Information
-
Patent Grant
-
6422232
-
Patent Number
6,422,232
-
Date Filed
Friday, May 26, 200024 years ago
-
Date Issued
Tuesday, July 23, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Kramer, Levin, Naftalis and Frankel LLP
-
CPC
-
US Classifications
Field of Search
US
- 126 92 B
- 126 92 AC
- 126 259 R
- 362 253
- 362 179
- 362 182
- 362 92
- 362 93
- 431 100
- 431 111
- 431 344
-
International Classifications
-
Abstract
A heater provides both radiant heat and light. The heater provides radiant heat via a heater assembly which includes a gas burner heating a screen; the screen in turn provides radiant heat. The heater includes a light assembly which may provide light by, for example, burning gas fuel, or by other means such as electricity. The heater may include a heat reflector which can be removed and compacted or disassembled for storage.
Description
FIELD OF THE INVENTION
The present invention relates to gas fuel heaters. In particular, the present invention relates to a gas fuel heater providing both heat and light and having a compact reflector.
BACKGROUND INFORMATION
Conventional radiant gas fuel heaters provide heat by burning fuel such as propane or butane. An example of such a radiant heater is the 5045 Radiant Heater available from the Coleman Corporation.
Conventional gas fuel heater designs include a refillable and/or possibly a removable fuel storage tank, a fuel delivery. apparatus, and a gas ring or burner plate for burning the gas. The fuel delivery apparatus provides an air/fuel mixture to the gas ring or burner plate, and may include a regulator and other equipment, such as an operator fuel flow controller. The regulator accepts fuel, such as gas, from a fuel source and provides a steady, controlled fuel stream of constant pressure as an output. The fuel source may be a removable, portable fuel storage tank, or may be a permanent supply line from another suitable fuel source.
The gas ring expels an air/fuel mixture in a ring shaped pattern, and the air/fuel mixture burns. A conical or cylindrical metal grid extends upwards from the area of the gas ring. As a result, the metal grid is heated, possibly to the point of glowing, and emits radiant heat, thereby providing radiant heat to objects (including people) nearby. In such a design a heat reflector typically sits above the metal grid, to reflecting the heat provided by the grid downward and laterally. The heat reflector itself may be substantially heated and may emit radiant heat on its own. The portion of the heater holding the heated metal grid and heat reflector may be raised by a post to a height of, for example, six or seven feet above the ground, allowing heat to radiate downward and outward from a point above the level of users' heads.
The heat reflector in such a design includes a metal disk having a curved or concave shape. Such reflectors may be set-up and shipped as one set-up unit. If the gas heater is shipped partially disassembled (with, for example, the reflector removed) such a heat reflector takes up a relatively large amount of space in the shipping carton. Such a heat reflector may be, for example, three feet in diameter.
Conventional gas fuel heaters do not provide light and thus when used in the evening must be accompanied by a separate lighting source if lighting is desired. Various types of lighting apparatuses exist. For example, a conventional gas burning lantern provides light to a user by burning gas at a burner tube covered with a mantle. Fuel may be provided to the burner tube by a fuel delivery apparatus, similar to the fuel delivery apparatus of the gas heater described above. As fuel passes through the fuel delivery path it mixes with air. The air/fuel mixture flows to burner tube and mantle. When ignited with a air/fuel mixture provided by the fuel delivery apparatus, the mantle emits a bright light. The mantle in such a lantern contains a light emitting element, which converts the heat from the flame into light. Examples of conventional gas burning lanterns include adjustable gas lanterns manufactured by The Coleman Company of Wichita, Kans.
Other types of lighting apparatuses are well known—e.g., appliances that burn fuel such as kerosene, or which use electricity supplied by batteries or electric current from a home supply.
The need for heaters and lighting apparatuses is often co-extensive. Heat is often required at night. Often heat and light are required at the same time in places (such as back yards or patios) which may be inconvenient to heat via methods used indoors (e.g., central heat and electric light). However, the typical solution to such needs is to provide separate devices—e.g., a separate heating unit and a separate lighting unit. The use of separate units presents inefficiencies and takes up substantial space.
It would be desirable to have a gas fuel heater which includes a heat reflector which, when not in use or when being shipped, is relatively compact. It would be desirable to have a unit which provides both heat and adequate light. It would be desirable to have such a unit where the heat and light providing portions operate off the same fuel or power supply.
SUMMARY OF THE INVENTION
A heater according to a preferred embodiment of the present invention provides both radiant heat and light. The heater provides radiant heat via a heater assembly which includes a gas burner heating a screen; the screen in turn provides radiant heat. The heater also includes a light assembly which may provide light by, for example, burning gas fuel, or by other means such as electricity. Preferably, the heater includes a heat reflector which may be removed and compacted or disassembled for storage.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
illustrates a heater according to an exemplary embodiment the present invention.
FIG. 1A
illustrates a heater with an electric light assembly according to an exemplary embodiment of the present invention.
FIG. 2
illustrates the heat and light producing components of the embodiment of the heater of FIG.
1
.
FIG. 3
illustrates a portion of the heat producing components of the embodiment of the heater of FIG.
1
.
FIG. 4
a
illustrates a heat reflector of a heater according to an embodiment of the present invention.
FIG. 4
b
illustrates a panel of the heat reflector of
FIG. 4
a.
FIG. 4
c
illustrates the panels of the heat reflector of
FIG. 4
a,
disassembled and stacked.
FIG. 4
d
illustrates the heat reflector of
FIG. 4
a,
substantially set-up.
FIG. 4
e
illustrates portions of two heat reflector panels of the heat reflector of
FIG. 4
a.
FIG. 4
f
illustrates the heat reflector of
FIG. 4
a,
set-up and mounted to a heater.
FIG. 4
g
illustrates a fastener of the heat reflector of
FIG. 4
a.
FIG. 5
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, mounted to a heater.
FIG. 5
b
illustrates the heat reflector of
FIG. 5
a,
where the panels are folded inward for storage.
FIG. 5
c
illustrates the heat reflector of
FIG. 5
a,
where the panels are folded inward for storage.
FIG. 5
d
illustrates the heat reflector of
FIG. 5
a,
as the panels of the heat reflector are being folded outward.
FIG. 5
e
illustrates the heat reflector of
FIG. 5
a,
where the panels of the heat reflector are folded outward.
FIG. 6
a
illustrates a heat reflector of a heater according to another embodiment of the present invention.
FIG. 6
b
illustrates the heat reflector of
FIG. 6
a,
mounted to a heater.
FIG. 7
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, partially set-up.
FIG. 7
b
illustrates the heat reflector of
FIG. 7
a,
fully set-up and mounted to a heater.
FIG. 8
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, where the heat reflector is fully opened.
FIG. 8
b
illustrates the heat reflector of
FIG. 8
a,
where the heat reflector is partially closed.
FIG. 8
c
illustrates the heat reflector of
FIG. 8
a,
where the heat reflector is mounted to the heater.
FIG. 9
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, where the heat reflector is set-up.
FIG. 9
b
illustrates the heat reflector of
FIG. 9
a,
partially set-up.
FIG. 9
c
illustrates the use of a snap connector of the heat reflector of
FIG. 9
a.
FIG. 9
d
illustrates the heat reflector of
FIG. 9
a,
fully set-up and mounted to a heater.
FIG. 10
a
illustrates a portion of a heat reflector of a heater according to another embodiment of the present invention.
FIG. 10
b
illustrates the heat reflector of
FIG. 10
a,
folded for storage.
FIG. 10
c
illustrates the center hub of the heat reflector of
FIG. 10
a.
FIG. 10
d
illustrates the heat reflector of
FIG. 10
a,
mounted to a heater.
FIG. 10
e
depicts a portion of the fins of the heat reflector of
FIG. 10
a.
DETAILED DESCRIPTION OF THE INVENTION
In the following description, various aspects of the present invention will be described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the present invention. However, it will also be apparent to one skilled in the art that the present invention may be practiced without the specific details. Furthermore, well known features may be omitted or simplified in order not to obscure the present invention.
FIG. 1
illustrates a heater according to an exemplary embodiment of the present invention. Referring to
FIG. 1
, the heater
1
includes a base cabinet
4
, a support pole
6
, and a heat and light assembly
8
. The heat and light assembly
8
includes an apparatus selectively providing, for example, heat and/or light to a user. In a preferred embodiment, the heat and light assembly
8
includes a burner plate
118
(
FIGS. 2 and 3
) and cylindrical grid
120
, for providing heat, and a lantern burner tube
220
and two mantles
234
and
236
, for providing light. Alternatively, as shown in
FIG. 1A
, an electric light assembly
9
may be used. A preferably removable and compressible or collapsible heat reflector
300
sits on top of the heat and light assembly
8
and reflects heat, and possibly light, downward and outward. Preferably, the heat reflector
300
is, for example, approximately three feet in diameter. The heat and light assembly
8
is located at a height of approximately seven or eight feet; other heights may be selected. A frame
22
surrounds the lantern burner tube
220
and mantles
234
and
236
, and supports one or more clear panels
24
to allow light to be emitted from the mantles. The clear panels
24
are preferably glass panels, but may be constructed of other suitable materials.
In a preferred embodiment, the heater
1
includes a regulator
10
, which accepts a flow of fuel from a fuel tank
20
, and which provides a controlled flow of fuel to the heating elements and to the lighting elements via a fuel hose
16
, which extends through the support pole
6
. The fuel may be, for example, combustible gas such as propane, or may be other fuels. The regulator
10
is preferably of known construction. In operation, fuel flows from the fuel tank
20
to the regulator
10
. The regulator
10
accepts a variable pressure input of fuel from the fuel tank
20
and outputs a relatively constant fuel flow of relatively constant pressure to the fuel hose
16
. A filter (not shown) may be located near the bottom of the regulator
10
. The fuel delivery system, which may include, for example, the fuel tank
20
, the regulator
10
, the fuel hose
16
, and various valves and hoses, may include other combinations of components. For example, fuel may be supplied directly from a permanently installed outside line.
The fuel tank
20
may be of known construction and connects to the regulator
10
through known methods. The fuel tank
20
is preferably removable, refillable, and replaceable. For example, the fuel tank
20
may be a removable twenty pound propane cylinder. The base cabinet
4
may include a door allowing access to the interior of the base cabinet
4
for fuel tank replacement. Alternately, an external fuel supply may be attached to the heater
1
at, for example, the regulator
10
.
The individual heating and lighting components of the heater according to the present invention may be of known construction.
FIG. 2
illustrates the heat and light producing components of the embodiment of the heater of FIG.
1
.
FIG. 3
illustrates a portion of the heat producing components of the embodiment of the heater of FIG.
1
.
Referring to
FIGS. 2 and 3
, the fuel hose
16
supplies fuel to a T-valve
18
. The T-valve
18
supplies the fuel to a heater valve
114
which supplies fuel to heater components, and to a light valve
214
which supplies fuel to lighting components. The heater valve
114
supplies fuel to, for example, a heater burner tube
110
, which supplies an air/fuel mixture to the burner plate
118
, and to a pilot light
130
, which lights the burner plate
118
. The heater burner tube
110
has an opening
112
near its bottom for accepting fuel and ambient air. A cylindrical grid
120
extends upwards from the area of the burner plate
118
. A burner plate base
122
(FIG.
3
), providing heat shielding, and supporting the grid
120
, and a heat shield
124
(FIG.
3
), shielding components of the heater
1
from the heat generated by the burner plate
118
, lie beneath the burner plate
118
.
In a preferred embodiment, the grid
120
is of known construction, and is, for example, a cylindrical grid or mesh approximately one foot high and approximately fourteen inches in diameter. The burner plate
118
is also of known construction and may be approximately six to eight inches in diameter. Alternately, the grid may be of other shapes, such as conical. Other radiant heat producing devices may be used. Preferably, the burner plate
118
is constructed from stainless steel and the grid
120
is preferably constructed from stainless steel; however, other suitable materials may be used.
In operation, fuel exits the heater valve
114
via a fuel jet
116
and enters the opening
112
in the burner tube
110
; air is also drawn in to the opening
112
. The air and fuel travel up the heater burner tube
110
, mix in the burner tube
110
, and exit at the burner plate
118
. The air/fuel mixture expelled by the burner plate
118
burns, and the flames extend, for example, outward and upward from the burner plate
118
and thereby heating the grid
120
. The grid
120
is heated, possibly to the point of glowing, and emits radiant heat, providing radiant heat to objects (including people) nearby. Some of the radiant heat is reflected outward and downward by the heat reflector
300
(FIG.
1
). The heat reflector
300
itself may be substantially heated (to, for example, 600 degrees Fahrenheit) and may emit radiant heat of its own.
In a preferred embodiment, when shipped to a user, the heater
1
may be partially disassembled to reduce shipping volume and thus shipping costs. Preferably, the heat reflector
300
is removable, and may be shipped in the same carton as the rest of the heater
1
, or may be shipped in a separate carton. Furthermore, the heat reflector
300
is partially collapsible to further reduce the space it takes up in any shipping carton. For example, preferably, the heat reflector
300
may be disassembled, folded or otherwise compacted for shipping.
In an exemplary embodiment, the light valve
214
supplies fuel to the lantern burner tube
220
. The lantern burner tube
220
has one or more air holes
222
allowing air to enter the lantern burner tube
220
and to mix with the fuel. The air/fuel mixture flows up the lantern burner tube
220
and flows to two mantle holders
224
and
226
, to which are attached two mantles
234
and
236
. The air/fuel mixture is combusted at the mantles
234
and
236
. Each mantle
234
and
236
then glows to provide light. The mantles
234
and
236
are implemented in a known way, such as a fabric impregnated with a light emitting element, such as a catalyst. Such mantles are available from The Coleman Company of Wichita, Kans. The mantles
234
and
236
are attached to the mantle holders
224
and
226
in a known way. For example, a mantle may be tied to a mantle holder with thread.
In one embodiment, a piezoelectric lighter
30
of known construction can be included in the heating and lighting components and provides a spark to the pilot light
130
and each of the mantles
234
and
236
. For example, turning the knob
32
of the lighter
30
causes a hammer inside the lighter
30
to strike a crystal inside the lighter
30
; the crystal provides current to each of the electrodes
34
,
36
and
38
, which provide a spark, through known methods.
To cause the heater
1
to provide heat, a user turns the heater valve
114
to supply fuel to the pilot light
130
. The user then turns the knob
32
of the lighter
30
, to provide electric current to the electrode
38
. The sparks provided by the electrode
38
ignite the fuel flowing out of the pilot light
130
. The user then turns the heater valve
114
to allow fuel to flow to the burner plate
118
. The air/fuel mixture flowing out of the burner plate
118
is ignited by the pilot light
130
. The heater
1
may also include well known features such as a mechanism preventing burner lighting if the pilot light is not also lit.
To cause the heater
1
to provide light, a user opens the light valve
214
to supply fuel to the lantern burner tube
220
, in turn causing an air/fuel mixture to flow to the mantles
234
and
236
. The user then turns the knob
32
of the lighter
30
, to provide electric current to the electrodes
34
and
36
. The sparks provided by the electrodes
34
and
36
ignite the fuel flowing to the mantles
234
and
236
, heating the mantles
234
and
236
and causing the mantles
234
and
236
to glow.
The heater according to an embodiment of the present invention provides more flexible use and operation in that it may provide heat, light, or both to a user. By providing two fuel control valves the user may control the heat and light source separately. The heat and light providing elements may be powered by the same fuel source (e.g., a gas canister). Thus, separate heating and lighting units are not needed. Furthermore, the heat and light are provided from the same location.
In alternate embodiments the heating units and/or the lighting units may be powered by other fuel sources. For example, an electric lighting unit may be combined with a gas powered heating unit. In such a lighting unit power may come from batteries or from a home A/C line, and light may be provided by an electric bulb, for example a fluorescent bulb. In alternate embodiments, different arrangements of valves, controls or lightning devices may be used. For example, one valve may be used for both the heating and lighting elements, or valves may be integral with a regulator.
In certain embodiments of the present invention, the heater may include a heat reflector which may be shipped in a disassembled, folded or otherwise compacted manner to enable easier and more efficient shipping. In one embodiment, the heat reflector is circular or polygonal and includes a set of panels, each panel forming a section of the heat reflector. Preferably, each panel is a curved member having three sides: one outer side, forming the circular outside of the heat reflector; and two inner sides, corresponding to radii of the heat reflector.
Each inner side of a heat reflector panel includes, for example, a downward extension. Each downward extension mates with a downward extension of a neighboring panel to connect the panels. For example, the downward extensions may connect using friction fit tabs such as friction fit spring fasteners provided by the Tinnerman Company, or may connect using other suitable connectors. Each downward extension may include a shaped portion which corresponds to a shaped portion on a neighboring downward extension. Each panel also may include a shaped or cutout portion at the area where the two downward extensions join, in order to form a mounting hole near the center of the fully set-up heat reflector, so that the heat reflector may be mounted on the heater.
FIG. 4
a
illustrates a heat reflector of a heater according to an embodiment of the present invention. Referring to
FIG. 4
a,
the heat reflector
600
includes four panels
610
,
620
,
630
and
640
, and a mounting hole
604
, which may be used to attach the heat reflector
600
to a heater. Other numbers of panels may be used. When assembled, the heat reflector
600
may be mounted to a heater by fitting the hole
604
over an extension on the top of the heater; the extension may attach to the heat reflector
600
by friction fit, by being screwed on, or by other methods.
FIG. 4
b
illustrates a panel of the heat reflector of
FIG. 4
a.
Referring to
FIG. 4
b,
panel
610
includes downward extensions
612
and
614
, and includes a shaped or cutout portion
616
. Similarly, panels
620
,
630
and
640
each include downward extensions
612
and
614
and cutout portion
616
. The panels
610
,
620
,
630
and
640
may stack one on top of another in a compact manner.
FIG. 4
c
illustrates the panels of the heat reflector of
FIG. 4
a,
disassembled and stacked.
FIG. 4
d
illustrates the heat reflector of
FIG. 4
a,
substantially set-up. In the depiction of
FIG. 4
d,
one panel
610
is removed. The heat reflector
600
is preferably constructed from aluminum, but may be constructed from other materials, such as steel.
FIG. 4
e
illustrates portions of two heat reflector panels of the heat reflector of
FIG. 4
a.
FIG. 4
g
illustrates a fastener of the heat reflector of
FIG. 4
a.
Referring to
FIGS. 4
e
and
4
g,
the downward extension
612
of the panel
610
is joined to the downward extension
614
of the panel
620
by, for example, a Tinnerman type fastener
602
. The fastener
602
slides up over the downward extensions
612
and
614
, and fits to the downward extensions
610
and
612
via a friction fit. Preferably, each adjacent panel
602
is connected by a plurality of such fasteners, for example three, connecting the downward extensions
612
and
614
. Preferably, each downward extension includes grooves or indentations, such as indentations
618
and
619
. Adjacent grooves or indentations
618
and
619
mate to enable easier connection of adjacent panels.
FIG. 4
f
illustrates the heat reflector of
FIG. 4
a,
set-up and mounted to a heater.
In a further embodiment, the heat reflector includes a set of panels, each panel hinged to the outside edge of a disk holder. The panels also may fold inward for storage, considerably reducing the surface area and storage area for the heat reflector. The panels may fold outward to expand the heat reflector to its operational size, in the manner of an opening flower or a common kitchen steamer. The heat reflector is then attached to the heater by attaching the disk to the heater.
FIG. 5
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, mounted to a heater. Referring to
FIG. 5
a,
the heat reflector
650
includes, for example, a preferably convex disk
652
, to which are hingedly attached a plurality of panels
654
. The disk
652
includes a cutout portion
656
, by which the heat reflector
650
may be mounted to the heater. Each of panels
654
is preferably a quadrilateral panel which is curved to follow the shape of the disk
652
. In alternate embodiments, the curve of the disk
652
or panels
654
may be different, or the disk
652
or the panels
654
need not be curved.
FIGS. 5
b
and
5
c
illustrate the heat reflector of
FIG. 5
a,
where the panels are folded inward for storage. The panels
654
pivot on the disk
652
to fold inward to form a compact saucer shaped body. If the panels
654
and disk
652
are of different shapes, for example flat, the shape of the heat reflector
650
when folded is also different.
FIG. 5
d
illustrates the heat reflector of
FIG. 5
a,
as the panels of the heat reflector are being folded outward.
FIG. 5
e
illustrates the heat reflector of
FIG. 5
a,
where the panels of the heat reflector are folded outward. When the panels
654
open, the heat reflector
650
is inverted for mounting on the heater. The heat reflector
650
may be mounted to a heater by fitting the hole
656
over an extension on the top of the heater; the extension may attach to the heat reflector
650
by friction fit, by being screwed on, or by other methods. The heat reflector
650
is preferably constructed from aluminum, but may be constructed from other materials, such as steel.
In a further embodiment, the heat reflector includes a set of panels, each panel forming a section of the heat reflector, where the edges of adjacent panels slide over each other. Preferably, the heat reflector is circular or polygonal, and each panel is a curved member having three sides: one outer side, forming the outside edge of the heat reflector, and two inner sides, corresponding to radii of the heat reflector. If the heat reflector is circular, each outer side is curved. When fully set-up, each inner side mates with a inner side of a neighboring panel to connect the panels, possibly by overlapping and forming a lap joint. Each inner side of a heat reflector panel includes, for example, a set of attachment points, such as screw holes or friction fit points. One inner side of each heat reflector panel may include a raised portion acting as a stop and defining the limit of the distance which two attachment points may slide over each other.
Each panel also may include a shaped or cutout portion at the area where the two downward extensions join, so that when the heat reflector is set up a mounting hole is formed near the center of the up heat reflector. Using such a mounting hole, the set-up heat reflector may be mounted on the heater. A disk may be mounted over this mounting hole to further enable mounting to the heater. The disk may be mounted to the panels using, for example, screws, nuts and bolts, or by friction fit. When the heat reflector is disassembled, each panel may stack on top of one another; in such a manner the heat reflector takes up little storage space.
FIG. 6
a
illustrates a heat reflector of a heater according to another embodiment of the present invention. Referring to
FIG. 6
a,
the heat reflector
700
includes five panels
710
and a center disk
702
. Other numbers of panels may be used, if desired. The center disk
702
mounts to the panels
710
via, for example, screws, nuts and bolts or rivets. Each panel
710
includes inner portions
712
and
714
, each inner portion
712
and
714
having screw holes
715
. One inner portion
714
of each panel
710
includes a lip
718
. Each panel
710
includes a shaped or cutout portion
716
; when the heat reflector is fully set-up the cutout portion
716
defines a mounting hole at which a center disk
702
may be mounted. The center disk
702
includes a mounting hole
704
which can be used for mounting on a heater. Preferably, each panel
710
is thin gauge steel, and preferably the center disk
702
is constructed of metal such as aluminum or steel and is thicker than the panels
710
. In alternate embodiments, other suitable materials may be used.
To set-up the panels
710
into the heat reflector
700
, the inner portions
712
and
714
of each adjacent panel
710
slide over each other and are connected by, for example, screws, nuts and bolts or rivets. Each lip
718
is preferably a raised ridge or extension and acts as a stop to define the limit by which the panels
710
may slide over each other.
FIG. 6
b
illustrates the heat reflector of
FIG. 6
a,
mounted to a heater. When set-up, the heat reflector
700
may be mounted to a heater by fitting the hole
704
over an extension on the top of the heater; the extension may attach to the heat reflector
700
by friction fit, by being screwed on, or by other methods.
In a further embodiment, the heat reflector is formed from of a set of panels surrounded by and connected by a frame, each panel forming a section of the heat reflector. In such an embodiment, the heat reflector may be, for example, circular or polygonal, and each panel is a flat member. The frame is formed from a set of frame members, each having a slot for holding one or more panels. The frame members join together by, for example, screws, nuts and bolts or friction fit, to form the frame and to hold the panels. Preferably, when the frame and panels are joined, a mounting hole or open portion is formed near the center of the fully set-up heat reflector so that the heat reflector may be mounted on the heater. A disk may be mounted over this hole to further enable mounting to the heater; this disk may in turn include a mounting hole. When disassembled, the panels, frame members, and disk may be stacked and stored to take up less space than the fully set-up heat reflector.
FIG. 7
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, partially set-up. Referring to
FIG. 7
a,
the heat reflector
800
includes, for example, six panels
804
, six outer frame members
808
, six inner frame members
812
, and a central mounting disk
814
. Other numbers of panels and frame members may be used. The frame members
808
and
812
attach to each other and to the disk
814
, preferably by screws or nuts and bolts. The frame members
808
and
812
and the disk
814
may attach by other methods, such as friction fit. Each outer frame member
808
includes a slot for holding one of the panels
804
. Each inner frame member
812
includes two slots for holding two adjacent panels
804
. The disk
814
includes an opening
816
for mounting to a heater.
Preferably, each panel
804
is manufactured from decorative, heat resistant glass and includes a reflective coating which faces the heating and lighting elements of the heater when the heat reflector is set-up and mounted to a heater. Preferably, each of the frame members
808
and
812
is formed from aluminum or steel, and preferably the disk
814
is steel. The elements of the heat reflector
800
may be formed from other suitable materials.
FIG. 7
b
illustrates the heat reflector of
FIG. 7
a,
fully set-up and mounted to a heater. When set-up, the heat reflector
800
may be mounted to a heater by fitting the opening
816
over an extension on the top of the heater; the extension may attach to the heat reflector
800
by friction fit, by being screwed on, or by other methods. The heat reflector
800
is preferably generally convex; if the panels
804
are flat the shape of the heat reflector
800
may come from the frame members
808
and
812
.
In a further embodiment, the heat reflector includes a set of panels, where all the panels are connected at a single pivot point. The panels may rotate and slide with respect to each other at the pivot point. Preferably, each panel represents a portion of a circular disk or polygon. Each panel may be convex, so that the heat reflector may also be convex, or may be flat. When the panels are slid or rotated in a certain configuration the panels form the circular disk or polygon, and when the panels are slid or rotated in a second configuration the panels rest on top of one another to have the silhouette of the shape of one of the panels. Preferably, the pivot point is at the center of the disk or polygon. The disk or polygon may be joined to the top of a heater to form a heat reflector. The edges of each panel may include indentations, ridges or stamped detents to hold the panels in open and closed positions.
FIG. 8
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, where the heat reflector is fully opened. Referring to
FIG. 8
a,
the heat reflector
850
includes two panels
852
and
854
, each forming slightly more than one half of a circle. Panels
852
and
854
are joined at a pivot point
856
. Each panel
852
and
854
is preferably slightly convex. Each panel
852
and
854
may also include stamped indentations
858
at its inner edge. When the panels
852
and
854
are open, the stamped indentations
858
nest to hold the panels
852
and
854
in an open position, and when the panels
852
and
854
are closed, the stamped indentations
858
hold the panels
852
and
854
closed. Other methods may be used to hold the panels open; for example latches or ridges. Other numbers of panels may be used.
FIG. 8
b
illustrates the heat reflector of
FIG. 8
a,
where the heat reflector is partially closed. Referring to
FIG. 8
b,
the panel
852
can be seen sliding underneath the panel
854
to form a more compact heat reflector.
FIG. 8
c
illustrates the heat reflector of
FIG. 8
a,
where the heat reflector is mounted to the heater. When opened, the heat reflector
850
may be mounted to a heater by fitting a mounting hole in the heat reflector
850
over an extension on the top of the heater; the extension may attach to the heat reflector
850
by friction fit, by being screwed on, or by other methods.
In a further embodiment, the heat reflector includes a set of panels which fit together to form the entire heat reflector. Preferably, each panel represents a portion of a circular disk or polygon; for example, each panel may represent a strip of the heat shield. Each panel may be convex, so that the heat reflector may also be convex, or may be flat. The panels may connect to each other by, for example, snapping together or by screws. The disk or polygon may be joined to the top of a heater to form a heat reflector.
FIG. 9
a
illustrates a heat reflector of a heater according to another embodiment of the present invention, where the heat reflector is assembled. Referring to
FIG. 9
a,
the heat reflector
900
includes two edge panels
901
and one middle panel
902
. Each panel
901
and
902
forms, for example, part of a circle, and is preferably shaped to be slightly convex. Each panel
901
and
902
includes snap holes
904
at the edge where it joins an adjacent panel
901
or
902
.
FIG. 9
b
illustrates the heat reflector of
FIG. 9
a,
partially assembled.
FIG. 9
c
illustrates the use of a snap connector of the heat reflector of
FIG. 9
a.
Referring to
FIGS. 9
b
and
9
c,
a set of snap connectors
906
enter the snap holes of the panels
901
and
902
to join adjacent panels
901
and
902
. Other types of connectors or connecting methods may be used; for example, screws or bolts. When assembled, the heat reflector
900
may be mounted to a heater at a mounting hole
908
located in the center panel
902
. The heater may include an extension on the top of the heater; the extension may attach to the heat reflector
900
by friction fit, by being screwed on, or by other methods.
FIG. 9
d
illustrates the heat reflector of
FIG. 9
a,
fully assembled and mounted to a heater.
In a further embodiment, the heat reflector includes a set of fins hinged to a set of connectors. The connectors are arranged, for example, in a circle or polygon, and the fins extend out radially. When the heat reflector is in its un-set-up, compressed form, the connectors open to cause the fins to compress and line up in a generally parallel orientation. To open the reflector to its full size, the connectors close and form a ring, forcing the fins to spread and form the circle or polygon of the heat shield. The fins may pivot with respect to the connectors. Each connector may include a rib fixed to the connector for aiding in spreading and compressing fins, and to add structural support. The fins may have catches or raised portions to limit the extent to which they may spread and to prevent gaps or holes from forming in the fully opened heat reflector. The fins may be curved or bent so that the heat reflector has a concave shape.
FIG. 10
a
illustrates a portion of a heat reflector of a heater according to another embodiment of the present invention. Referring to
FIG. 10
a,
the heat reflector
950
includes a set of base connectors
952
, each connector including a fixed rib
954
extending from the connector. When the heat reflector
950
is fully set up each rib
954
extends in a preferably radial direction. The connectors
952
may be straight, or may be curved so that the plurality of connectors
952
may form a circle; the connectors
952
may be other shapes. Preferably, each connector
952
is pivotably connected to an adjacent connector
952
by a set of pivot points
953
; the pivot points may be, for example, rivets. Two end connectors of the connectors
952
may disconnect from each other at a detachable link such as hingeable snap point
956
. Thus the connectors
952
may be joined together to form a circle or polygon, and may be opened to form a line of linked connectors
952
as shown in
FIG. 10
b.
A set of fins
960
is pivotably attached to each connector
952
. As shown in
FIG. 10
b,
two fins
960
on each connector are connected to each side of a rib
954
. When the connectors
952
are joined to open and form the heat shield
950
, the ribs
954
spread and thus cause the fins
960
to spread out.
FIG. 10
e
depicts a portion of the fins of the heat reflector of
FIG. 10
a.
Preferably, each fin
960
includes two raised portions or catches
962
which catch on the catches
962
or adjacent fins
960
to control the extent to which the fins
960
may spread. Each fin
960
preferably also preferably increases in width towards the end furthest from its mounting point to a connector
952
.
FIG. 10
b
illustrates the heat reflector of
FIG. 10
a
folded for storage.
FIG. 10
c
illustrates the center hub of the heat reflector of
FIG. 10
a.
Preferably, the heat reflector
950
includes a center hub
970
which attaches to the connectors
952
when the connectors
952
close to form a polygon or circle. The center hub
970
may connect to the connectors
952
via screws, bolts, or other methods. The center hub
970
includes a mounting hole
972
, by which the heat reflector may be attached to a heater.
FIG. 10
d
illustrates the heat reflector of
FIG. 10
a,
mounted to a heater. When assembled, the heat reflector
950
may be mounted to a heater by fitting the hole
972
over an extension on the top of the heater; the extension may attach to the heat reflector
950
by friction fit, by being screwed on, or by other methods. The connectors
952
may be, for example, stainless steel, and the fins may be, for example, pleated metal foil or heat resistant fabric.
While the heater of the present invention is described with respect to specific embodiments, it should be noted that the present invention may be implemented in different manners and used with different applications. The heater according to an embodiment of the present invention may be of a different configuration and may contain different components. For example, no regulator may be included or an alternate ignition system may be utilized. The heater may include a light and a heating apparatus but not include a collapsible or compact heat reflector. Furthermore, the heater may lack a light but include a collapsible or compact heat reflector. While the heater is described as being fueled by flammable gas, the heating apparatus and/or the light may be powered in other ways, such as by liquid fuel or electricity.
Claims
- 1. An apparatus for providing heat and light comprising:a first burner; a heat reflector disposed above the first burner; a second burner; a mantle attached to the second burner and producing light when heated; and a fuel delivery system providing fuel and air to the first burner and to the second burner; wherein the heat reflector may be removed from the apparatus and compacted.
- 2. The apparatus of claim 1 wherein the mantle includes a catalyst.
- 3. The apparatus of claim 1 wherein the fuel delivery system includes a regulator.
- 4. The apparatus of claim 3 wherein the fuel delivery system includes a fuel cylinder.
- 5. The apparatus of claim 4 comprising a clear panel disposed around the second burner.
- 6. The apparatus of claim 1 wherein the fuel delivery system comprises:a first adjustable valve providing a controlled fuel flow to the first burner; and a second adjustable valve providing a controlled fuel flow to the second burner.
- 7. The apparatus of claim 1 comprising a mesh disposed adjacent to the first burner, wherein heating of the mesh by the first burner provides radiant heat.
- 8. The apparatus of claim 1 wherein the heat reflector is removable and comprises:a plurality of panels, each panel including: a flat portion; and three edge portions, wherein downwardly extending projections extend downward from two of the three edge portions wherein the plurality of panels may be joined at their respective edge portions to form a heat reflector, and wherein the heat reflector may be set-up for use and disassembled for compact storage.
- 9. The apparatus of claim 8 wherein, when the plurality of panels is joined to form a heat reflector, each downwardly extending projection is joined to the downwardly extending projection of an adjacent panel.
- 10. The apparatus of claim 9 wherein adjacent downwardly extending projections are joined by friction fit tabs.
- 11. The apparatus of claim 1 wherein the heat reflector is removable and comprises:a flat disk; and a plurality of panels, each of the plurality of panels hingedly attached to the flat disk, wherein the heat reflector may be expanded for use.
- 12. The apparatus of claim 1 wherein the heat reflector is removable and comprises:a plurality of panels, each of the plurality of panels including a flat portion and three edge portions; and a frame surrounding and holding each of the plurality of panels, wherein the heat reflector may be set-up for use and disassembled for compact storage.
- 13. The apparatus of claim 1 wherein the heat reflector is removable and comprises:a first panel having a shape of a portion of a disk; and a second panel having a shape of the portion of a disk; wherein the first panel and the second panel are slidably connected at a pivot point, and wherein the heat reflector may expand for use.
- 14. The apparatus of claim 1 wherein the heat reflector is removable and comprises:a plurality of panels, each of the plurality of panels comprising a portion of a concave disk and connecting to a set of adjacent panels via a snap connection, wherein the heat reflector may be set-up for use and disassembled for compact storage.
- 15. The apparatus of claim 14 wherein the heat reflector comprises a set of snap connectors.
- 16. The apparatus of claim 1 wherein the heat reflector is removable and collapsible and comprises:a plurality of base connectors, each base connector pivotably connected to two adjacent base connectors, two end base connectors of the plurality of base connectors pivotably connected to each other at a detachable link; and a plurality of fins pivotably extending from the plurality of base connectors, wherein when the end base connectors connect the fins are spread to form a disk.
- 17. The apparatus of claim 16 comprising:a rib fixed to each base connector, each rib functioning to spread the plurality of fins when the end base connectors connect.
- 18. An apparatus for providing heat and light comprising:a base member; a support member; a burner disposed in an upper portion of the support member; a heat reflector disposed above the burner; a light disposed in an upper portion of the support member; and a fuel delivery system providing fuel and air to the first burner; wherein the heat reflector may be removed from the apparatus and be compacted.
- 19. The apparatus of claim 18 wherein the light comprises an electric light.
- 20. The apparatus of claim 18 wherein the light comprises a gas burner.
- 21. The apparatus of claim 18 wherein the fuel delivery system includes a regulator.
- 22. The apparatus of claim 18 comprising a mesh adjacent to the burner, wherein heating of the mesh by the burner provides radiant heat.
- 23. The apparatus of claim 18 wherein the heat reflector is removable and may be compacted.
- 24. The apparatus of claim 18 wherein the heat reflector is removable and comprises a plurality of panels.
- 25. The apparatus of claim 24 wherein the plurality of panels connect to one another using removable connectors.
- 26. An apparatus for providing heat comprising:a base member; a support member; a burner disposed in an upper portion of the support member; a heat reflector disposed above the burner, wherein the heat reflector may be removed from the apparatus and made compact; and a fuel delivery system providing fuel and air to the burner.
- 27. The apparatus of claim 26 wherein the heat reflector comprises a plurality of panels, each panel including:a flat portion; and three edge portions, wherein projections extend downward from two of the three edge portions, wherein the plurality of panels may be joined at their respective edge portions to form a heat reflector, and wherein the heat reflector may be set-up for use and disassembled for compact storage.
- 28. The apparatus of claim 27 wherein, when the plurality of panels is joined to form a heat reflector, each projection is joined to the projection of an adjacent panel.
- 29. The apparatus of claim 28 wherein adjacent projections are joined by friction fit tabs.
- 30. The apparatus of claim 26 wherein the heat reflector comprises:a flat disk; and a plurality of panels, each of the plurality of panels hingedly attached to the flat disk, wherein the heat reflector may be expanded for use.
- 31. The apparatus of claim 26 wherein the heat reflector comprises:a plurality of panels, each of the plurality of panels including a flat portion and three edge portions; and a frame surrounding and holding each of the plurality of panels, wherein the heat reflector may be set-up for use and disassembled for compact storage.
- 32. The apparatus of claim 26 wherein the heat reflector comprises:a first panel having a shape of a portion of a disk; and a second panel having a shape of the portion of a disk; wherein the first panel and the second panel are slidably connected at a pivot point, and wherein the heat reflector may expand for use.
- 33. The apparatus of claim 26 wherein the heat reflector comprises:a plurality of panels, each of the plurality of panels comprising a portion of a concave disk and connecting to a set of adjacent panels via a snap connection, wherein the heat reflector may be set-up for use and disassembled for compact storage.
- 34. The apparatus of claim 33 wherein the heat reflector comprises a set of snap connectors.
- 35. The apparatus of claim 26 wherein the heat reflector comprises:a plurality of base connectors, each base connector pivotably connected to two adjacent base connectors, two end base connectors of the plurality of base connectors pivotably connected to each other at a detachable link; and a plurality of fins pivotably extending from the plurality of base connectors, wherein when the end base connectors connect the fins are spread to form a disk.
- 36. The apparatus of claim 35 comprising:a rib fixed to each base connector, each rib functioning to spread the plurality of fins when the end base connectors connect.
US Referenced Citations (5)
Foreign Referenced Citations (4)
Number |
Date |
Country |
2023734 |
Nov 1970 |
DE |
976979 |
Feb 2000 |
EP |
09303784 |
Nov 1997 |
JP |
W09858211 |
Dec 1998 |
WO |