by the holder 601 so that the one end side 610d of the substrate 610 with respect to the widthwise direction (short direction) is the upstream side with respect to the feeding direction of the sheet P, and the other end side 610e of the substrate 610 with respect to the widthwise direction is the downstream side with respect to the feeding direction of the sheet P. Accordingly, the heater 600 heats the upstream side of the nip N where heat is liable to be taken by the sheet P. For that reason, the heater 600 can properly heat the nip N in a broad range with respect to the feeding direction. Further, in this embodiment, heat can be efficiently conducted from the heat generating elements 620 to a low-temperature portion of the belt 603, and therefore unnecessary heat accumulation on the substrate 610 is suppressed. Accordingly, in this embodiment, in the heater 600, partial overheating due to the heat accumulation is suppressed.
For comparison with this embodiment, a heater 800 having a conventional structure will be described as a Comparison Example.
As shown in
The heat generating element 820 is 2 mm in width and 10 mm in thickness similarly as in this embodiment (Embodiment 1). The total length of the heat generating element 820 with respect to the longitudinal direction is the same as that in this embodiment, i.e., 320 mm which is the length in which the A4-sized sheet P (297 mm in width).
A resistance value of the heat generating element 820 is set uniformly over the longitudinal direction, and is adjusted so that a total heat generation amount in the entire region with respect to the longitudinal direction. Specifically, the resistance value of the heat generating element 820 is 7.7Ω.
The heat generating element 820 is provided at a central position of the substrate 810 with respect to the widthwise direction. That is, with respect to the widthwise direction of the substrate 810, widths of one end side 810d and the other end side 810e which are separated by the heat generating element 820 are the same. Specifically, the width of the substrate 810 is 9 mm and the width of the heat generating element 820 is 2 mm. The widths of the one end side 810d and the other end side 810e with respect to the widthwise direction (short direction) are 3.0 mm. The heater 800 having such a constitution is used in the fixing device 40 in which the sheet P is fed in an arrow direction in
Embodiment 2 will be described.
As shown in
Further, as shown in
The heater 900 having such a constitution is used in the fixing device 40 in which the feeding direction of the sheet P is an arrow direction in
Incidentally, similarly as in Embodiment 1, the main thermistor 630 is provided at a central position of the heat generating element 920 with respect to the longitudinal direction and at a central position of the substrate 910 with respect to the widthwise direction. Further, similarly as in Embodiment 1, a sub-thermistor 631 is provided at one end portion of the heat generating element 920 with respect to the longitudinal direction and at a central position of the substrate 910 with respect to the widthwise direction.
[Evaluation]
In order to verify effects of Embodiments 1 and 2, each of the heaters in Embodiments 1 and 2 and Comparison Example was mounted in the fixing device 40 and then an evaluation test was conducted. The evaluation test was conducted in an environment of a low temperature (about 15° C.) and a low humidity (about 10% RH) by continuously subjecting sheets P to the fixing process in the fixing device 40 and by counting a print number until a throughput decreased. The print number was 500 sheets at the maximum. In the evaluation test, the sheet P was A4-sized paper (Trade name “CS-814”, available from Canon K.K.) (210 mm in width) and was fed through short edge feeding.
In the evaluation test, the control circuit 100 of the fixing device 40 adjusts a heat generation amount of the heater 600 so that a detected temperature of the main thermistor 630 is maintained at 200° C. In the case where the detected temperature of the sub-thermistor 631 is less than 270° C., the control circuit 100 effects continuous printing with a throughput of 40 sheets/min. In the case where the detected temperature of the sub-thermistors 631 are not less than 270° C., the control circuit 100 effects the continuous printing with a throughput of 20 sheets/min. That is, in the case where the detected temperature of the sub-thermistors 6317 is changed from less than 270° C. to not less than 270° C., the state of the fixing device 40 changes to a throughput down state.
Incidentally, in the evaluation test for Embodiments 1 and 2, the heat generating elements 620, 920 are heated with the heat generating width A (
A result of the evaluation test conducted under the above-described condition is shown in Table 1.
According to Table 1, with respect to the heater 800 in the Comparison Example, it is understood that the throughput down early occurred in a stage of the 18-th sheet as the print number of the sheets subjected to the fixing process. This is attributable to the constitution of the heater 800 in the Comparison Example in which the entire longitudinal region of the heat generating element 820 is caused to generate heat. When the heat generating element 820 generates heat in the entire longitudinal region, the belt 603 is heated with a width of 320 mm with respect to the widthwise direction of the belt 603, but the width (length) of a region where the heat of the belt 603 is taken by the sheet P is 213 mm with respect to the widthwise direction of the belt 603. For that reason, with respect to the widthwise direction of the belt 603, a region of 107 mm is excessively heated and accumulates the heat. Heat conduction from the heater 800 to the heat accumulation region of the belt 603 is difficult, and therefore also the heater 800 accumulates the heat similarly as in the case of the belt 603. The heat accumulation of the heater 800 is detected by the sub-thermistor 631, so that the fixing device 40 is in a throughput down state.
On the other hand, in the heater 600 in Embodiment 1, only the heat generating width A (220 mm in width) can be caused to generate heat, and therefore the width of the excessively heated region is 7 mm with respect to the widthwise direction of the belt 603. For that reason, it is possible to suppress the heat accumulation in the heater 600. As a result, in Embodiment 1, as shown in Table 1, even when the fixing process of 500 sheets was performed, the fixing device 40 was not in the throughput down state.
In the heater 900 in Embodiment 2 capable of heating only the heat generating width (220 mm in width) similarly as in Embodiment 1, although the result is different from the result of Embodiment 1, the fixing device 40 is not in the throughput down state until the print number reaches 364 sheets, and thus is at a practically acceptable level. The different from Embodiment 1 is attributable to a difference in constitution between Embodiments 1 and 2, i.e., in the heater 600 in Embodiment 1, the heat generating element 620 is disposed so as to be offset toward the upstream side with respect to the feeding direction of the sheet P, whereas in the heater 900 in Embodiment 2, the heat generating element 920 is disposed so as to be offset toward the downstream side with respect to the feeding direction of the sheet P.
As described above, the sheet P is subjected to the fixing process by passing through the nip N from the upstream side to the downstream side.
In this case, the sheet P fed to the nip N in a normal temperature state absorbs heat in the upstream side of the nip N and the temperature of the sheet P reaches a fixing temperature, and then the sheet P passes through the downstream side of the nip N in a state in which the fixing temperature is maintained. In other words, in the nip N, a large amount of heat is applied to the sheet P in the upstream side, and a small amount of heat is applied to the sheet P in the downstream side.
In the heater 600 in Embodiment 1, the heat generating element 620 is disposed so as to be shifted toward the upstream side with respect to the feeding direction of the sheet P, and therefore the heat taken by entering of the sheet P into the nip N at the upstream side can be quickly replenished. Accordingly, even in the case where the throughput of the fixing process is high, the temperature of the sheet P can be instantaneously increased up to the fixing temperature in the upstream side of the nip N, and the state is maintained also in the downstream side of the nip N, so that an image T can be fixed on the sheet P with reliability. That is, the heater 600 in Embodiment 1 can heat the sheet P in a long region of the nip N with respect to the feeding direction, and therefore the fixing process can be stably performed. At this time, the detected temperature of the main thermistor 630 is stable, and therefore unnecessary electric power supply to the heater 600 is suppressed. For that reason, the heater 600 can suppress heat generation and heat accumulation of the longitudinal end portion. Thus, the heater 600 was able to obtain a good result in the evaluation test.
On the other hand, in the heater 900 in Embodiment 2, the heat generating element 920 is disposed so as to be shifted toward the downstream side with respect to the feeding direction of the sheet P, and therefore it is difficult to quickly replenish the heat taken by entering of the sheet P into the nip N at the upstream side. Accordingly, in the case where the throughput of the fixing process is high, it is difficult to increase the temperature of the sheet P to the fixing temperature until the sheet P is fed to in the downstream side of the nip N. That is, the heater 900 in Embodiment 2 heats the sheet P in a short region of the nip N with respect to the feeding direction, and therefore the fixing process can become unstable. At this time, the detected temperature of the main thermistor 630 is unstable, and therefore electric power is excessively supplied to the heater 900. For that reason, the heater 900 unnecessarily generates and accumulates the heat at the longitudinal end portion. For that reason, the structure of the heater 900 is preferable.
The embodiments to which the present invention is applicable were described above, but numerical values such as dimensions mentioned in the embodiments are examples and are not limited thereto. Within a scope to which the present invention is applicable, the numerical value can be appropriately selected. In addition, within the scope to which the present invention is applicable, the constitutions described in the embodiments may also be appropriately changed.
The pattern of the heat generating region of the heaters in Embodiments 1 and 2 is not limited to only two patterns consisting of a large size and a small size. For example, 3 or more patterns may also be used in the heat generating region. That is, the number of electrical contacts is not limited to 4, but 5 or more electrical contacts may also be provided. For example, in Embodiment 1, an electrical contact different from the electrical contacts 641, 651, 661a, 661b may also be provided.
The electrical contacts 641, 651, 661a, 661b are not necessarily required to be disposed collectively in one longitudinal end side of the substrate 610. For example, the electrical contacts 641, 661a may also be disposed in the one longitudinal end side of the substrate 610 and the electrical contacts 651, 661b may also be disposed in the other longitudinal end side of the substrate 610. However, from the viewpoint that enlargement of a longitudinal size of the substrate can be suppressed, the structure in Embodiments 1 and 2 is preferable.
The forming method of the heat generating element is not limited to those disclosed in Embodiment 1. In Embodiment 1, the electrode 642 and in the electrodes 652, 662 are laminated on the heat generating element 620 extending in the longitudinal direction of the substrate 610. However, the electrodes are formed in the form of an array extending in the longitudinal direction of the substrate 610, and the heat generating elements 620a-620l may be formed between the adjacent electrodes.
The belt is not limited to that supported by the heater at the inner surface thereof and driven by the roller. For example, a so-called belt unit type in which the belt is extended around a plurality of rollers and is driven by one of the rollers. However, the structures of Embodiments 1 and 2 are preferable from the standpoint of low thermal capacity.
The rotatable member cooperative with the belt to form the nip is not limited to the roller member. For example, a belt extended around a plurality of rollers may also be used.
The image forming apparatus which was described using the printer as an example is not limited to that capable of forming a full-color, but it may be a monochromatic image forming apparatus. The image forming apparatus may be a copying machine, a facsimile machine, a multifunction machine having the function of them, or the like, for example, which are prepared by adding necessary device, equipment and casing structure.
The image heating apparatus is not limited to the fixing device for fixing a toner image on a sheet P, described as an example in the above embodiments. It may be a device for fixing a partly-fixed toner image on the sheet, or a device for heating an already fixed image. That is, the image heating apparatus may be a surface heating apparatus for adjusting a glossiness and/or surface property of the image.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications Nos. 2015-004729 filed on Jan. 14, 2015 and 2015-219840 filed Nov. 9, 2015, which are hereby incorporated by reference herein in their entirety.
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