This application claims priority to Chinese Patent Application No. 202011494736.0, filed with China National Intellectual Property Administration on Dec. 17, 2020 and entitled “HEATER FOR VAPOR GENERATION DEVICE AND VAPOR GENERATION DEVICE”, which is incorporated herein by reference in its entirety.
Embodiments of this application relate to the field of heat not burning cigarette device technologies, and in particular, to a heater for a vapor generation device and a vapor generation device.
Tobacco products (for example, cigarettes and cigars) burn tobacco during use to produce tobacco smoke. Attempts are made to replace these tobacco-burning products by manufacturing products that release compounds without burning.
An example of the products is a heating device that releases a compound by heating rather than burning a material. For example, the material may be tobacco or other non-tobacco products, where the non-tobacco products may or may not include nicotine. Known in the art, the patent No. 202010054217.6 proposes to heat tobacco products to generate an aerosol with a heater in which a spiral heating wire is encapsulated in an outer sleeve.
An embodiment of this application provides a vapor generation device, configured to heat a vapor-forming article to generate an aerosol for inhalation, including:
In the vapor generation device constructed above, by comparing the heating coil in the heater with a conventional spiral heating coil that is formed by a wire with a circular cross section, the wire material is completely or at least partially flattened in form. Therefore, the wire material extends to a relatively small extent in the radial direction, and energy loss in the resistive heating coil may be reduced through this measure, and in particular, heat transfer may be promoted.
In a preferred implementation, the primary part forms an entire cross section of the wire material.
In a preferred implementation, the primary part has a rectangular shape.
In a preferred implementation, the heating coil includes 6 to 20 windings or turns.
In a preferred implementation, an extension length of the primary part in an axial direction of the heating coil ranges from 1 to 4 mm;
and/or the extension length of the primary part in the radial direction of the heating coil ranges from 0.1 to 1 mm.
In a preferred implementation, the heater further includes a conductive pin for supplying power to the heating coil, and the conductive pin includes:
In a preferred implementation, the wire material of the heating coil has a positive or negative resistance-temperature coefficient, to enable a temperature of the heating coil to be determined by detecting a resistance of the heating coil.
In a preferred implementation, the first conductive pin and the second conductive pin are made of different materials, to cause a thermocouple for sensing a temperature of the heating coil to be formed between the first conductive pin and the second conductive pin.
In a preferred implementation, the heater further includes a base, and the vapor generation device holds the heater through the base.
In a preferred implementation, the cross section of the wire material further includes a secondary part, and an extension length of the secondary part in the radial direction of the heating coil is greater than an extension length of the secondary part in the axial direction of the heating coil.
In a preferred implementation, the secondary part is closer to a central axis of the heating coil than the primary part.
In a preferred implementation, in the axial direction, the heating coil includes a first part close to a first end, a second part close to a second end, and a third part located between the first part and the second part, where in the axial direction of the heating coil, a number of windings or turns per unit length in the third part is less than a number of windings or turns per unit length in one or both of the first part and the second part.
In a preferred implementation, the heating coil includes a first part and a second part arranged in an axial direction, where in the axial direction of the heating coil, a number of windings or turns per unit length in the first part is less than a number of windings or turns per unit length in the second part.
In a preferred implementation, a number of windings or turns per unit length of the heating coil in the axial direction is gradually changed.
Another embodiment of this application further provides a vapor generation device, configured to heat a vapor-forming article to generate an aerosol for inhalation, including:
Another embodiment of this application further provides a heater for a vapor generation device, where the heater includes:
Another embodiment of this application further provides a heater for a vapor generation device, where the heater includes:
One or more embodiments are exemplarily described with reference to the corresponding figures in the accompanying drawings, and the descriptions are not to be construed as limiting the embodiments. Elements in the accompanying drawings that have same reference numerals are represented as similar elements, and unless otherwise particularly stated, the figures in the accompanying drawings are not drawn to scale.
For ease of understanding of this application, this application is described below in more detail with reference to accompanying drawings and specific implementations.
An embodiment of this application provides a vapor generation device whose construction may refer to
In a preferred embodiment, the heater 30 is substantially in a pin or needle shape, which is advantageous for inserting into the aerosol-forming article A. In addition, the heater 30 may have a length of approximately 12 to 19 millimeters, and an outer diameter of approximately 2 to 4 millimeters.
Further, in an optional implementation, the aerosol-forming article A is preferably made of a tobacco-containing material that releases a volatile compound from a substrate when being heated, or a non-tobacco material suitable for electric heating and smoking after being heated. The aerosol-forming article A is preferably made of a solid substrate. The solid substrate may include one or more of powders, particles, fragmented strips, strips, or flakes of one or more of vanilla leaves, tobacco leaves, homogeneous tobacco, and expanded tobacco. Alternatively, the solid substrate may include additional tobacco or non-tobacco volatile aroma compounds to be released when the substrate is heated.
In an implementation shown in
Further, in a preferred implementation shown in
In an optional implementation, the resistive heating coil 320 is made of a metal material with an appropriate impedance, a metal alloy, graphite, carbon, conductive ceramic, or another composite material of a ceramic material and a metal material. A suitable metal or alloy material includes at least one of nickel, cobalt, zirconium, titanium, nickel alloy, cobalt alloy, zirconium alloy, titanium alloy, nickel-chromium alloy, nickel-iron alloy, iron-chromium alloy, iron-chromium-aluminum alloy, titanium alloy, iron-manganese-aluminum based alloy, or stainless steel.
The shell 31 is made of a heat-resistant and heat-conductive material such as glass, ceramic, metal, or alloy, for example, stainless steel. Certainly, after assembly, the resistive heating coil 320 and an inner wall of the hollow 311 of the shell 31 abut against each other to conduct heat to each other, and are insulated from each other when the shell 31 is made of metal or alloy. For example, insulation may be formed between contact surfaces of the resistive heating coil 320 and the inner wall of the hollow 311 of the shell 31 by gluing, surface oxidation, or spraying an insulation layer.
Simply, by comparing the resistive heating coil 320 constructed above with a conventional spiral heating coil that is formed by a wire with a circular cross section, the wire material is completely or at least partially flattened in form. Therefore, the wire material extends to a relatively small extent in the radial direction. In this way, energy loss in the resistive heating coil 320 may be reduced. Particularly, heat transfer may be promoted.
Preferably, the cross section of the resistive heating coil 320 has a rectangular shape to form an entire cross section of the resistive heating coil 320. In the embodiments, the resistive heating coil 320 is spirally formed by a wire material with a rectangular cross section, to form a flat coil in a spiral shape that is easy to manufacture. After the energy loss is reduced, the resistive heating coil is provided with an additional advantage of minimizing an outer diameter, which is beneficial for an allowed range of the outer diameter of a prepared heating member 32.
Further,
a cross section of a wire material of the resistive heating coil 320a is L-shaped, and includes a primary part 3210a and a secondary part 3220a.
An extension length of the primary part 3210a in an axial direction of the resistive heating coil 320a is greater than an extension length of the primary part in the radial direction of the resistive heating coil; and an extension length of the secondary part 3220a in the axial direction of the resistive heating coil 320a is less than an extension length of the secondary part in the radial direction of the resistive heating coil. Finally, in the overall shape, an extension length 3211a of a cross section profile of the wire material of the resistive heating coil 320a in the axial direction is greater than an extension length 3221a of the cross section profile in the radial direction. During use, the primary part 3210a is closer to the shell 31a, so that the primary part 3210a and the shell 31a conduct heat to each other after assembly, and the secondary part 3220a extends radially inward.
Alternatively, in another variation implementation shown in
The extension length of the secondary parts 3220a/3220b in the radial direction of the resistive heating coil 320b is always greater than the extension length of the primary part 3210a in the radial direction.
Further, according to the foregoing preferred implementations, the resistive heating coils 320/320a/320b/320c have 6 to 20 windings or turns. The foregoing resistive heating coils 320/320a/320b/320c are made of a uniformly sized wire material, so that the windings are substantially the same. If the wire material is provided with secondary parts 3220a/3220b in the radial direction, the secondary parts 3220a/3220b of individual windings are spaced apart from each other. Secondary parts 3220a/3220b are spaced apart from each other not only by a distance between adjacent windings such as in conventional resistive heating coils 320a/320b, but also by the extension length of the primary parts 3210a/3210b in the axial direction, which is advantageous for mounting and fixing the resistive heating coils 320a/320b/320c that have secondary parts 3220a/3220b or whose cross sections are triangular.
In a preferred implementation, the cross sections of the wire materials of the resistive heating coils 320/320a/320b/320c have extension lengths 3211a/3211b/3211c in the axial direction approximately ranging from 1 to 4 mm, and extension lengths 3221a/3221b/3221c in the radial direction approximately ranging from 0.1 to 1 mm.
Further, in a preferred implementation shown in
In an optional implementation, the first conductive pin 321 and the second conductive pin 322 are made of a material with a low resistance-temperature coefficient. In addition, the resistive heating coil 320 is made of a material with a relatively large positive or negative resistance-temperature coefficient, so that the circuit 20 may obtain a temperature of the resistive heating coil 320 by detecting the resistance-temperature coefficient of the resistive heating coil 320 during use.
In another preferred implementation, the first conductive pin 321 and the second conductive pin 322 are made of two different materials of thermocouple materials such as nickel, nickel-chromium alloy, nickel-silicon alloy, nickel-chromium-copper, constantan, and iron-chromium alloy. Then, a thermocouple for detecting the temperature of the resistive heating coil 320 is formed between the first conductive pin 321 and the second conductive pin 322, to obtain the temperature of the resistive heating coil 320.
Further, refer to
During implementation, compared with coils with the same number of turns or winding density, heat which can be mainly concentrated in the middle may be more easily conducted and diffused to both ends, so that finally a temperature of each part of the resistive heating coil 320d in the axial direction in operation is maintained substantially uniform or close.
In an optional implementation, a cross section of a wire material of the resistive heating coil 320d may be rectangular or L-shaped, or may be generally circular.
Alternatively, in another optional implementation, the resistive heating coil 320d may include another section having at least two different turn densities, or in a form in which a turn density gradually changes, so that a distribution of heat of the resistive heating coil 320d in operation may be further adjusted or changed.
To display an advantage of the heater 30 in heating the aerosol-forming article A, the heater 30 is used in one embodiment to heat the aerosol-forming article A according to a classical heating curve and monitor an amount of aerosol generated during heating, that is, a TPM value. The amount of aerosol is represented by the TPM (Total Particulate Matter) value commonly used in the art. In this implementation, a heating curve for heating an aerosol-forming article A is shown in
Further, a TPM value for each number of times of inhalation in heating the aerosol-forming article A is measured by using a heater of a conventional spiral coil with a circular cross section of the wire material (the number of turns and material are the same as those of the resistive heating coil 320 in this embodiment) as a comparison example. Specifically:
Further, in another implementation, four aerosol-forming articles A are inhaled 13 times at intervals of 20s through an automatic inhalation device during heating until a heating cycle ends. A result of comparison between average TPM values generated during the first nine times of inhalation in the heating cycle obtained by a test is shown in
It should be noted that, the specification of this application and the accompanying drawings thereof illustrate preferred embodiments of this application, but this application is not limited to the embodiments described in the specification. Further, a person of ordinary skill in the art may make improvements or variations according to the foregoing descriptions, and such improvements and variations shall all fall within the protection scope of the appended claims of this application.
Number | Date | Country | Kind |
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202011494736.0 | Dec 2020 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/138402 | 12/15/2021 | WO |