Heating cooker

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a U.S. national stage application of the PCT International Application No. PCT/JP2015/000509 filed on Feb. 5, 2015, which claims the benefit of foreign priority of Japanese patent application 2014-020427 filed on Feb. 5, 2014, the contents all of which are incorporated herein by reference.

TECHNICAL FIELD

The present disclosure relates to a heating cooker for heating and cooking an object to be heated.

BACKGROUND ART

Conventionally, some heating cookers for heating an object to be heated by a microwave (hereinafter referred to as microwave heating) are capable of performing heating in a grill mode and in a convection mode in addition to microwave heating (for example, PTL 1).

The grill mode means a mode in which an object to be heated is cooked by radiation heating using a heater, and the convection mode means a mode in which air heated by a heater is convected by use of a fan, so that an object to be heated is heated and cooked.

CITATION LIST
Patent Literature

PTL 1: Unexamined Japanese Patent Publication No. H06-34137

SUMMARY OF THE INVENTION

Recently, it is requested that an object to be heated is more rapidly and uniformly heated. Particularly, it is requested that a whole object to be heated including a lower surface of the object to be heated is more rapidly and uniformly heated. The present disclosure solves the above problem, and an object of the present disclosure is to provide a heating cooker capable of more rapidly and uniformly heating an object to be heated.

In order to solve the above problem, a heating cooker according to the present disclosure includes: a heating chamber housing an object to be heated; and a convection device that is provided behind a back wall of the heating chamber, is communicated with the heating chamber through a suction port and a discharge port provided in the back wall of the heating chamber, and generates hot air to supply the hot air to the heating chamber.

The convection device has a circulation fan, a convection heater, a first air guide, and a second air guide. The circulation fan sucks air in the heating chamber from the suction port into the convection device, and sends out the sucked air from the discharge port into the heating chamber. The convection heater is provided in front of the circulation fan, and heats the air sucked in the convection device.

The first air guide is provided so as to surround the convection heater, and guides, to the convection heater, the air sucked in the convection device. The second air guide is provided so as to surround the circulation fan and the first air guide, and guides, to the discharge port, the air heated by the convection heater.

A part of the second air guide is in contact with the first air guide, and another part of the second air guide is isolated from the first air guide.

According to the present disclosure, it is possible to more rapidly and uniformly heat the object to be heated.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of a heating cooker according to a first exemplary embodiment of the present disclosure.

FIG. 2 is a perspective view of the heating cooker according to the first exemplary embodiment.

FIG. 3 is a front view of the heating cooker according to the first exemplary embodiment.

FIG. 4 is a perspective view of the heating cooker according to the first exemplary embodiment.

FIG. 5A is a longitudinal sectional view of the heating cooker according to the first exemplary embodiment.

FIG. 5B is a partially enlarged view of FIG. 5A.

FIG. 6 is a front view of a back wall of a heating chamber according to the first exemplary embodiment.

FIG. 7 is a front view of a convection device according to the first exemplary embodiment.

FIG. 8 is a perspective view of the convection device according to the first exemplary embodiment.

FIG. 9 is an exploded perspective view of a hot air generation mechanism included in the convection device according to the first exemplary embodiment.

FIG. 10 is a sectional view taken along line 10-10 of FIG. 7.

FIG. 11 is a perspective view of a convection heater included in the hot air generation mechanism according to the first exemplary embodiment.

FIG. 12 is a perspective view of a circulation fan included in the convection device according to the first exemplary embodiment.

FIG. 13 is a perspective view of an air guide included in the convection device according to the first exemplary embodiment.

FIG. 14A is a perspective view of the air guide included in the convection device according to the first exemplary embodiment.

FIG. 14B is a diagram in which first and second wind direction plates are omitted in FIG. 14A.

FIG. 15 is a diagram illustrating a circulation flow of an inside of the heating chamber according to the first exemplary embodiment.

FIG. 16 is a timing chart according to an example of heating operation of the heating cooker according to the first exemplary embodiment.

FIG. 17 is a plan view of location of magnetrons and waveguides according to the first exemplary embodiment.

FIG. 18 is a plan view illustrating location of the magnetrons, inverters, the waveguides, and cooling fans according to the first exemplary embodiment.

FIG. 19 is a perspective view illustrating location of the magnetrons, the inverters, the waveguides, and the cooling fans according to the first exemplary embodiment.

FIG. 20 is a diagram illustrating a flow of cooling air by a cooling mechanism for the magnetrons and a fan drive unit according to the first exemplary embodiment.

FIG. 21 is a diagram illustrating a flow of cooling air by the cooling mechanism for the magnetrons and the fan drive unit according to the first exemplary embodiment.

FIG. 22 is a diagram illustrating a flow of cooling air by the cooling mechanism for the magnetrons and the fan drive unit according to the first exemplary embodiment.

FIG. 23 is an enlarged view of A part of FIG. 4.

FIG. 24 is an enlarged view of E part of FIG. 21.

FIG. 25 is a side view of a hinge structure according to the first exemplary embodiment.

FIG. 26 is a perspective view of the hinge structure according to the first exemplary embodiment.

FIG. 27A is a perspective view of the hinge structure according to the first exemplary embodiment.

FIG. 27B is an enlarged view of G part of FIG. 27A.

FIG. 28A is a sectional view taken along line 28A-28A of FIG. 25.

FIG. 28B is an enlarged view of H part of FIG. 28A.

FIG. 29 is a side view of the hinge structure according to the first exemplary embodiment.

FIG. 30 is a plan view illustrating location of magnetrons, inverters, and waveguides of a heating cooker according to a modification of the first exemplary embodiment.

FIG. 31 is a perspective view of a convection device according to a second exemplary embodiment.

FIG. 32 is a front view of a back wall of a heating chamber according to the second exemplary embodiment of the present disclosure.

FIG. 33 is a perspective view illustrating an inside of the heating chamber according to the second exemplary embodiment.

DESCRIPTION OF EMBODIMENTS

A heating cooker according to a first aspect of the present disclosure includes: a heating chamber housing an object to be heated; and a convection device that is provided behind a back wall of the heating chamber, is communicated with the heating chamber through a suction port and a discharge port provided in the back wall of the heating chamber, and generates hot air to supply the hot air to the heating chamber.

A part of the second air guide is in contact with the first air guide, and another part of the second air guide is isolated from the first air guide.

According to this aspect, the hot air can be sent out into the heating chamber intensively from a part of the back wall, and therefore it is possible to more rapidly and uniformly heat the object to be heated.

According to a heating cooker of a second aspect of the present disclosure, in the first aspect, the circulation fan is a centrifugal fan that sends out air centrifugally and the second air guide has a wind direction plate that is provided in a space between the first air guide and the second air guide so as to extend in a front-back direction, and adjusts a direction of the air sent out by the circulation fan.

According to this aspect, it is possible to adjust the discharge direction of the hot air by the wind direction plate.

According to a heating cooker of a third aspect of the present disclosure, in the second aspect, the wind direction plate includes a first wind direction plate, and a second wind direction plate that is disposed upstream in a rotation direction of the circulation fan with respect to the first wind direction plate, and is longer than the first wind direction plate.

According to this aspect, in the wind direction plate, the second wind direction plate located upstream is made longer in the front-back direction than the first wind direction plate located downstream, so that it is possible to increase air volume of hot air on the upstream side, and it is possible to more uniformly discharge the hot air.

According to a heating cooker of a fourth aspect of the present disclosure, in the second aspect, a part of the wind direction plate is in contact with the first air guide. According to this aspect, it is possible to provide the wind direction plate with a simple configuration.

According to a heating cooker of a fifth aspect of the present disclosure, in the first aspect, the heating cooker further includes an air permeable placing part for placing the object to be heated in the heating chamber, wherein the second air guide guides the air sent out from the circulation fan between the placing part and a bottom surface of the heating chamber. According to this aspect, it is possible to heat an undersurface of the object to be heated by the hot air.

According to a heating cooker of a sixth aspect of the present disclosure, in the first aspect, the heating cooker further includes a grill heater provided in a vicinity of a ceiling of the heating chamber. According to this aspect, the object to be heated is heated by radiation from above, so that it is possible to more rapidly and uniformly heat the object to be heated.

According to a heating cooker of a seventh aspect of the present disclosure, in the sixth aspect, the second air guide guides the air sent out from the circulation fan to the vicinity of the ceiling of the heating chamber. According to this aspect, the air sent out from the convection device can be further heated by the grill heater in a case where the grill heater is in an ON state.

According to a heating cooker of an eighth aspect of the present disclosure, in the seventh aspect, the heating cooker further includes a wind direction plate for imparting directivity to a flow of the air supplied to the heating chamber, the wind direction plate being provided in front of the discharge port. According to this aspect, the flow of the air supplied from the convection device can be guided toward the grill heater.

According to a heating cooker of a ninth aspect of the present disclosure, in the seventh aspect, the heating cooker further includes a wind direction plate extending in a right-left direction in the vicinity of the ceiling. According to this aspect, in a case where the grill heater is in an ON state, the object to be heated can be heated from above by the hot air further heated by the grill heater and directed downward by the wind direction plate.

According to a heating cooker of a tenth aspect of the present disclosure, in the first aspect, the heating cooker further includes: a microwave generator that generates a microwave; and a waveguide that guides the microwave to the heating chamber. According to this aspect, the object to be heated is heated by the microwave, so that it is possible to more rapidly and uniformly heat the object to be heated.

Hereinafter, exemplary embodiments of the present disclosure are described with reference to drawings. In the following all drawings, the same or corresponding parts are denoted by the same reference numerals, and overlapping description is omitted.

First Exemplary Embodiment

FIG. 1 to FIG. 4 each are a diagram illustrating appearance of heating cooker 30 according to a first exemplary embodiment of the present disclosure. FIG. 1 is a perspective view of heating cooker 30 with door 11 closed. FIG. 2 is a perspective view of heating cooker 30 with door 11 opened. FIG. 3 is a front view of heating cooker 30 with door 11 opened. FIG. 4 is a perspective view of heating cooker 30 with door 11 detached, as viewed obliquely from a lower part.

Heating cooker 30 according to this exemplary embodiment is particularly a microwave oven for business use used in a convenience store, a fast food restaurant, or the like.

As illustrated in FIG. 1 to FIG. 4, heating cooker 30 includes body 1 that is an outer case, machine chamber 31 for supporting body 1, and door 11 mounted on front surface 1a of body 1. As illustrated in FIG. 2 to FIG. 4, heating chamber 2 is provided inside body 1. Heating chamber 2 is a housing having a substantially rectangular parallelepiped shape provided with an opening in a single surface in order to house an object to be heated in the housing.

In the following description, a side on which the opening of heating chamber 2 is provided is defined as a front side of heating cooker 30, and a back side of heating chamber 2 is defined as a back side of heating cooker 30. Additionally, a right side and a left side as heating cooker 30 is viewed from the front side are referred to as a right side and a left side, respectively.

Door 11 is mounted on front surface 1a of body 1 so as to close the opening of heating chamber 2, and is openably closed with hinges as a center by manipulation of handle 12, the hinges being provided at lower parts on both sides of door 11. An object to be heated inside heating chamber 2 is heated by a microwave or the like in a state where door 11 is closed (refer to FIG. 1), and the object to be heated is housed in heating chamber 2, or is taken out of heating chamber 2 in a state where door 11 is opened (refer to FIG. 2).

Operation part 41 is provided on front surface 1a of body 1 on a right side of door 11, and includes buttons and a display screen for manipulation of heating cooker 30 by a user.

As illustrated in FIG. 2 and FIG. 3, wire rack 9 made of stainless steel, and tray 8 made of ceramic (specifically, made of cordierite) are provided inside heating chamber 2. Wire rack 9 is a placing part formed of a net-like member in order to place an object to be heated. Tray 8 is provided below wire rack 9, and receives fat and the like dripped down from the object to be heated placed on wire rack 9.

As illustrated in FIG. 4, grill heater 10 is provided in a vicinity of ceiling 2b inside heating chamber 2. Grill heater 10 is configured by a single sheathed heater having a bent shape, and heats the inside of heating chamber 2 by radiant heat. In ceiling 2b inside heating chamber 2, exhaust holes 46 for discharging, to an outside, steam and the like inside heating chamber 2 is provided. Exhaust duct 42 (not illustrated) described later with reference to FIG. 21, FIG. 22 and the like is connected to exhaust holes 46.

An internal structure of heating cooker 30 is described with reference to FIG. 5A and FIG. 5B. FIG. 5A is a longitudinal sectional view in a front-back direction of heating cooker 30, and FIG. 5B is a partially enlarged sectional view of FIG. 5A.

As illustrated in FIG. 5A and FIG. 5B, tray 8 is placed on plate receiving base 7. Plate receiving base 7 is provided above bottom surface 2c of heating chamber 2, and supports tray 8. In this exemplary embodiment, plate receiving base 7 is configured by a plate made of ceramic which is capable of transmitting a microwave.

Stirrer 32 is provided between plate receiving base 7 and bottom surface 2c of heating chamber 2, and is a rotator blade that rotates about stirrer shaft 34 in order to stir a microwave. Motor 33 is provided in machine chamber 31, and drives stirrer 32.

In machine chamber 31, microwave generator 3 that generates a microwave, inverter unit 4 that drives microwave generator 3, and cooling unit 5 that cools microwave generator 3 and inverter unit 4 are provided.

Microwave generator 3 is configured by two magnetrons as described later, and generates microwaves supplied into the heating chamber 2. In this exemplary embodiment, a total output of the two magnetrons is 1200 W to 1300 W.

Waveguide part 17 is connected to microwave generator 3, is provided below bottom surface 2c of heating chamber 2 so as to extend up to stirrer shaft 34 along bottom surface 2c, and guides microwaves generated by microwave generator 3 to stirrer shaft 34. Waveguide part 17 is configured by two waveguides as described later.

In an upper surface of waveguide part 17, a hole (not illustrated) for allowing stirrer shaft 34 to pass is provided, and microwave radiation holes (not illustrated) for emitting microwaves are provided in a vicinity of the hole. Details of the microwave radiation holes are described later.

Antenna 6 is provided in waveguide part 17, and transmits, to the microwave radiation holes, microwaves generated by microwave generator 3. The microwaves transmitted into waveguide part 17 by antenna 6 are radiated into heating chamber 2 through the microwave radiation holes formed in waveguide part 17 and the opening (not illustrated) in bottom surface 2c, and are stirred by stirrer 32.

As illustrated in FIG. 5A, inverter unit 4 is disposed in front of microwave generator 3, and drives microwave generator 3. Inverter unit 4 is configured by two inverters as described later.

Cooling unit 5 is disposed in front of inverter unit 4, and cools microwave generator 3 and inverter unit 4. Cooling unit 5 is configured by four cooling fans as described later.

Front grill 31a is an outside air suction port for taking outside air into machine chamber 31. Cooling unit 5 takes the outside air from front grill (Front grille) 31a of machine chamber 31 to send the outside air backward, so that cooling unit 5 cools inverter unit 4 and microwave generator 3 in order.

Exhaust duct 45 is provided on a back side of body 1, and exhausts, outside heating cooker 30, the air that has cooled inverter unit 4 and microwave generator 3.

A plurality of openings 22 (refer to FIG. 2 and FIG. 3) are formed in back wall 2d of heating chamber 2. Openings 22 in this exemplary embodiment are a plurality of punching holes formed by punching in back wall 2d. Convection device 35 for generating hot air to be supplied into heating chamber 2 is provided behind back wall 2d. Convection device 35 is partitioned from heating chamber 2 by back wall 2d, and is communicated with heating chamber 2 through openings 22.

A front view of back wall 2d is illustrated in FIG. 6. As illustrated in FIG. 6, back wall 2d is formed as a substantially rectangular metal plate. Openings 22 include first holes formed as a group of punching holes at a substantially central part of back wall 2d, and second holes formed as a group of punching holes below the first holes. The second holes are formed so as to distribute more widely in a right-left direction than the first holes.

As described later, the first holes function as suction ports 22a to convection device 35, and the second holes function as discharge ports 22b from convection device 35.

While diameters of punching holes in a general convection oven each are substantially 5 mm, a diameter of each suction port 22a and a diameter of each discharge port 22b in this exemplary embodiment each are about twice, namely 10 mm. Suction ports 22a and discharge ports 22b are formed so as to have such diameters, so that it is possible to suppress an amount of microwaves passing through openings 22 to leak from heating chamber 2 to convection device 35 within an allowable range, while minimizing pressure of air when the microwaves pass through opening 22.

As illustrated in FIG. 5A, hot air generation mechanism 36 for generating hot air, which is formed by a plurality of members, is provided in convection device 35. Hot air generation mechanism 36 sucks, into convection device 35, air in heating chamber 2, and sends out the air in convection device 35 as hot air, into heating chamber 2. Hot air generation mechanism 36 supplies hot air into heating chamber 2, so that a circulation flow of the hot air is generated in heating chamber 2.

According to the above heating configuration of heating cooker 30, heating by radiation using grill heater 10 provided in heating chamber 2, microwave heating using microwave generator 3, and heating by the circulation flow of hot air using hot air generation mechanism 36 of convection device 35 can be separately or simultaneously performed.

A heater is not disposed below an object to be heated, and therefore liquid such as fat dropping down from the object to be heated never comes into contact with the heater, and smoke or ignition never occurs. An example of a specific operation method of heating cooker 30, which is combined with each of the heating method, is described later.

Now, a configuration of hot air generation mechanism 36 inside convection device 35 is described with reference to FIG. 7 to FIG. 14B.

FIG. 7 is a front view of convection device 35. FIG. 8 is a perspective view of convection device 35. FIG. 9 is an exploded perspective view of hot air generation mechanism 36 in convection device 35. FIG. 10 is a sectional view taken along line 10-10 of FIG. 7. FIG. 11 to FIG. 14B are perspective views of the respective members forming hot air generation mechanism 36.

As illustrated in FIG. 7 to FIG. 14B, hot air generation mechanism 36 includes convection heater 13, circulation fan 14, fan drive unit 16 (refer to FIG. 9 and FIG. 10) that drives circulation fan 14, air guide 18 that is a first air guide, and air guide 19 that is a second air guide.

Convection heater 13 is provided in convection device 35 in addition to grill heater 10, and heats air in convection device 35. In this exemplary embodiment, convection heater 13 is configured by two sheathed heaters extending from a lateral side of convection device 35, and is formed in a spiral shape at a central part of convection device 35 in order to increase a contact area with air.

Circulation fan 14 is a centrifugal fan that sucks air at a central part, and sends out the sucked air in a centrifugal direction. Circulation fan 14 sucks, into convection device 35, air in heating chamber 2, and discharges the air in convection device 35 into heating chamber 2.

Circulation fan 14 is installed behind convection heater 13, and is driven by fan drive unit 16 installed behind circulation fan 14. In this exemplary embodiment, circulation fan 14 rotates in a direction of arrow R (refer to FIG. 7 and FIG. 9), but may rotate in a reverse direction.

Air guide 18 is a member for guiding the air sucked into convection device 35 by circulation fan 14 so as to allow the air to pass through convection heater 13, and is disposed so as to surround convection heater 13. In this exemplary embodiment, air guide 18 is formed in a substantially cylindrical shape. Air guide 18 is formed with cut-away part 18a for allowing convection heater 13 disposed inside air guide 18 to extend outside air guide 18.

Air guide 19 is a member for guiding the air sent out by circulation fan 14, and is disposed so as to surround circulation fan 14. In this exemplary embodiment, air guide 19 is disposed so as to be partially in contact with air guide 18 on an outside of air guide 18.

As illustrated in FIG. 14A and FIG. 14B, air guide 19 is configured by joining parts 19a joined to an upper half of air guide 18 from an outside, and isolated parts 19b isolated below from air guide 18.

In the above configuration, when fan drive unit 16 drives circulation fan 14, air in heating chamber 2 is sucked into convection device 35 through suction ports 22a, of back wall 2d (refer to arrows C of FIG. 8). The sucked air is guided to convection heater 13 by air guide 18 to be heated by convection heater 13.

Circulation fan 14 spirally sends out the air heated by convection heater 13 and moving backward. The air sent out by circulation fan 14 is guided to air guide 19 to flow through a space formed between air guide 18 and isolated parts 19b of air guide 19 (arrows D1 to D3). Thereafter, the air is sent out to a lower part of the inside of heating chamber 2 through discharge ports 22b of back wall 2d, as hot air.

That is, a suction path for air from each suction port 22a to circulation fan 14 is formed inside air guide 18, and a discharge path for air from circulation fan 14 to each discharge port 22b is formed between air guide 18 and isolated parts 19b of air guide 19. Thus, air guide 18 functions as a guide plate for separating the suction path and the discharge path for air in convection device 35.

Isolated parts 19b of air guide 19 are provided with wind direction plate 20 that is a first wind direction plate, and wind direction plate 21 that is a second wind direction plate. Wind direction plates 20, 21 extend in the front-back direction so as to direct the hot air spirally sent out by circulation fan 14 forward, and partition the space between air guide 18 and isolated parts 19b of air guide 19.

As illustrated in FIG. 7, lower end 20a of wind direction plate 20 and lower end 21a of wind direction plate 21 are in contact with inner surfaces of isolated parts 19b of air guide 19. On the other hand, upper end 20b of wind direction plate 20 and upper end 21b of wind direction plate 21 are in contact with an outer surface of air guide 18.

Wind direction plates 20, 21 are formed such that a length in the front-back direction and a length in a height direction of wind direction plate 20 are larger than a length in the front-back direction and a length in a height direction of wind direction plate 21 as illustrated in FIG. 14A. That is, an area of wind direction plate 20 is larger than an area of wind direction plate 21.

As illustrated in FIG. 7 and FIG. 8, the discharge path that is a space between air guide 18 and isolated parts 19b of air guide 19 is partitioned into three spaces (spaces S1, S2, S3 from a downstream side to an upstream side in rotation direction R of circulation fan 14 in order) by wind direction plates 20, 21. Generally the hot air sent out by circulation fan 14 is collected toward the downstream side in rotation direction R of circulation fan 14, and therefore air volume of the hot air becomes strong.

However, according to this exemplary embodiment, wind direction plate 20 is larger than wind direction plate 21 as described above, and therefore air volume of hot air flowing in space S3 partitioned by wind direction plate 20 can be increased in a space between air guide 18 and air guide 19. Such wind direction plates 20, 21 having different sizes partition the discharge path into spaces S1 to S3, so that it is possible to more uniformly an air volume distribution of hot air D1 to D3 (refer to FIG. 8) flowing in spaces S1 to S3.

Now, details of a circulation flow in heating chamber 2 generated by supply and exhaust of hot air generation mechanism 36 described above is described with reference to FIG. 15.

As illustrated in FIG. 15, hot air discharged from convection device 35 flows toward wire rack 9 and tray 8. Wire rack 9 on which object 15 to be heated is placed has a structure in which air is capable of passing between a lower side and an upper side, namely has a so-called air permeable structure, and therefore hot air is capable of passing below object 15 to be heated.

The hot air passing below object 15 to be heated moves forward while moving also upward. Thereafter, the hot air that has moved forward hits on door 11 to move along door 11 upward. Thereafter, the hot air flows backward so as to pass on object 15 to be heated by suction force of circulation fan 14. Finally the hot air is sucked into convection device 35 through suction ports 22a.

A whole surface of object 15 to be heated can be heated by such a hot air circulation flow, and more uniform heating can be performed. Particularly, the hot air is supplied below object 15 to be heated, and therefore it is possible to efficiently heat an undersurface of object 15 to be heated, which is generally unlikely heated, and it is possible to more uniformly heat object 15 to be heated.

Now, an example of heating operation by heating cooker 30 is described with reference to FIG. 16. FIG. 16 is a timing chart illustrating ON/OFF of grill heater 10, convection heater 13, circulation fan 14, and microwave generator 3. In the example illustrated in FIG. 16, after a preheating mode is performed, a heating mode is performed, so that object 15 to be heated is heated.

The preheating mode is a mode in which the inside of heating chamber 2 is previously heated before the heating mode in a state where object 15 to be heated is not disposed inside heating chamber 2.

In control in the preheating mode, grill heater 10 is kept in an ON state, and convection heater 13 is first kept in an ON state for a while, and thereafter the ON state and the OFF state are repeated, circulation fan 14 is kept in an ON state, and microwave generator 3 is kept in an OFF state. By such control, while grill heater 10 heats the whole inside of heating chamber 2 by radiation, convection heater 13 and circulation fan 14 generate a circulation flow inside heating chamber 2. Thus, before the heating mode is started, the whole inside of heating chamber 2 is uniformly heated up to a predetermined temperature (for example, 230° C.).

A temperature of the inside of heating chamber 2 is continuously measured by a temperature sensor (not illustrated). When the temperature of the inside of heating chamber 2 reaches a predetermined preheating setting temperature (for example, 230° C.), convection heater 13 is switched from the ON state into ON/OFF control. A reason why the ON/OFF control is performed for convection heater 13 is that the temperature of the inside of heating chamber 2 is kept at a substantially preheating setting temperature. Circulation fan 14 is rotated at a low speed (for example, 2000 rpm), so that the temperature of the inside of heating chamber 2 makes uniform, and it is possible to prolong life of a motor of circulation fan 14.

Now, the heating mode is described. The heating mode is a mode in which object 15 to be heated is heated by a microwave and the like in a state where object 15 to be heated is disposed in heating chamber 2 heated in the preheating mode.

In control in the heating mode, output of grill heater 10 is increased, convection heater 13 is turned OFF, and circulation fan 14 is continuously kept in the ON state, so that microwave generator 3 is turned on.

Consequently while object 15 to be heated and the whole inside of heating chamber 2 are heated by radiation by grill heater 10, a circulation flow is generated in heating chamber 2 by circulation fan 14. Thus, object 15 to be heated is uniformly heated by combination of radiation heating and convection heating by the circulation flow of hot air.

At the same time, microwave generator 3 is operated, and microwave heating is performed in addition to the radiation heating and the convection heating. The microwave heating using high-output microwave generator 3 is performed, so that it is possible to more rapidly and uniformly heat object 15 to be heated.

In the heating mode, in order to rapidly heat object 15 to be heated, output of grill heater 10 is set in response to the temperature of the inside of heating chamber 2. For example, in a case where the temperature of the inside of heating chamber 2 is 230° C., the output of grill heater 10 is set to 350 W. Additionally, in a case where the temperature of the inside of heating chamber 2 is 150° C., the output of grill heater 10 is set to 260 W.

A reason why convection heater 13 is turned off is that power consumption of whole heating cooker 30 is restricted in a constant range. For example, there is a restriction that an upper limit of a current of a general plug is 20 A. Therefore, in the heating mode using microwave generator 3, convection heater 13 is turned off, thereby enabling a current not to exceed the above upper limit of a current.

Also in this case, grill heater 10 and circulation fan 14 are kept in the ON states, and therefore the radiation heating and the convection heating are continuously performed.

A number of rotations of circulation fan 14 in the heating mode is the same as a number of rotations of circulation fan 14 in the preheating mode in FIG. 16, but is not limited to this, and can be freely set in a range from about 1500 rpm to about 5000 rpm for a purpose of controlling a grilled condition of object 15 to be heated.

As described above, according to the method for heating by combination of the preheating mode and the heating mode, microwave generator 3 having a total output of about 1300 W is used, so that, for example, four sheets of semi-cooked chicken in a frozen state (about 100 g to about 150 g) as object 15 to be heated can be thawed for about four minutes to be heated.

As described above, according to this exemplary embodiment, in convection device 35, hot air is guided to discharge ports 22b by air guide 19, so that the hot air is easily concentrated and supplied to a lower part of heating chamber 2. As a result, it is possible to more rapidly and uniformly heat object 15 to be heated.

Now, a structure of a cooling mechanism for microwave generator 3 and fan drive unit 16 in body 1, which is performed at the same time as the above heating operation, and location of the two magnetron of microwave generator 3 are described with reference to FIG. 17 to FIG. 24.

FIG. 17 is a plan view as bottom surface 2c of heating chamber 2 is viewed from an upper side, in order to illustrate location of the two magnetrons (magnetrons 3a, 3b) and the two waveguides (waveguides 17a, 17b) provided below heating chamber 2.

FIG. 18 and FIG. 19 are, respectively, a plan view and a perspective view for illustrating location of the two magnetrons, the two inverters (inverters 4a, 4b), the two waveguides, and the four cooling fans (cooling fans 5a to 5d) in machine chamber 31.

Magnetrons 3a, 3b are disposed side by side on right and left sides respectively. Waveguide 17a and waveguide 17b extending from magnetrons 3a, 3b respectively are also disposed side by side on right and left sides respectively. Waveguides 17a, 17b extend forward from magnetrons 3a, 3b, respectively.

Microwave radiation hole 38a and microwave radiation hole 38b formed in leading ends of waveguides 17a, 17b are points for supplying microwaves into heating chamber 2, which are connected to openings in bottom surface 2c of heating chamber 2. Stirrer shaft 34 penetrates bottom surface 2c of heating chamber 2 between microwave radiation holes 38a, 38b.

As illustrated in FIG. 18 and FIG. 19, in this exemplary embodiment, inverters 4a, 4b are provided for magnetrons 3a, 3b, respectively, and magnetrons 3a, 3b are separately driven by inverters 4a, 4b, respectively.

Cooling fan 5a and cooling fan a are provided in order to cool magnetron 39a and inverter 4a, respectively, and cooling fan 5c and cooling fan 5d are provided in order to cool magnetron 3b and inverter 4b, respectively.

Cooling fans 5a, to 5d are configured by multiblade fans and the like, are installed in front of inverters 4a, 4b such that respective rotating shafts are aligned on a straight line, take air from axial directions of the rotating shafts of the fans, and send the air toward a back side of heating cooker 30. In order that the intake of the air in each cooling fan is not hindered by an adjacent cooling fan, cooling fans 5a to 5d are disposed at predetermined intervals.

Magnetrons 3a, 3b correspond to first and second microwave generators, respectively. Waveguides 17a, 17b correspond to first and second waveguides, respectively. Inverters 4a, 4b correspond to first and second inverters, respectively.

FIG. 20 to FIG. 22 each are a diagram for explaining the cooling mechanism for microwave generator 3 and fan drive unit 16, and these diagrams each illustrate a flow of cooling air by the cooling mechanism. FIG. 20 to FIG. 22 each illustrate exposed heating chamber 2 while components other than front surface 1a of body 1 are omitted for explanation. FIG. 23 is an enlarged view of A part of FIG. 4, and FIG. 24 is an enlarged view of E part of FIG. 21.

As illustrated in FIG. 20 to FIG. 22, when cooling unit 5 is operated, air is sucked from front grill 31a of machine chamber 31 (refer to arrow W1), and the air is sent out toward a back side of cooling unit 5 (refer to arrow W2). The air sent out cools inverter unit 4 and microwave generator 3 in order.

The air that cools inverter unit 4 and microwave generator 3 passes through exhaust duct 45 (refer to FIG. 5A) disposed on a rear surface of body 1 and is then discharged above heating cooker 30 (refer to arrow W3). In FIG. 21 and FIG. 22, illustration of exhaust duct 45 is omitted.

On the other hand, when cooling fan 43 for fan drive unit 16 is operated, a space in body 1 located behind operation part 41 is sent out toward fan drive unit 16. The air sent out is guided upward by partition part 44 (refer to FIG. 21) (arrow W4). The air guided upward hits on an upper surface of body 1, and flows through a space between body 1 and heating chamber 2 forward (refer to arrow W5).

Thereafter, exhaust holes 37 formed in inner upper surface 1b and inner side surface 1c (refer to FIG. 23 and FIG. 24) of front surface 1a of body 1 is exhausted outside heating cooker 30. Exhaust holes 37 are disposed so as to face an upper surface and a side surface of door 11 being closed.

According to the above cooling mechanism, inverter unit 4 and microwave generator 3 are cooled by use of cooling unit 5, and fan drive unit 16 is cooled by use of cooling fan 43. Thus, inverter unit 4 and microwave generator 3, and fan drive unit 16 are cooled by separate cooling flows, so that it is possible to attain efficient cooling.

Generally when heating operation is performed, a temperature of microwave generator 3 becomes higher than a temperature of inverter unit 4. According to this exemplary embodiment, like the above cooling mechanism, inverter unit 4 and microwave generator 3 are cooled in order of a low temperature, so that it is possible to efficiently cool inverter unit 4 and microwave generator 3.

Cooling air constantly flows through an inner space of body 1 by cooling fan 43, and therefore an effect of reducing a surface temperature of an upper surface and a front surface of heating cooker 30 (an upper surface and front surface 1a of body 1) is also exerted.

Additionally, the air that cools fan drive unit 16 to be exhausted from exhaust holes 37 hits on the upper surface and the side surface of door 11. Consequently, unlike a case where exhaust holes 37 is formed in, for example, front surface 1a of body 1, air discharged from exhaust holes 37 is unlikely to directly hit on a user, and therefore it is possible to reduce uncomfortable feeling of the user.

As illustrated in FIG. 23 and FIG. 24, in exhaust holes 37 formed in inner upper surface 1b of body 1, a number of exhaust holes 37a disposed at central part is less than a number of exhaust holes 37b disposed right and left of the central part. Thus, exhaust volume from the central part is decreased.

Consequently, when the user grips handle 12 provided on central upper side of door 11, it is possible to reduce the volume of exhaust received from exhaust holes 37, and it is possible to reduce the uncomfortable feeling of the user. Exhaust holes 37c is also provided in inner side surface is in addition to exhaust holes 37a, 37b, and hot air to be exhausted is dispersed, so that it is possible to further reduce the uncomfortable feeling of the user.

Front grill 31a is provided on a front surface of heating cooker 30, and therefore it is possible to reliably suck air regardless of whether other object exists adjacent to right and left. Consequently, for example, even in a case where a plurality of heating cookers 30 are disposed right and left adjacent to each other, it is possible to ensure a suction path of cooling air.

In this exemplary embodiment, as illustrated in FIG. 20, microwave generator (magnetrons 3a, 3b) are disposed below convection device 35, cooling unit 5 (cooling fans 5a to 5d) and inverter unit 4 (inverters 4a, 4b) are disposed below heating chamber 2.

As illustrated in FIG. 17 to FIG. 19, a group of magnetron 3a and waveguide 17a, and a group of magnetron 3b and waveguide 17b are disposed right and left, respectively, and waveguides 17a, 17b are disposed so as to extend in the front-back direction.

Inverter 4a, is disposed below waveguide 17a so as to be aligned with magnetron 3a in the front-back direction. Inverter 4b is disposed below waveguide 17b so as to be aligned with magnetron 3b in the front-back direction. Cooling fans 5a to 5d are disposed so as to be aligned with inverters 4a, 4b in the front-back direction and are disposed such that the respective rotating shafts of the fans are aligned on a straight line.

With the above configuration, it is possible to effectively utilize a space inside machine chamber 31. As a result, a lateral dimension of heating cooker 30 including a plurality of magnetrons can be designed much smaller. In a convenience store, a fast food restaurant, and the like, a plurality of heating cookers are often installed adjacent to each other on right and left sides. This effect is particularly meaningful for a microwave oven for business use.

Steam and the like inside heating chamber 2, generated during the heating operation pass through exhaust duct 42, and are exhausted upward from the back part of body 1 (arrow W6), as illustrated in FIG. 21 and FIG. 22.

Now, a structure of hinges supporting opening/closing of door 11 is described with reference to FIG. 25 to FIG. 29.

FIG. 25 is a side view of the inside of body 1 with door 11 closed (door 11 is not illustrated). FIG. 26 and FIG. 27A each are a perspective view of the inside of body 1 with door 11 closed (door 11 is not illustrated). FIG. 27B is an enlarged view of G part surrounded by one dot chain line in FIG. 27A. FIG. 28A is a sectional view taken along line 28A-28A of FIG. 25. FIG. 28B is an enlarged view of H part surrounded by one dot chain line in FIG. 28A. FIG. 29 is a side view of the inside of body 1 with door 11 opened.

As illustrated in FIG. 25 to FIG. 29, a pair of hinge structures 60 is provided in right and left spaces between a side surface of heating chamber 2 and a side surface of body 1. Hinge structures 60 each include hinge 61, door hinge spacer 62, hinge mounting plate 63, door guide roller 64, door arm 65, and spring 66.

As illustrated in FIG. 25, FIG. 26, and like, hinge 61 penetrates front surface 2a of heating chamber 2, is fixed to door hinge spacer 62, and rotatably supports a lower end part of door 11. As illustrated in FIG. 27A, FIG. 27B, and the like, hinge 61, hinge mounting plate 63, and spring 66 are mounted on door hinge spacer 62.

At an end on a back side of door hinge spacer 62, hook 62a for hooking spring 66 is provided. Hinge mounting plate 63 is fixed to door hinge spacer 62 and bottom surface 2c of heating chamber 2, and hinge 61 is fixed to bottom surface 2c of heating chamber 2 through door hinge spacer 62.

Door guide roller 64 supports sliding in the front-back direction of door arm 65. Door arm 65 has a first end mounted on a central part of door 11, and a second end mounted on a first end of spring 66, and supports opening/closing of door 11 along with hinge 61. A second end of spring 66 is fixed to hook 62a of door hinge spacer 62. When door 11 is closed, spring 66 contracts (refer to FIG. 25). When door 11 is opened, spring 66 extends (refer to FIG. 29).

In the above configuration, door 11 shifts from a closed state to an opened state (refer to FIG. 25 to FIG. 29) by rotating around the lower end part, which is a connection point with hinges 61, in a longitudinal direction. At this time, door arms 65 connected to the central part of door 11 move forward while sliding on door guide rollers 64. Springs 66 mounted on the second ends of door arm 65 are brought into an elongated state from a contracted state by the movement of door arms 65.

By such operation of hinge structures 60, door 11 is opened. On the contrary when door 11 shifts from the opened state to the closed state (refer to FIG. 29 to FIG. 25), reverse operation to the above operation is performed.

In this exemplary embodiment, hinge structures 60 including hinges 61 are mounted on bottom surface 2c of heating chamber 2 by hinge mounting plates 63. Unlike this, in a case of a configuration in which hinges 61 are mounted not on heating chamber 2 but on body 1, a difference between a temperature of hinges 61 and a temperature of front surface 2a of heating chamber 2 is increased. Therefore, when door 11 is closed, a gap between door 11 mounted on hinges 61 and front surface 2a of heating chamber 2 may be generated by a difference in a coefficient of thermal expansion.

Compared to such a configuration, according to hinge structures 60 of this exemplary embodiment, hinges 61 are mounted on bottom surface 2c of heating chamber 2, and therefore a temperature difference between hinge 61 and front surface 2a of heating chamber 2 is reduced. Consequently it is possible to reduce a possibility that a gap is generated between door 11 and front surface 2a of heating chamber 2 when door 11 is closed.

Thus, the present disclosure is described while the above exemplary embodiment is given, but the present disclosure is not limited to the above exemplary embodiment. In this exemplary embodiment, waveguides 17a, 17b linearly extend forward from magnetrons 3a, 3b.

However, for example, as illustrated in FIG. 30, waveguides 40a and waveguides 40b may have H corner shape 39c and H corner shape 39d curved toward microwave radiation hole 39a, and microwave radiation hole 39b at 90 degrees, respectively.

While an “E corner shape” is a shape in which a waveguide is bent in parallel to an electric field surface (E surface), the “H corner shape” is a shape in which each waveguides 40a, 40b is bent in parallel to a magnetic field surface (H surface). Waveguides 40a, 40b are connected to microwave radiation holes 39a, 39b at H corner shapes 39c, 39d, so that microwaves whose advancing directions are bent at 90 degrees overlap with each other in a vicinity of a central part of heating chamber 2; therefore, it is possible to radiate microwaves having higher intensity.

Second Exemplary Embodiment

Hereinafter, a heating device according to a second exemplary embodiment of the present disclosure is described with reference to FIG. 31 to FIG. 33. FIG. 31 is a perspective view of convection device 50 according to the second exemplary embodiment. FIG. 32 is a front view of back wall 2d of heating chamber 2 according to the second exemplary embodiment of the present disclosure.

Similarly to the first exemplary embodiment, convection device 50 for generating hot air to be supplied into heating chamber 2 is provided behind back wall 2d of heating chamber 2 also in this exemplary embodiment. Convection device 50 is partitioned from heating chamber 2 by back wall 2d, and is communicated with heating chamber 2 through openings 22.

However, as illustrated in FIG. 31, in this exemplary embodiment, upper and lower positional relation of joining part 19c and isolated part 19d of air guide 19 is reversed to upper and lower positional relation of the joining part and the isolated part in the first exemplary embodiment. That is, isolated part 19d of air guide 19 is provided so as to be isolated from air guide 18 in an upper half of air guide 18.

With this configuration, discharge ports 22d are provided above suction ports 22c formed at a substantially central part of back wall 2d (refer to FIG. 32) in this exemplary embodiment.

While air guide 19 is formed by a separate member from air guide 18 in the first exemplary embodiment, joining part 19c of air guide 19 is formed integrally with air guide 18 in this exemplary embodiment.

Furthermore, while the two wind direction plates (wind direction plates 20, 21) are provided in the front-back direction between air guide 18 and air guide 19 in the first exemplary embodiment, a single wind direction plate (wind direction plate 23) is provided in the front-back direction between air guide 18 and air guide 19 in this exemplary embodiment.

Wind direction plate 23 partitions a space between air guide 18 and isolated part 19d of air guide 19, and directs forward hot air spirally sent out by circulation fan 14, similarly to wind direction plates 20, 21.

In the above configuration, when circulation fan 14 is driven, air in heating chamber 2 is sucked into convection device 50 through suction ports 22a of back wall 2d (refer to arrow C of FIG. 31). The sucked air flows toward circulation fan 14 by air guide 18.

The air sent out by circulation fan 14 is guided to air guide 19, and flows through the space formed between air guide 18 and isolated part 19d of air guide 19 (arrows D4, D5). Thereafter, the air is sent out to a vicinity of a ceiling of heating chamber 2 through discharge ports 22b of back wall 2d.

FIG. 33 is a perspective view illustrating an inside of heating chamber 2, particularly the ceiling according to the second exemplary embodiment. As illustrated in FIG. 33, in this exemplary embodiment, wind direction plate 24 protruding forward is provided in a vicinity of a borderline between suction ports 22c and discharge ports 22d of back wall 2d. Wind direction plate 24 has horizontal portion 24a horizontally extending across heating chamber 2 in a right-left direction, and vertical portion 24b and vertical portion 24c formed above horizontal portion 24a, and vertically extending at a predetermined interval.

Wind direction plate 24 imparts directivity to a flow of air supplied from convection device 35 into heating chamber 2, and directs most of the flow of the air toward grill heater 10.

Two wind direction plates (wind direction plates 25, 26) extending in a right-left direction are provided on ceiling 2b of heating chamber 2 so as to be located in a vicinity of grill heater 10 (more specifically surrounded by bent grill heater 10). A width of wind direction plate 26 is wider than a width of wind direction plate 25 located behind wind direction plate 26.

Wind direction plates 25, 26 direct a portion of the flow of the air sent out from convection device 35 downward, in a vicinity of a center of the ceiling of heating chamber 2.

With the above configuration, a portion of a circulation flow of the hot air sent out by convection device 35, and heated by convection heater 13 and/or grill heater 10 is sprayed on object 15 to be heated from above, and heats object 15 to be heated. Thus, it is possible to heat more rapidly and uniformly object 15 to be heated.

INDUSTRIAL APPLICABILITY

The present disclosure is applicable to a microwave oven having a grill mode and a convection mode, and particularly useful for a microwave oven for business use used in a convenience store, a fast food restaurant, or the like.

REFERENCE MARKS IN THE DRAWINGS

- 1 body
- 1
  a, 2a front surface
- 2 heating chamber
- 2
  b ceiling
- 2
  c bottom surface
- 2
  d back wall
- 3 microwave generator
- 3
  a, 3b magnetron
- 4 inverter unit
- 4
  a, 4b inverter
- 5 cooling unit
- 5
  a, 5b, 5c, 5d, 43 cooling fan
- 6 antenna
- 7 plate receiving base
- 8 tray
- 9 wire rack
- 10 grill heater
- 11 door
- 12 handle
- 13 convection heater
- 14 circulation fan
- 15 object to be heated
- 16 fan drive unit
- 17 waveguide part
- 17
  a, 17b, 40a, 40b waveguide
- 18, 19 air guide
- 18
  a cut-away part
- 19
  a, 19c joining part
- 19
  b, 19d isolated part
- 20, 21, 23, 24, 25, 26 wind direction plate
- 20
  a, 21a lower end
- 20
  b, 21b upper end
- 22 opening
- 22
  a, 22c suction port
- 22
  b, 22d discharge port
- 24
  a horizontal portion
- 24
  b, 24c vertical portion
- 30 heating cooker
- 31 machine chamber
- 31
  a front grill
- 32 stirrer
- 30 motor
- 34 stirrer shaft
- 35, 50 convection device
- 36 hot air generation mechanism
- 37, 37a, 37b, 37c exhaust hole
- 38
  a, 38b, 39a, 39b microwave radiation hole
- 39
  c, 39d H corner shape
- 41 operation part
- 42 exhaust duct
- 44 partition part
- 45 exhaust duct
- 46 exhaust hole
- 60 hinge structure
- 61 hinge
- 62 door hinge spacer
- 62
  a hook
- 63 hinge mounting plate
- 64 door guide roller
- 65 door arm
- 66 spring

Number	Name	Date	Kind
4745249	Daniels	May 1988	A
20060011607	Cho	Jan 2006	A1
20070215608	Yoshino	Sep 2007	A1
20110147376	Ueda et al.	Jun 2011	A1

Number	Date	Country
102132104	Jul 2011	CN
1-169701	Nov 1989	JP
6-034137	Feb 1994	JP
8-327065	Dec 1996	JP
2003-207134	Jul 2003	JP
2006-170579	Jun 2006	JP

Heating cooker

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Date Filed

Date Issued

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CPC

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US

CPC

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Term Extension

Abstract

Description

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Priority Claims (1)

PCT Information

US Referenced Citations (4)

Foreign Referenced Citations (6)

Non-Patent Literature Citations (2)

Related Publications (1)

Entry
Chinese Office Action dated May 24, 2017 for the related Chinese Patent Application No. 201580006757.4 and Whole Sentence Translation thereof.
International Search Report of PCT application No. PCT/JP2015/000509 dated Apr. 7, 2015.