The present specification relates to a heater arrangement, for example for use in heating an aerosolisable material as part of an aerosol provision system.
Many heating systems are known, including systems for heating an aerosolisable material as part of an aerosol provision system. There remains a need for further developments in this field.
In a first aspect, this specification describes an apparatus comprising: a resonant circuit comprising a capacitor in series with an inductor circuit, wherein the inductor circuit comprises at least one inductor, where the at least one inductor includes a lossy inductive element configured to act as a heater, wherein the resonant circuit has a resonant frequency; a pulse generating circuit for applying one or more pulses (e.g. step pulses) to said resonant circuit; and a control module for controlling said pulse generating circuit. The lossy inductor may be configured to aerosolise a substance in a heating mode of operation. In some example embodiments, the inductor circuit comprises a first inductive element in series with said lossy inductive element.
The inductor circuit may comprises a first inductive element in parallel with said lossy inductive element. Alternatively, the inductor circuit may comprise a first inductive element in parallel with a series combination of said lossy inductive element and a third inductive element.
The lossy inductive element may have a higher AC resistance than the first inductive element at the resonant frequency of the resonant circuit.
The lossy inductive element may, for example, be formed from aluminium. Other materials, such as steel, are also possible.
The control module may be configured to control said pulse generating circuit depending on said resonant frequency.
The control module may be configured to determine said resonant frequency. In some example embodiments, the control module is configured to infer a temperature of the lossy inductive element based on the determined resonant frequency. Furthermore, the control module may be configured to control said pulse generating circuit based on the inferred temperature.
In some example embodiments, the control module is configured to control said pulse generating circuit to apply said pulses to said resonant circuit at said resonant frequency.
In some example embodiments, the pulse generating circuit includes an H-bridge driving circuit.
In a second aspect, this specification describes an aerosol provision system for generating aerosol from an aerosolisable material. The aerosol provision system of the second aspect may include any feature of the first aspect described above.
In a third aspect, this specification describes a method comprising: applying one or more pulses to a resonant circuit comprising a capacitor in series with an inductor circuit, wherein the inductor circuit comprises at least one inductor, where the at least one inductor includes a lossy inductive element configured to act as a heater, wherein the resonant circuit has a resonant frequency. The lossy inductor may be used to aerosolise a substance in a heating mode of operation.
The inductor circuit may comprises a first inductive element in series with said lossy inductive element. The inductor circuit may comprises a first inductive element in parallel with said lossy inductive element. Alternatively, the inductor circuit may comprise a first inductive element in parallel with a series combination of said lossy inductive element and a third inductive element.
The lossy inductive element may have a higher AC resistance than the first inductive element at the resonant frequency of the resonant circuit.
Some example embodiments further comprise determining said resonant frequency. Furthermore, some example embodiment comprise inferring a temperature of the lossy inductive element based on the determined resonant frequency. The application of said pulses may be based on the inferred temperature.
Some example embodiments further comprise applying said one or more pulses at said resonant frequency.
In a fourth aspect, this specification describes a computer program comprising instructions for causing an apparatus to perform at least the following: apply one or more pulses to a resonant circuit comprising a capacitor in series with an inductor circuit, wherein the inductor circuit comprises at least one inductor, where the at least one inductor includes a lossy inductive element configured to act as a heater, wherein the resonant circuit has a resonant frequency. The computer program may be further configured to perform any aspect of the method described above with reference to the third aspect. The apparatus may comprise: at least one processor; and at least one memory including said computer program.
In a fifth aspect, this specification describes a computer-readable medium (such as a non-transitory computer-readable medium) comprising program instructions stored thereon for performing (at least) any method as described with reference to the third aspect.
Example embodiments will now be described, by way of example only, with reference to the following schematic drawings, in which:
As used herein, the term “aerosol delivery device” is intended to encompass systems that deliver a substance to a user, and includes:
non-combustible aerosol provision systems that release compounds from an aerosolisable material without combusting the aerosolisable material, such as electronic cigarettes, tobacco heating products, and hybrid systems to generate aerosol using a combination of aerosolisable materials; and articles comprising aerosolisable material and configured to be used in one of these non-combustible aerosol provision systems.
According to the present disclosure, a “combustible” aerosol provision system is one where a constituent aerosolisable material of the aerosol provision system (or component thereof) is combusted or burned in order to facilitate delivery to a user.
According to the present disclosure, a “non-combustible” aerosol provision system is one where a constituent aerosolisable material of the aerosol provision system (or component thereof) is not combusted or burned in order to facilitate delivery to a user. In embodiments described herein, the delivery system is a non-combustible aerosol provision system, such as a powered non-combustible aerosol provision system.
In one embodiment, the non-combustible aerosol provision system is an electronic cigarette, also known as a vaping device or electronic nicotine delivery system (END), although it is noted that the presence of nicotine in the aerosolisable material is not a requirement.
In one embodiment, the non-combustible aerosol provision system is a tobacco heating system, also known as a heat-not-burn system.
In one embodiment, the non-combustible aerosol provision system is a hybrid system to generate aerosol using a combination of aerosolisable materials, one or a plurality of which may be heated. Each of the aerosolisable materials may be, for example, in the form of a solid, liquid or gel and may or may not contain nicotine. In one embodiment, the hybrid system comprises a liquid or gel aerosolisable material and a solid aerosolisable material. The solid aerosolisable material may comprise, for example, tobacco or a non-tobacco product.
Typically, the non-combustible aerosol provision system may comprise a non-combustible aerosol provision device and an article for use with the non-combustible aerosol provision system. However, it is envisaged that articles which themselves comprise a means for powering an aerosol generating component may themselves form the non-combustible aerosol provision system.
In one embodiment, the non-combustible aerosol provision device may comprise a power source and a controller. The power source may be an electric power source or an exothermic power source. In one embodiment, the exothermic power source comprises a carbon substrate which may be energised so as to distribute power in the form of heat to an aerosolisable material or heat transfer material in proximity to the exothermic power source. In one embodiment, the power source, such as an exothermic power source, is provided in the article so as to form the non-combustible aerosol provision.
In one embodiment, the article for use with the non-combustible aerosol provision device may comprise an aerosolisable material, an aerosol generating component, an aerosol generating area, a mouthpiece, and/or an area for receiving aerosolisable material.
In one embodiment, the aerosol generating component is a heater capable of interacting with the aerosolisable material so as to release one or more volatiles from the aerosolisable material to form an aerosol.
In one embodiment, the aerosolisable material may comprise an active material, an aerosol forming material and optionally one or more functional materials. The active material may comprise nicotine (optionally contained in tobacco or a tobacco derivative) or one or more other non-olfactory physiologically active materials. A non-olfactory physiologically active material is a material which is included in the aerosolisable material in order to achieve a physiological response other than olfactory perception. The active substance as used herein may be a physiologically active material, which is a material intended to achieve or enhance a physiological response. The active substance may for example be selected from nutraceuticals, nootropics, psychoactives. The active substance may be naturally occurring or synthetically obtained. The active substance may comprise for example nicotine, caffeine, taurine, theine, vitamins such as B6 or B12 or C, melatonin, cannabinoids, or constituents, derivatives, or combinations thereof. The active substance may comprise one or more constituents, derivatives or extracts of tobacco, cannabis or another botanical. In some embodiments, the active substance comprises nicotine. In some embodiments, the active substance comprises caffeine, melatonin or vitamin B12. In one embodiment, the active substance is a legally permissible recreational drug.
The aerosol forming material may comprise one or more of glycerine, glycerol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,3-butylene glycol, erythritol, meso-Erythritol, ethyl vanillate, ethyl laurate, a diethyl suberate, triethyl citrate, triacetin, a diacetin mixture, benzyl benzoate, benzyl phenyl acetate, tributyrin, lauryl acetate, lauric acid, myristic acid, and propylene carbonate.
The one or more functional materials may comprise one or more of flavours, carriers, pH regulators, stabilizers, and/or antioxidants.
In one embodiment, the article for use with the non-combustible aerosol provision device may comprise aerosolisable material or an area for receiving aerosolisable material. In one embodiment, the article for use with the non-combustible aerosol provision device may comprise a mouthpiece. The area for receiving aerosolisable material may be a storage area for storing aerosolisable material. For example, the storage area may be a reservoir. In one embodiment, the area for receiving aerosolisable material may be separate from, or combined with, an aerosol generating area.
Aerosolisable material, which also may be referred to herein as aerosol generating material, is material that is capable of generating aerosol, for example when heated, irradiated or energized in any other way. Aerosolisable material may, for example, be in the form of a solid, liquid or gel which may or may not contain nicotine and/or flavourants.
The aerosol-generating material may be an “amorphous solid”. In some embodiments, the amorphous solid is a “monolithic solid”. The aerosol-generating material may be non-fibrous or fibrous. In some embodiments, the aerosol-generating material may be a dried gel. The aerosol-generating material may be a solid material that may retain some fluid, such as liquid, within it. In some embodiments the retained fluid may be water (such as water absorbed from the surroundings of the aerosol-generating material) or the retained fluid may be solvent (such as when the aerosol-generating material is formed from a slurry). In some embodiments, the solvent may be water.
The aerosolisable material may be present on a substrate. The substrate may, for example, be or comprise paper, card, paperboard, cardboard, reconstituted aerosolisable material, a plastics material, a ceramic material, a composite material, glass, a metal, or a metal alloy.
A consumable is an article comprising or consisting of aerosol-generating material, part or all of which is intended to be consumed during use by a user. A consumable may comprise one or more other components, such as an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generation area, a housing, a wrapper, a mouthpiece, a filter and/or an aerosol-modifying agent. A consumable may also comprise an aerosol generator, such as a heater, that emits heat to cause the aerosol-generating material to generate aerosol in use. The heater may, for example, comprise combustible material or a material heatable by electrical conduction.
The system 10 comprises a resonant circuit 12, a pulse generator 14 and a control module 16. The system 10 may further comprise an aerosolisable material 18.
The resonant circuit 12 has a resonant frequency. As discussed in detail below, the resonant circuit 12 comprises a capacitor in series with an inductor circuit, wherein the inductor circuit comprises at least one inductor, where the at least one inductor includes a lossy inductive element configured to act as a heater, wherein the resonant circuit has a resonant frequency.
The pulse generating circuit 14 applies one or more pulses to said resonant circuit and the control module 16 controls the pulse generating circuit (and hence the application of pulses to the resonant circuit).
As discussed in detail below, the lossy inductive element of the resonant circuit 14 may be used to heat the aerosolisable material 18. Heating the aerosolisable material may thereby generate an aerosol.
The resonant circuit 20 comprises a first inductive element 22, a first capacitor 24 and a second inductive element 26 that are connected in series. The resonant frequency of an LC circuit having multiple inductors may be expressed as:
In the example resonant circuit 20, if the first inductive element 22 has an inductance L1, the first capacitor 24 has a capacitance C1 and the second inductive element 26 has an inductance L2, then the resonant frequency of the resonant circuit 20 is given by:
In an example use of the system 10, the second inductive element 26 is arranged to have a higher AC resistance that the first inductive element 22, such that the second inductive element 26 is the lossy inductive element described above. By pulsing the resonant circuit at its resonant frequency, the second (higher resistance) inductive element 26 acts as a heater. The second inductive element 26 has a higher AC resistance than the first inductive element 22, since, during heating, the AC resistance will dominate. In one example embodiment, the second inductive heating element is formed from aluminium, but this is not essential to all example embodiments. For example, the second inductive element could be stainless steel or any other metal able to handle the current and the temperatures involved.
The algorithm 30 starts at operation 32, where a resonant frequency of the resonant circuit 12 (e.g. the resonant circuit 20 or one of the resonant circuits described below) is determined. For example, the control module 16 may determine said resonant frequency.
At operation 34, pulses are applied to the resonant circuit at the determined resonant frequency. As discussed above, by pulsing the resonant circuit at its resonant frequency, the lossy inductive element can be used as a heater. In one example embodiment, the control module 16 is configured to control the pulse generator 14 to apply pulses to the resonant circuit 12 at the determined resonant frequency.
At operation 36, after the application of a number of pulses (e.g. a predetermined number of pulses), a determination is made regarding whether a heating process is complete. The determination in operation 36 may take many forms, such as determining whether a heating duration is complete, whether a predefined temperature has been reached or whether a defined amount of energy has been output in the form of heat.
If heating is complete, then the algorithm 30 terminates at operation 38; otherwise the algorithm returns to operation 34 such that further pulses are applied.
The system 40 comprises the resonant circuit 12 and the control circuit 16 described above and additionally comprises a power source (in the form of a direct current (DC) voltage supply 42) and a switching arrangement 44 that can be used to implement the pulse generator 14 described above.
The switching arrangement 44 may enable an alternating current to be generated from the DC voltage supply 42 (under the control of the control circuit 16). The alternating current may flow through the resonant circuit 12 and may cause heating of the relevant inductor. The switching arrangement may comprise a plurality of transistors. Example DC-AC converters include H-bridge or inverter circuits, examples of which are discussed below.
The first to fourth switches 51 to 54 form an H-bridge bridge circuit that may be used to apply pulses to the resonant circuit 56. Thus, the first to fourth switches 51 to 54 are an example implementation of the switching arrangement 44 and can be used to implement the pulse generator 14.
The first switch 52a can selectively provide a connection between a first power source 57 (labelled VDD in
The aerosol provision device 60 comprises a battery 61, a control circuit 62, a heater 63 and a consumable 64 (e.g. a tobacco consumable, for example in the form of a tobacco stick). The device also includes a connector 65 (such as a USB connector). The connector 65 may enable connection to be made to a power source for charging the battery 61, for example under the control of the control circuit 62.
In the use of the device 60, the heater 63 is inserted into the consumable 64, such that the consumable may be heated to generate an aerosol (and tobacco flavour, in the case of a tobacco consumable) for the user. When a user inhales at the end of the consumable, as indicated by arrow 67, the air is drawn into the device 60, through an air inlet as indicated by arrow 66, then passes through the consumable, delivering the aerosol (and tobacco flavour, in the case of a tobacco consumable) to the user.
The heater 63 may comprise the lossy inductive element described above (e.g. the second inductive element 26 of the resonant circuit 20). Thus, the heating of the consumable 64 (and hence the generation of aerosol) may be controlled by the operation 30 described above. The control circuit 16 and the pulse generator 14 described above may form part of the control circuit 62.
The aerosol provision device 60 is described by way of example only. Many alternative aerosol provision devices may be used in example implementations of the principles described here. For example, the device 60 may be replaced within a vaping device in which an aerosol generating material (e.g. a liquid) is heated to generate the aerosol.
The aerosol provision device 70 may comprise a replaceable article 71 that may be inserted in the aerosol provision device 70 to enable heating thereof. The aerosol provision device 70 may further comprise an activation switch 72 that may be used for switching on or switching off the aerosol provision device 70.
The aerosol generating device 70 further comprises a plurality of lossy inductive elements 73a, 73b, and 73c acting as heaters, and one or more air tube extenders 74 and 75. The one or more air tube extenders 74 and 75 may be optional.
The plurality of lossy inductive elements 73a, 73b, and 73c may each form part of a resonant circuit, such as the resonant circuits 12 or 20 described above, or one of the resonant circuits 80 to 110 described below. The use of three inductive elements 73a, 73b and 73c is not essential to all example embodiments. Thus, the aerosol generating device 70 may comprise one or more inductive elements that can be used individually, or collectively, as heaters.
In an example embodiment, when the article 71 is inserted in aerosol generating device, the aerosol generating device 70 may be turned on due to the insertion of the article 71.
This may be due to detecting the presence of the article 71 in the aerosol generating device using an appropriate sensor (e.g., a light sensor). When the aerosol generating device 70 is turned on, the inductive elements 73 may cause the article 71 to be heated. Thus, difference zones of the article 71 may be heated differently by the inductive elements 73.
The resonant circuit 12 of the system 10 may take many different forms, including the form described above with reference to
As discussed above, the resonant frequency of an LC circuit may be given by:
In the example resonant circuit 80, if the first inductive element 82 has an inductance L1, the first capacitor 84 has a capacitance C1 and the second inductive element 86 has an inductance L2, then the resonant frequency of the resonant circuit 80 is given by:
Many further configurations of resonant circuit may be used in alternative embodiments that may have combinations of inductors and capacitors that are more or less complicated than those described above.
The algorithm 130 starts at operation 132, where a resonant frequency of a resonant circuit (e.g. one of the resonant circuits 20, 80, 90, 100 or 110 described above or one of the resonant circuits described below) is determined. For example, the control module 16 described above may determine said resonant frequency.
Next, at operation 134 of the algorithm 130, an operation temperature (e.g. of the lossy inductive element) is inferred from the resonant frequency. This is possible if the resonant frequency is temperature dependent.
The inferred temperature may, for example, be used in the operation 36 of the algorithm 30 described above to determine whether a heating operation is complete.
The various embodiments described herein are presented only to assist in understanding and teaching the claimed features. These embodiments are provided as a representative sample of embodiments only, and are not exhaustive and/or exclusive. It is to be understood that advantages, embodiments, examples, functions, features, structures, and/or other aspects described herein are not to be considered limitations on the scope of the invention as defined by the claims or limitations on equivalents to the claims, and that other embodiments may be utilised and modifications may be made without departing from the scope of the claimed invention. Various embodiments of the invention may suitably comprise, consist of, or consist essentially of, appropriate combinations of the disclosed elements, components, features, parts, steps, means, etc., other than those specifically described herein. In addition, this disclosure may include other inventions not presently claimed, but which may be claimed in future.
Number | Date | Country | Kind |
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2112364.1 | Aug 2021 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2022/052214 | 8/30/2022 | WO |