Patent Application
20240036501
The present disclosure relates to a heating apparatus, and, more particularly, to a heating apparatus for use in an image forming apparatus such as an electrophotographic copy machine or a laser beam printer.
A heating apparatus used in an electrophotographic image forming apparatus discussed in U.S. Pat. No. 5,525,775 uses a film heating method. The heating apparatus using the film heating method includes a heater, a fixing film, and a pressure roller. The heater includes a resistance heating element on a ceramic substrate. The fixing film is heated and rotated while being in contact with the heater. The pressure roller forms a nip portion with the heater via the fixing film.
Further, Japanese Patent Application Laid-Open No. H11-260533 discusses a structure for equalizing heat across a longitudinal direction of a heater by arranging a heat conductive member on a surface of the heater opposite to a surface of the heater on which a heating element is arranged.
The present disclosure is directed to suppressing thermal deformation of a heat conductive member.
According to an aspect of the present disclosure, a heating apparatus includes a heater including an elongated substrate and a heating element arranged on a first surface of the elongated substrate, a first rotary member configured to be heated by the heater, a second rotary member configured to form a nip portion with the heater via the first rotary member, a holding member configured to hold the heater, and a heat equalization member arranged in contact with a second surface of the elongated substrate that is opposite to the first surface and configured to equalize heat across the elongated substrate, wherein, in a case where a direction of a long side of the first surface of the heater is defined as a longitudinal direction, a direction of the first surface that is perpendicular to the longitudinal direction is defined as a transverse direction, and a direction that is perpendicular to the longitudinal direction and the transverse direction is defined as a thickness direction, the heat equalization member is arranged between the heater and the holding member in the thickness direction, wherein the heat equalization member includes, in the longitudinal direction, first and second abutment regions that abut against the heater, and a first non-abutment region that does not abut against the heater, wherein the first abutment region, the first non-abutment region, and the second abutment region are arranged in this order as viewed from one end side of the heater toward another end side of the heater in the longitudinal direction, and wherein the first non-abutment region is formed by being bent from the first abutment region and the second abutment region toward the holding member in the thickness direction.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Exemplary embodiments of the present disclosure will be described below with reference to the drawings. The exemplary embodiments described below are not intended to limit the scope of the subject matter of the terms in the claims in the present disclosure and not all combinations of features described in the exemplary embodiments are essential to the present disclosure.
Each sheet P fed by a sheet feed roller 4 is conveyed to a transfer nip portion N by a conveyance roller 6. A transfer bias having positive polarity opposite to the polarity of the toner is applied from a power source (not illustrated) to the transfer roller 10, and the toner image T on the photosensitive drum 1 is transferred onto the sheet P at the transfer nip portion N. After the transfer, the toner that remains on the photosensitive drum 1 is removed by the photosensitive drum cleaner 16 including an elastic blade. The sheet P bearing the toner image T is conveyed to a heating apparatus 100, and the toner image T is heated and fixed to the sheet P by the heating apparatus 100.
As illustrated in
As illustrated in
The fixing film 112 is sometimes biased to the right or left in the longitudinal direction. Thus, as illustrated in
The width of the fixing nip portion No and the pressure distribution of the fixing nip portion No in the longitudinal direction will be described next. In the present exemplary embodiment, the fixing nip portion No is thicker at end portions thereof than at a center thereof. In a case where the sheet P having a relatively large width, such as a letter-size sheet, is passed, heat can be easily dissipated from the end portions of the heater 113, and thus the fixability may decrease at the end portions of the sheet P having a large width. To address the issue, in the present exemplary embodiment, the pressure of the fixing nip portion No is stronger at the end portions than at the center portion, and the width of the fixing nip portion No is larger at the end portions than at the center.
In the present exemplary embodiment, the fixing nip portion No is adjusted by adjusting the thickness of the heater holder 130. As illustrated in
The sheet P is heated for 10 seconds while power input to the heater 113 is controlled so that a temperature detection element 115 detects 150° C. as a temperature of the heater 113. Because the solid black image is heated only at the fixing nip portion No, a gloss on the solid black image increases, and a mark of the fixing nip portion No is transferred to the solid image.
The width of the fixing nip portion No was measured based on the solid image with the mark of the fixing nip portion No transferred thereto.
The width of the fixing nip portion No was measured at 10-mm intervals in the longitudinal direction. The pressure distribution in the longitudinal direction was also measured using a surface pressure distribution measurement system (I-SCAN with a longitudinal resolution of 0.5 mm made by Nitta Corporation).
As indicated by measurement results in
The fixing film 112 is cylindrical with an outer diameter of 20 mm and has a multi-layer structure in the thickness direction. The layer structure of the fixing film 112 includes a base layer 126 for maintaining film strength and a release layer 127 for reducing adhesion of dirt to the surface. Because the base layer 126 receives heat from the heater 113, the base layer 126 is to be made of a heat-resistant material. Furthermore, because the base layer 126 is slid against the heater 113, the base layer 126 is to have strength. Thus, a metal, such as stainless-used steel (SUS) or nickel, or a heat-resistant resin, such as polyimide, is desirably used. Because metals are stronger than resins, use of a metal makes it possible to reduce the thickness. Furthermore, because metals have high heat conductivity, use of a metal facilitates transmission of heat from the heater 113 to the surface of the fixing film 112. Because resins are smaller in specific gravity than metals, resins have small heat capacities and have an advantage that resins are easily warmed. Furthermore, because resins can be molded into thin films by coating and molding, resins can be molded at low cost.
In the present exemplary embodiment, a polyimide resin is used as the material of the base layer 126 of the fixing film 112, and a carbon-based filler is added thereto to improve heat conductivity and strength. The thinner the base layer 126 is, the more easily the heat of the heater 113 is transmitted to the surface of the pressure roller 110. However, the strength of the base layer 126 decreases. Thus, the thickness of the base layer 126 is desirably about 15 μm to about 100 μm, and the base layer 126 according to the present exemplary embodiment has a thickness of 50 μm.
A fluorine resin, such as a perfluoroalkoxy (PFA) resin, a polytetrafluoroethylene (PTFE) resin, or a tetrafluoroethylene-hexafluoropropylene copolymer (FEP) resin, is desirably used as the material of the release layer 127 of the fixing film 112. In the present exemplary embodiment, PFA having greater releasability and greater heat-resistance among fluorine resins is used. The release layer 127 can be formed by coating a tube or coating the surface with a coating material. In the present exemplary embodiment, the release layer 127 is formed by coating suitable for thin layer molding. The thinner the release layer 127 is, the more easily the heat of the heater 113 is transmitted to the surface of the fixing film 112. However, if the release layer 127 is excessively thin, durability of the release layer 127 decreases. Thus, the thickness of the release layer 127 is desirably about 5 μm to about 30 μm, and the release layer 127 according to the present exemplary embodiment has a thickness of 10 μm.
The pressure roller 110 has an outer diameter of 20 mm, and the elastic layer 116 (foamed rubber) having a thickness of 4 mm is formed by foaming silicone rubber around the core metal 117 made of iron and having a diameter of 12 mm. The higher the heat capacity and heat conductivity of the pressure roller 110 are, the more easily the heat at the surface of the pressure roller 110 is absorbed inside the pressure roller 110, which makes it difficult for a surface temperature of the pressure roller 110 to rise. In other words, use of a material with the lowest possible heat capacity, low heat conductivity, and great heat insulation effect can shorten the rise time of the surface temperature of the pressure roller 110.
The heat conductivity of foamed rubber formed by foaming silicone rubber is 0.11 W/m·K to 0.16 W/m·K, which is lower than the heat conductivity of solid rubber, which is about 0.25 W/m·K to about 0.29 W/m·K. While the specific gravity, which relates to the heat capacity, of solid rubber is about 1.05 to about 1.30, the specific gravity of foamed rubber is about 0.45 to about 0.85, and foamed rubber is also low in heat capacity. Thus, foamed rubber can shorten the rise time of the surface temperature of the pressure roller 110.
The smaller the outer diameter of the pressure roller 110 is, the lower the heat capacity is. However, if the outer diameter is excessively small, the width of the fixing nip portion No is narrow. Thus, the pressure roller 110 is to have an adequate diameter. In the present exemplary embodiment, the outer diameter is 20 mm. Similarly, if the elastic layer 116 is excessively thin, the heat escapes to the core metal 117 made of metal. Thus, the elastic layer 116 is to have an adequate thickness. In the present exemplary embodiment, the thickness of the elastic layer 116 is 4 mm.
When the pressure roller 110 is heated, the temperatures at end portions of the elastic layer 116 are likely to decrease due to heat dissipation from end surfaces of the core metal 117 and the elastic layer 116. Thus, if a width Wg of the elastic layer 116 in the longitudinal direction is excessively small with respect to a maximum conveyable sheet-passing width, the fixability at the end portions is likely to decrease, whereas if the width Wg of the elastic layer 116 in the longitudinal direction is excessively large, the image forming apparatus 50 increases in width. In the present exemplary embodiment, the width Wg of the elastic layer 116 in the longitudinal direction is 226 mm, which is longer by 5 mm rightward and by 5 mm leftward than the letter size of 216 mm, which is the maximum conveyable width.
On the elastic layer 116, a release layer 118 made of perfluoroalkoxy (PFA) resin is formed as a toner release layer. Like the release layer 127 of the fixing film 112, the release layer 118 can be formed by coating a tube or coating the surface with a coating material. In the present exemplary embodiment, a tube with excellent durability is used. As the material of the release layer 118, a fluorine resin such as PTFE or FEP, a fluorine rubber with excellent releasability, or a silicone rubber with excellent releasability can be used instead of PFA. The lower the surface hardness of the pressure roller 110 is, the lower the pressure for obtaining the width of the fixing nip portion No is. However, if the surface hardness of the pressure roller 110 is excessively low, the durability decreases. Thus, in the present exemplary embodiment, the pressure roller 110 has an Asker-C hardness of 40° (at 4.9N load). The pressure roller 110 is rotated by a rotation unit (not illustrated) at a surface movement speed of 200 mm/sec in the direction indicated by the arrow R1 in
The heater 113 includes the resistance heating elements 201 and 202 arranged in series on a substrate 207 (see
The resistance heating elements 201 and 202 are arranged in series via a conductor 203 on the substrate 207 and are covered with a heating element protection layer 209. A conductive electrode portion 204 is provided at an end portion of the resistance heating element 201, and a conductive electrode portion 205 is provided at an end portion of the resistance heating element 202. A current is passed from the conductive electrode portions 204 and 205 to cause the resistance heating elements 201 and 202 to generate heat. A width Wb of the substrate 207 in the longitudinal direction is 270 mm so as to accommodate the resistance heating elements 201 and 202, the conductor 203, the conductive electrode portions 204 and 205, and the heating element protection layer 209.
As illustrated in
The heat conductive member 140 will be described next. The heat conductive member 140 for equalizing the temperature of the heater 113 is provided on the back surface of the heater 113.
The heater holder 130 has a shape into which the heater 113 and the heat conductive member 140 can be fitted, and a groove of the heater holder 130 into which the heater 113 is to be fitted is slightly larger in size than the heater 113 so that the groove can accommodate the heater 113 even if the heater 113 generates heat and thermally expands. The alumina of the substrate 207 of the heater 113 is high in heat conductivity, and when the heater 113 starts heating, the alumina thermally expands greatly earlier than the heater holder 130. A width We, in the longitudinal direction, of the groove of the heater holder 130 into which the heater 113 is to be fitted is 272 mm, which is increased by 2 mm relative to the width Wb of the substrate 207 of the heater 113, which is 270 mm. The heater 113 is fitted into the heater holder 130 so that the side of the conductive electrode portions 204 and 205 abuts against the groove wall. Further, a width Wd, in the transverse direction, of the groove into which the heater 113 is to be fitted is 6.5 mm, which is increased by 0.5 mm relative to the width Wh of the heater 113, which is 6 mm. The heater 113 is fitted into the heater holder 130 so as to abut against the downstream side in the conveyance direction of the sheet P.
The higher the heat conductivity of the heat conductive member 140 is than that of the material of the substrate 207 of the heater 113, the higher the effect of equalizing the temperatures of fixing members, such as the heater 113, the fixing film 112, and the pressure roller 110, is. As described above, the heat conductive member 140 can be provided by applying a silver paste having high heat conductivity to the substrate 207 or by bringing a graphite sheet or a metal plate such as an aluminum plate into contact with the substrate 207. Use of a graphite sheet or a metal plate is advantageous in that the heat capacity of the heat conductive member 140 can be adjusted easily by adjusting the thickness of the graphite sheet or the metal plate.
In the present exemplary embodiment, an aluminum plate that has relatively high heat conductivity among metals and can be provided inexpensively is used as the heat conductive member 140. The thicker the heat conductive member 140 is, the higher the heat equalization effect is. Thus, as described above, the productivity of the sheet P that has a relatively narrow width with respect to the width W of the resistance heating elements 201 and 202 in the longitudinal direction improves. However, the heat capacity is increased and the rise time of the heater 113 is delayed accordingly. Thus, the material and thickness of the heat conductive member 140 are to be adjusted based on a balance between the productivity of the sheet P and the rise time of the heater 113.
In the present exemplary embodiment, the heat conductive member 140 uses the aluminum plate having a thickness of 0.3 mm and a width of 6 mm in the transverse direction, which is the same as the width Wh of the heater 113. With the heat conductive member 140 that is wider in the longitudinal direction than the resistance heating elements 201 and 202 of the heater 113, the effect of reducing the temperatures at the non-sheet-passing portions in the case of using the sheet P having a narrow width, such as a small-size sheet, is enhanced. However, in a case where the sheet P having a large width, such as a letter-size sheet, is used and the non-sheet-passing portions are small, the heat may dissipate from the end portions, and the fixability at the end portions may decrease. The width of the heat conductive member 140 in the longitudinal direction is desirably adjusted based on a balance between the heat equalization effect at the non-sheet-passing portions in using a small-size sheet and the fixability at the end portions in using a large-size sheet. In the present exemplary embodiment, the width of the heat conductive member 140 in the longitudinal direction is 218 mm, which is the same as the width W of the resistance heating elements 201 and 202 of the heater 113 in the longitudinal direction.
The heat generation by the heater 113 causes the heat conductive member 140 to rise in temperature and thermally expand. The heat conductive member 140, which is the aluminum plate, is higher in linear expansion coefficient than the heater holder 130 using LCP. Thus, repeating a heat cycle of heating and cooling may shift the position of the heat conductive member 140. A change in the position of the heat conductive member 140 in the longitudinal direction changes the heat equalization effect in using a small-size sheet and the fixability at the end portions in using a large-size sheet. Thus, the heat conductive member 140 includes regulation portions 140a as first and second regulation members for regulating the position of the heat conductive member 140 in the longitudinal direction with respect to the heater holder 130.
A pressure structure of the fixing nip portion No according to the present exemplary embodiment is as described above. More specifically, the pressure is higher at the end portions than at the center portion, and the width of the fixing nip portion No is greater at the end portions than at the center portion. When the heat conductive member 140 thermally expands due to the heat generation by the heater 113, the heat conductive member 140 is not shifted easily in the regions where the pressure is high in the longitudinal direction, due to a high frictional force between the heat conductive member 140 and the heater holder 130 and the heater 113. On the other hand, the heat conductive member 140 is shifted easily in the region where the pressure is relatively low in the longitudinal direction, due to a relatively low frictional force therebetween. Thus, in the present exemplary embodiment, the regulation portions 140a for determining the position of the heat conductive member 140 in the longitudinal direction are provided at both end portions in the longitudinal direction, which are the regions where the pressure is high and the width of the fixing nip portion No is wide in the longitudinal direction. In other words, the heat conductive member 140 includes the first regulation member and the second regulation member in the longitudinal direction. The regulation portions 140a of the heat conductive member 140 each have a width 140aW of 5 mm in the longitudinal direction and are fitted into regulation grooves 130a of the heater holder 130 each having substantially the same width as the width 140aW, so that the positions of the heat conductive member 140 and the heater holder 130 in the longitudinal direction are determined.
In the present exemplary embodiment, the heat conductive member 140 has a single continuous structure in the longitudinal direction. The heat conductive member 140 includes a non-contact portion 140b at the center portion in the longitudinal direction. The non-contact portion 140b is bent in U-shape to have a distance from the heater 113 in the thickness direction. As illustrated in
When the heater 113 generates heat, the heat conductive member 140 thermally expands toward the center portion because the positions of the end portions are regulated by the regulation portions 140a at the end portions.
A width (length) Wa from each end portion of the heat conductive member 140 to the non-contact portion 140b at the center portion in the longitudinal direction is 107 mm. The non-contact portion 140b has a width Y of 4 mm. A thermal expansion amount ΔL of the heat conductive member 140 is obtained by the formula ΔL=αΔt, where L is the length of the heat conductive member 140, a is the linear expansion coefficient of the heat conductive member 140, and Δt is a temperature rise amount. A heat resistance temperature of silicone rubber, which is a material of the pressure roller 110, is 230° C. in general, and in the present exemplary embodiment, throughput is controlled and reduced so that the surface temperature of the pressure roller 110 at the non-sheet-passing portions does not exceed 230° C. in a case where continuous printing is performed on small-size sheets.
When the surface temperature of the pressure roller 110 at the non-sheet-passing portions reaches 230° C., the temperature of the surface of the heater 113 on which the heat conductive member 140 is provided approximately reaches 270° C. The heat conductive member 140 according to the present exemplary embodiment uses aluminum as the material, and the linear expansion coefficient α is about 2.4×10−5/° C. In a case where, for example, the temperature rises from a room temperature of 25° C. to 270° C. and the temperature rise amount Δt is 245° C., the thermal expansion amount ΔL of the width Wa, which is 107 mm, of the heat conductive member 140 in the longitudinal direction is about 0.6 mm. In a case where each width Wa, which is 107 mm, of the heat conductive member 140 in the longitudinal direction is increased by 0.6 mm due to the thermal expansion from the regulation portions 140a at the right and left end portions toward the center portion, the U-shaped portion of the non-contact portion 140b deflects in directions indicated by arrows A4 in
In a case where the non-contact portion 140b deflects within an elastic deformation region when the heat conductive member 140 thermally expands, a fatigue failure in the non-contact portion 140b of the heat conductive member 140 can be prevented even if expansion and contraction are repeated due to the heat cycle of heating and cooling. Since the heat conductive member 140 is the aluminum plate, which is a material without a yield point on a stress-strain curve, a fatigue failure in the non-contact portion 140b due to the heat cycle can be prevented generally by setting a shape of the non-contact portion 140b so that the non-contact portion 140b deflects within a deformation region having a proof stress of 0.2% or less.
The non-contact portion 140b of the heat conductive member 140 according to the present exemplary embodiment is U-shaped. By being U-shaped, the non-contact portion 140b can deflect entirely as indicated by the arrows A4 in
Conventionally, if the heat conductive member 140 having a single continuous structure in the longitudinal direction is used, the heat conductive member 140 may fail to fit into the heater holder 130 due to thermal expansion and be deformed, or the regulation portions 140a at the end portions may be damaged, as described above. Thus, there is a structure in which the heat conductive member 140 is divided into a plurality of pieces and the plurality of pieces is arranged in the longitudinal direction. However, dividing the heat conductive member 140 in the longitudinal direction relatively decreases the heat equalization effect in the longitudinal direction. Even with the structure using the heat conductive member 140 having a single continuous structure without dividing the heat conductive member 140 in the longitudinal direction as in the present exemplary embodiment, it is possible to prevent the heat conductive member 140 from being deformed or damaged due to thermal expansion by providing the non-contact portion 140b for absorbing the expansion and contraction due to the thermal expansion. Further, since the heat conductive member 140 is not divided in the longitudinal direction and has a single continuous structure from one end portion thereof to another end portion thereof in the longitudinal direction, the heat flows in the longitudinal direction are not interrupted, and a similar heat equalization effect to that of the heat conductive member 140 that is not divided in the longitudinal direction is produced.
Using the structure according to the present exemplary embodiment in which the heat conductive member 140 includes the non-contact portion 140b and structures according to comparative examples, a test of comparing temperature rises at the non-sheet-passing portions and a heat cycle test to check whether the heat conductive member 140 was deformed or damaged was conducted. The structure according to the present exemplary embodiment is the structure illustrated in
The test of comparing the temperature rises at the non-sheet-passing portions was conducted by continuously passing 150 sheets P of A4 size with a grammage of 128 g/m2 and measuring the surface temperature of the pressure roller 110 at the non-sheet-passing portions outside the A4 size in the longitudinal direction using thermography. Printing was performed at two different printing speeds, more specifically, a process speed of 40 pages per minute (ppm) for printing 40 sheets P per minute and a process speed of 50 ppm for printing 50 sheets P per minute while the temperature of the heater 113 was adjusted so that the fixability of the toner to every sheet P is the same.
In the heat cycle test, an operation of printing two sheets P at a process speed of 40 ppm and then stopping for 10 minutes for natural cooling was performed 1000 times, and whether the regulation portions 140a at the end portions were damaged or deformed was checked. Table 1 shows results of the comparison test.
The heat conductive member 140 illustrated in
In the structure according to the present exemplary embodiment in which the heat conductive member 140 includes the non-contact portion 140b, the non-contact portion 140b absorbs the thermal expansion. Thus, the regulation portions 140a of the heat conductive member 140 were found undamaged in the heat cycle test. Furthermore, since the heat conductive member 140 has a single continuous structure in the longitudinal direction, the heat equalization effect is high. Thus, the temperature of the pressure roller 110 at the non-sheet-passing portions was controlled to 230° C. or below in the test of comparing the temperature rises at the non-sheet-passing portions.
As described above, providing the non-contact portion 140b, which is not in contact with the heater 113, in the heat conductive member 140 can absorb the expansion and contraction due to the thermal expansion, prevent the heat conductive member 140 from being damaged or deformed, and suppress a temperature rise at the non-sheet-passing portions.
A structure according to a second exemplary embodiment in which the heat conductive member 140 includes a plurality of the non-contact portions 140b, which is not in contact with the heater 113, will be described. Components of the image forming apparatus 50 similar to those in the first exemplary embodiment are given the same reference numerals, and detailed description thereof will be omitted.
In a case where the elastic layer 116 of the pressure roller 110 uses foamed rubber, paper wrinkles may sometimes be prevented by making the width of the fixing nip portion No wider at the center portion than at the end portions. When the foamed rubber is crushed at the fixing nip portion No, the inside air is removed, and the surface of the fixing nip portion No comes closer to the core metal 117, so that the radius of rotation of the fixing nip portion No for conveying the sheet P decreases. Thus, the higher the pressure is and the greater the amount of crush at the fixing nip portion No is, the lower the conveyance speed of the sheet P is. It is commonly known that setting a higher conveyance speed of the sheet P for the end portions than for the center portion in the longitudinal direction is effective for prevention of paper wrinkles. Thus, with the fixing nip portion No that crushes the formed rubber more at the center portion than at the end portions, i.e., the fixing nip portion No having a greater width at the center portion than at the end portions, the conveyance speed of the sheet P is higher at the end portions than at the center portion, so that paper wrinkles are prevented.
In the present exemplary embodiment, the heater holder 130 undergoes the crown correction so that the fixing nip portion No is thicker at the center portion than at the end portions, as in the first exemplary embodiment. More specifically, the width of the fixing nip portion No is adjusted so that the fixing nip portion No is thicker by about 10% at the center portion than at the end portions, and the amount of crown correction of the heater holder 130 is set at 600 μm.
The heat conductive member 140 will be described next.
The heat conductive member 140 also includes three regulation portions 140a for regulating the position of the heat conductive member 140 in the longitudinal direction with respect to the heater holder 130 at three different positions. Two of the regulation portions 140a at the end portions are similar to those according to the first exemplary embodiment, and another regulation portion 140a is provided at the center portion.
In other words, the heat conductive member 140 includes a first regulation member, a second regulation member, and a third regulation member in the longitudinal direction. As described above, since one of the regulation portions 140a for regulating the position of the heat conductive member 140 in the longitudinal direction is provided in the region where the fixing nip portion No is thick and the pressure is high in the longitudinal direction, the heat conductive member 140 is not shifted easily.
When the heater 113 generates heat and the temperature of the heat conductive member 140 rises due to the generated heat, the heat conductive member 140 thermally expands from the center portion toward both end portions. As described above, since the right and left end portions of the heat conductive member 140 each elongate by about 0.6 mm due to the thermal expansion, in a case where the sheet P having a large width, such as a letter-size sheet, is used and the non-sheet-passing portions are small, the heat at the end portions may be dissipated, and the fixability at the end portions may decrease. In a case where the regulation portions 140a are also provided at both end portions of the heat conductive member 140 to prevent changes in position of the end portions, the heat conductive member 140 may be deformed by the heat cycle, or the regulation portions 140a at the end portions may be damaged, as described above.
In the present exemplary embodiment, as illustrated in
With the foregoing structure, the thermal expansion from the center portion, where the position of the heat conductive member 140 is regulated, toward the end portions and the thermal expansion from the end portions toward the center portion are absorbed by the deflections of the non-contact portions 140b at the two positions on the right and left. This prevents the heat conductive member 140 from being deformed and also prevents the regulation portions 140a at the end portions from being damaged.
In the present exemplary embodiment, the non-contact portion 140b is provided in the middle between the regulation portion 140a at the center portion and the regulation portion 140a at one end portion and is also provided in the middle between the regulation portion 140a at the center portion and the regulation portion 140a at another end portion. The width Wa of the heat conductive member 140 from the regulation portion 140a at the center to each of the non-contact portions 140b and the width Wa of the heat conductive member 140 from the regulation portion 140a at each end portion to the non-contact portion 140b on the same side are each 53.5 mm. Since the heat conductive member 140 includes the plurality of non-contact portions 140b, the width Wa from the regulation portion 140a to the non-contact portion 140b is reduced. Thus, the amount of thermal expansion from the regulation portion 140a to the non-contact portion 140b also decreases, so that the size of each non-contact portion 140b can be reduced. Each non-contact portion 140b according to the present exemplary embodiment is U-shaped as in the first exemplary embodiment. Each non-contact portion 140b is shaped so that the height Hh is 4 mm and the radius R of the arc portion is 1 mm in order to keep the deflections of the non-contact portions 140b due to the thermal expansion within the deformation region with a proof stress of 0.2% or less if the temperature of the heat conductive member 140 reaches 230° C.
The heat cycle test was conducted on the structure according to the present exemplary embodiment as in the first exemplary embodiment.
In the test on the structure according to the present exemplary embodiment, the heat conductive member 140 was not found deformed, and the regulation portions 140a were found undamaged. Further, since the heat conductive member 140 has a single continuous structure from one end portion thereof to another end portion thereof in the longitudinal direction as in the first exemplary embodiment, the effect of suppressing a temperature rise at the non-sheet-passing portions is produced. As described above, the heat conductive member 140 can include the plurality of non-contact portions 140b, which is not in contact with the heater 113, and the non-contact portions 140b prevent the heat conductive member 140 from being damaged or deformed and suppress a temperature rise at the non-sheet-passing portions.
In the first and second exemplary embodiments described above, each non-contact portion 140b of the heat conductive member 140 is U-shaped, but the shape of each non-contact portion 140b is not limited thereto.
In a case where the non-contact portion 140b is to be U-shaped as in the first and second exemplary embodiments, the greater the radius R of the arc portion is, the less the degree of plastic deformation is. However, in a case where the non-contact portion 140b is to be shaped to have a bent portion O, such as the squared U-shape illustrated in
Further, a drawn shape with reduced plastic deformation formed by stamping as illustrated in
While the structure in which the non-contact portion 140b has a bilaterally symmetrical shape has been described above, the non-contact portion 140b having an asymmetrical shape can be used in a case where space in the heating apparatus 100 is limited. Because the material and length of the heat conductive member 140 and the temperature that the heat conductive member 140 reaches depend on the structure of the heating apparatus 100, the thermal expansion amount ΔL of the heat conductive member 140 and the possible deflection range within the elastic region vary. Thus, the shape, the width Y, and the height Hh of the non-contact portion 140b are adjusted and set depending on the structure so that the non-contact portion 140b deflects due to the thermal expansion of the heat conductive member 140 within the elastic deformation region. This prevents a fatigue failure in the non-contact portion 140b due to the heat cycle, and produces an effect similar to the effect of the non-contact portion 140b described above.
The above-described structures according to the first and second exemplary embodiments use one heat conductive member 140. Alternatively, a plurality of the heat conductive members 140 can be provided in a case where the space in the heating apparatus 100 is limited or the electrically-safe wiring distance is limited.
Further, in a case where the image forming apparatus 50 is wide in the longitudinal direction, such as a case where the image forming apparatus 50 supports the sheets P up to A3 size, the plurality of heat conductive members 140 can be provided to reduce the thermal expansion amount ΔL. Even in such a structure in which the plurality of heat conductive members 140 is arranged in the longitudinal direction, each of the heat conductive members 140 can include the non-contact portion 140b, which is not in contact with the heater 113, as illustrated in
In the above-described structures according to the first and second exemplary embodiments, the heater holder 130 has the hole(s) 130b to avoid the non-contact portion(s) 140b of the heat conductive member 140. As illustrated in
In the above-described structures according to the first and second exemplary embodiments, the regulation portions 140a for regulating the position of the heat conductive member 140 in the longitudinal direction with respect to the heater holder 130 are provided in portions where the pressure is high and the width of the fixing nip portion No is wide in the longitudinal direction. However, in a case where the pressure is sufficiently high and the frictional force between the heater holder 130 and the heat conductive member 140 is strong, the heater holder 130 and the heat conductive member 140 may be positioned without being misaligned even when the regulation portions 140a are not provided. In this case, the regulation portions 140a may not necessarily be provided. However, because the heat conductive member 140 thermally expands toward a portion where the pressure is low and the frictional force between the heater holder 130 and the heat conductive member 140 is weak in the longitudinal direction, the heat conductive member 140 may be lifted or deformed at the center portion where the pressure is low. Even in this case, it is possible to absorb the thermal expansion of the heat conductive member 140 by providing the non-contact portion 140b at a side where the pressure is low (a side where the width of the fixing nip portion No is thin) in the longitudinal direction.
While a configuration for forming a monochrome image has been described above as an example of the configuration of the image forming apparatus 50, the exemplary embodiments are not limited thereto, and the non-contact portion 140b can be provided in the heat conductive member 140 of an image forming apparatus for forming and printing a color image by superimposing four colors of yellow, magenta, cyan, and black on top of each other.
While the heating apparatus 100 using the film heating method has been described above, the exemplary embodiments are not limited thereto.
For example, some of heating apparatuses for use in color image forming apparatuses use solid rubber in an elastic layer of a pressure roller or use a film heating method in which an elastic layer is provided in a fixing film to obtain excellent image quality. Even in a case where such a heating apparatus includes the heat conductive member 140, it is possible to produce similar effects by providing the non-contact portion 140b in the heat conductive member 140.
The non-contact portion 140b can be provided also in the heat conductive member 140 of a heating apparatus that uses an external heating method as illustrated in
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-121182, filed Jul. 29, 2022, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-121182 | Jul 2022 | JP | national |
