Heating component for pipe joint

Abstract

The present invention makes a proposal of a heating component for a pipe joint which can be easily mounted on a pipe joint and also can stabilize the assembly quality to the pipe joint. The heating component for a pipe joint is characterized in that the heating component for a pipe joint has partially thereon fitting portions each having an inner face shape fitted with a part of an outer shape of the pipe joint, and also, a holding recess portion for holding therein a heating wire is formed on an inner face portion other than the fitting portions; when the heating wire is held in the holding recess portion, and then, the heating component for piping joint is mounted to the joint by fitting the fitting portions with the parts of the outer shape of the joint, the heating wire held in the holding recess portion comes in contact with the pipe joint.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view showing an embodiment of the present invention;

FIG. 2 is a plan view of a heating component for a pipe joint In FIG. 1;

FIG. 3 is a cross section view of the heating component for a pipe joint in FIG. 2;

FIG. 4 is a plan view showing the heating component for a pipe joint in FIG. 1 except for a heating wire;

FIG. 5 is a cross section view of the heating component for a pipe joint in FIG. 4; and

FIG. 6 is a plan view showing the whole heating wire.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Hereunder, there will be described embodiments of the present invention based on FIG. 1 through FIG. 6.

FIG. 1 is an exploded perspective view showing heating component for a pipe joint 1 and a joint 10, FIG. 2 is a plan view of the heating component for a pipe joint 1 which holds therein a heating wire H, and FIG. 3 is a cross section view of the heating component for a pipe joint 1 shown in FIG. 2. FIG. 4 is a plan view showing the heating component for a pipe joint I from which the heating wire H is removed, FIG. 5 is a cross section view of the heating component for a pipe joint 1 shown in FIG. 4, and FIG. 6 is an overall diagram of the heating wire H.

The heating component for a pipe joint 1 in the present embodiment, being a resin molded product having a unitary body, is to be mounted on and attached to an elbow type joint 10 which connects between two pipes K1 and K2 at 90°, and has, at two sites thereof, fitting portions 2 each having an inner surface suitable for being fit on a part (a claw portion 11 in the present embodiment) of an outer shape of the joint 10. Further, on an inner surface portion of the heating component for a pipe joint 1 other than the fitting portions 2 a holding recess portion 3 is formed. The holding recess portion 3 has a pedestal 5 formed on a bottom face 4 thereof, and a heating wire H is put on the pedestal 5 so that a space is formed between the heating wire H and the bottom face 4, thereby the airspace being formed.

The heating wire H is held so as to be laid in a U-shape in the holding recess portion 3. Further, lead portions L of both end portions of the heating wire H are extended to the outside of the heating component 1, to be connected via a resistor R to electric wiring E which is connected to a coupler C. This heating wire H is appropriately controlled by, for example, a control unit (ECU) of an exhaust emission purifying apparatus, in accordance with the outside air temperature, the tank internal temperature of a liquid reducing agent or the like.

The joint 10 is attached to the first pipe K1, and the second pipe K2 disposed at 90° relative to the first pipe K1 is connected to the joint 10. On a periphery of an opening portion of the second pipe K2, a flange F is formed, and on an outer periphery of the joint 10, the claw portions 11 for latching the flange F are disposed at two sites at 180° intervals. Accordingly, when the second pipe K2 is inserted into the joint 10, the flange F is latched by the claw portions 11 at two sites, so that the second pipe K2 Is prevented from being extracted, and then, the second pipe K2 is fixed to the joint 10. Further, in the present embodiment, since a latch release button 12 is disposed on the joint 10, when the latch release button 12 is pushed inwardly, the claw portions 11 are expanded, so that the latch between the claw portions 11 and the flange F is released, and consequently, the second pipe K2 is able to be extracted from the joint 10.

These pipe K1 and K2 are, as one example, those for transporting the liquid reducing agent from a tank preserving the liquid reducing agent, in an exhaust emission purifying apparatus in which a nitrogen oxide reduction catalytic converter is disposed in an exhaust passage of an internal combustion engine and also the liquid reducing agent is added into the exhaust passage on the upstream side of the nitrogen oxide reduction catalytic converter. As the liquid reducing agent, for example, the urea water for the selective catalytic reduction (SCR) as described in the above is used.

Each of the fitting portions 2 at two sites in the heater component for a pipe joint 1 is formed to have the inner surface fitted with the claw portion 11 disposed on the outer periphery of the joint 10. Accordingly, the heater component for a pipe joint 1 holding the heating wire H in the holding recess portion 3 thereof is able to be easily attached to the joint 10, only by allowing the heater component for pipe joint 1 to be placed on the joint 10 covering the latter, until the fitting portions 2 are fitted with the claw portions 11. After the attaching, when a clip 6 Is inserted into insertion holes 7 to pass through the insertion holes 7 to an opposite side, the clip 6 enters into the claw portions 11 of the joint 10 to be latched. As a result, it is possible to achieve the further reliable drop-off prevention so that the heating component for a pipe joint I would not be dropped off from the joint 10.

In the present embodiment, a stainless-steel lid member 8 is attached to cover a part of the holding recess 3, so that the heater wire H held in the holding recess 3 can be further reliably prevented from being dropped off. Namely, two mounting pieces 8a protruding from side portions of the lid member 8 are latched onto two latch holes 9 bored on the side wall which forms the holding recess 3, of the heater component 1, so that the lid member 8 is fixed to cover the holding recess 3. The lid member 8 has a role of covering the U-shaped folded portion (the portion which is not in contact with the joint 10) of the heater wire H to prevent the drop-off of the heater wire H, and at the same time, has a role of reducing the heat dissipation from the covered portion to the outside to enhance the thermal efficiency. In order to play these roles, a material having a further heat-insulating effect, for example, glass or ceramic, may be used as the material of the lid member 8.

Further, in the heater component for a pipe joint 1 in the present embodiment, an inclined guide 1G is formed on the site at which the lead portions L of the heater wire H are extracted from the holding recess 3. This inclined guide 1G is disposed for laying thereon the lead portions L so that the lead portions L face outwardly In a diameter direction of the first pipe K1. Namely, in the case where a heat-insulating material (not shown in the figures) is wound around the first pipe K1 and accordingly, a diameter of the first pipe K1 inclusive of the heat-insulating material is larger than that of the pipe joint 10, the inclined guide 1G guides to collect up the lead portions L so that the lead portions L of the heater wire H is diverged outwardly from the first pipe K1 in the direction of diameter of that first pipe. As a result, there are provided such advantageous effects that the handling of the lead portions L is made easier and also that the lead portions L are prevented from being folded steeply at an edge of the heater component 1. On an inner face portion of such an inclined guide 1G, there is formed a semicircular guide groove m for holding therein the lead portions L, so that the holding performance for the lead portions L is further improved.

Explaining the assembling procedure of the pipe joint heater component 1 having the above configuration, firstly, the heater wire H is run in U-shaped to be held In the holding recess 3 of the pipe joint heater component 1. The heater wire H held in the holding recess 3 is put on the pedestal 5 so that the airspace is formed between the heater wire H and the bottom face 4. Subsequently, the latch pieces 8a are latched onto the latch holes 9 to thereby mount the lid member 8 to the heater component for a pipe joint 1, thereby preventing the drop-off of the heater wire H. Then, the heater component for a pipe joint 1 is placed on the joint 10 to be mounted to the joint 10, by fitting the fitting portions 2 of the heater component for a pipe joint 1 with the claw portions 11 of the joint 10. Next, the clip 6 is inserted Into the insertion holes 7 to be fixed so that the pipe joint heater component 1 is not dropped off from the joint 10.

When the heater component for a pipe joint I is mounted on the joint 10, the portion of the heater wire H, which is supported by the pedestal 5 in the holding recess 3 surely comes in contact with the joint 10. Accordingly, when the electric power is supplied to the heater wire H, the heat of the heater wire H which generates the heat with the electric power supply, is transmitted to the joint 10.

In this mounding work, even in the cases where the heat-insulating material is wound around the first pipe K1 and the diameter of the first pipe K1 is large, since the lead portions L of the heater wire H are guided by the inclined guide 1G to be collected up without being cluttered and also the steeply folding thereof is prevented, the handling thereof is made easy and also a possibility of the breaking thereof is reduced.

In the above description, there has been described the example of the pipe joint heater component for the joint which connects the two pipes at 90°. However, the present invention is not limited thereto, and can be surely applicable to a joint connecting two pipes at 180° or other angles, or to a joint connecting three or four pipes.

Claims

1. A heating component for a pipe joint comprising a configuration such that a heating wire is held in an: inside of the heating component and also an internal shape is provided to have an inner surface capable of fitting on an outer shape of the pipe joint, the heating component being mounted on the pipe joint due to fitting of the component from an exterior of the pipe joint; and the heating wire generating heat to be transmitted to the pipe joint upon being supplied with electric current.

2. The heating component according to claim 1, further comprising a configuration such that said heating component has partially thereon fitting portions each having an inner face shape fitted with a part of the outer shape of said pipe joint, and also, a portion configured to define a holding recess capable of holding therein said heating wire is provided and formed in an inner face portion other than said fitting portions; andsaid heating wire held in said holding recess is in contact with said the pipe joint.

3. The heating component according to claim 2, comprising a configuration such that a pedestal is formed on a bottom face of the holding recess, and when said heating wire is held in said holding recess, said heating wire is placed on said pedestal while defining an airspace between said heating wire and the bottom face of said holding recess.

4. The heating component according to claim 2, further comprising a configuration such that a lid member capable of preventing drop-off of said heating wire is disposed on a portion, in said holding recess which holds said heating wire, where said heating wire is in no contact with said the pipe joint.

5. The heating component according to claim 4, further comprising a configuration such that said lid member is formed of a heat-insulating material.

6. The heating component according to claim 1, further comprising a configuration such that an inclined guide Is formed for laying thereon lead wire portions of said heating wire so that said lead wire portions are diverged outwardly from a pipe In a direction of a diameter of the pipe.

7. A heating component for a pipe joint comprising a configuration such that the heating component has partially thereon fitting portions each having an inner face shape fitted with a part of an outer shape of the pipe joint, and also, a portion configured to define a holding recess capable of holding therein a heating wire is provided and formed In an inner face portion other than said fitting portions; andholding of said heating wire in said holding recess, and subsequent mounting of the heating component on the pipe joint due to fitting of said fitting portions with the parts of the outer shape of said the pipe joint bring about said heating wire held in said holding recess to be In contact with said the pipe joint; andsaid heating wire generates heat to be transmitted to the pipe joint upon being supplied with electric current.

8. The heating component according to claim 7, further comprising a configuration such that a pedestal is formed on a bottom face of said holding recess, and when said heating wire is held In said holding recess, said heating wire is put on said pedestal defining an airspace between said heating wire and the bottom face of said holding recess.

9. The heating component according to claim 7, further comprising a configuration such that a lid member capable of preventing drop-off of said heating wire is disposed on a portion, in said holding recess which holds said heating wire, where said heating wire is in no contact with said the pipe joint.

10. The heating component according to claim 9, further comprising a configuration such that said lid member is formed of a heat-insulating material.

11. The heating component according to claim 7, further comprising a configuration such that an inclined guide Is formed for laying thereon lead wire portions of said heating wire so that the lead wire portions are deviated outwardly from a pipe in direction of a diameter of the pipe.