The present disclosure relates to a heating device and an image forming apparatus.
JP-A-2010-164787 discloses a heating device that performs fixing, drying, and pre-fixing preheating on an unfixed print image formed on a transfer material such as a printing sheet using an infrared radiation heater. The heating device is provided on a back surface of the infrared radiation heater facing the transfer material, and includes, in addition to a back surface reflection plate that returns a radiation to the back surface of the infrared radiation heater to the transfer material, side reflection plates that are movable in a width direction of the transfer material on both sides of the transfer material in the width direction.
In a heating device including a heating unit that heats a transported material being transported in a transport direction in a non-contact manner and a facing portion that faces the heating unit on a side opposite to a heating unit side with respect to the transported material, for example, when a length of the heating unit in the transport direction is equal to or less than a length of the facing portion in the transport direction, a temperature distribution may occur in the facing portion.
Aspects of non-limiting embodiments of the present disclosure relate to preventing an occurrence of the temperature distribution in the facing portion as compared with a configuration in which the length of the heating portion in the transport direction is equal to or less than the length of the facing portion in the transport direction, or a length of the heating unit in an intersecting direction is equal to or less than a length of the facing portion in the intersecting direction.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a heating device including: a heating unit configured to heat a transported material being transported in a transport direction in a non-contact manner with respect to the transported material; and a facing portion that is disposed on a side opposite to the heating unit with respect to the transported material and faces the heating unit in a facing direction intersecting the transport direction, wherein a length of the heating unit in the transport direction is longer than a length of the facing portion in the transport direction, or a length of the heating unit in an intersecting direction intersecting the transport direction and the facing direction is longer than a length of the facing portion in the intersecting direction.
Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
Hereinafter, an example of exemplary embodiments according to the present disclosure will be described with reference to the drawings.
(Image Forming Apparatus 10)
A configuration of the image forming apparatus 10 according to a present exemplary embodiment will be described.
The image forming apparatus 10 shown in
(Image Forming Unit 14)
The image forming unit 14 is an example of a forming unit that forms an image on the recording medium. The image forming unit 14 has a function of forming the toner image on the recording medium P serving as an example of a transported material. Specifically, the image forming unit 14 includes a toner image forming unit 22 and a transfer device 17.
(Toner Image Forming Unit 22)
The toner image forming unit 22 shown in
The toner image forming unit 22 of each color is similarly configured except for a toner to be used. Each part of the toner image forming unit 22(Y) is denoted by a reference sign in
Specifically, the toner image forming unit 22 of each color includes a photoconductor drum 32 (photoconductor) that rotates in one direction (for example, in a counterclockwise direction in
In the toner image forming unit 22 of each color, the charger 23 charges the photoconductor drum 32. The exposure device 36 exposes the photoconductor drum 32 charged by the charger 23 to form an electrostatic latent image on the photoconductor drum 32. The developing device 38 develops the electrostatic latent image, which is formed on the photoconductor drum 32 by the exposure device 36, to form a toner image.
(Transfer Device 17)
The transfer device 17 shown in
(Primary Transfer Roller 26)
Each of the primary transfer rollers 26 shown in
(Transfer Belt 24)
The toner image is transferred from the photoconductor drum 32 of each color to an outer circumferential surface of the transfer belt 24 shown in
(Secondary Transfer Body 27 and Facing Roller 42A)
The secondary transfer body 27 shown in
As shown in
As shown in
As shown in
(First Transport Body 11 and Second Transport Body 12)
The first transport body 11 shown in
The second transport body 12 shown in
(Fixing Device 16)
The fixing device 16 shown in
(Pressurizing Body 67)
As shown in
The pressurizing roller 69 has a function of pressurizing the recording medium P by sandwiching the recording medium P between the pressurizing roller 69 and the heating roller 68. Plural (specifically, two) recessed portions 69D in which the gripper 54 and the attachment member 55 of the transport unit 15 are accommodated are formed on an outer circumference of the pressurizing roller 69. The number of the recessed portions 69D is determined according to the arrangement interval of the gripper 54 along the circulation direction C of the chain 52 to be described later. The number of the recessed portions 69D may be one, or may be three or more.
As shown in
(Heating Roller 68)
The heating roller 68 has a function of heating the recording medium P. The heating roller 68 includes a heat source 68B such as a halogen lamp. The heating roller 68 heats the toner image by sandwiching the recording medium P between the heating roller 68 and the pressurizing roller 69, and fixes the toner image on the recording medium P.
(Transport Unit 15)
The transport unit 15 shown in
Specifically, as shown in
As shown in
As shown in
Plural grippers 54 are attached to the attachment members 55 at predetermined intervals along the device depth direction D. In other words, the grippers 54 are attached to the chains 52 via the attachment members 55. The gripper 54 has a function of holding a front end portion of the recording medium P. As shown in
Specifically, the gripper 54 holds the front end portion of the recording medium P outside an image region of the recording medium P. The image region of the recording medium P is a region onto which the toner image is transferred in the recording medium P. In the gripper 54, for example, the claw 54A is pressed against the claw base 54B by a spring or the like, and the claw 54A is opened and closed with respect to the claw base 54B by action of a cam or the like.
The transport unit 15 holds the front end portion of the recording medium P sent from the first transport body 11 by the gripper 54 as shown in
Further, after causing the recording medium P to pass through the secondary transfer position T2, the transport unit 15 further causes both the gripper 54 and the recording medium P to pass through the fixing position T3 while holding the recording medium P by the gripper 54. In a portion where the chain 52 is wound around the sprocket 19, the gripper 54 moves integrally with the pressurizing roller 69 in a rotation direction (E direction) of the pressurizing roller 69 in a state where the gripper 54 is accommodated in the recessed portion 69D of the pressurizing roller 69.
(Heating Unit 70)
The heating unit 70 shown in
The heater 72 is an example of a heating part configured to, with respect to the transported material being transported in the transport direction, heat the transported material in the non-contact manner. The heater 72 is a heating member that heats the recording medium P in the non-contact manner with respect to the recording medium P being transported in the transport direction X by the transport unit 15. Specifically, the heater 72 is configured as follows.
As shown in
The reflection plate 73 has a function of reflecting infrared rays from the heater 72 to a device lower side (that is, a side of the recording medium P transported by the transport unit 15). The reflection plate 73 is formed in a box shape with the device lower side opened. The reflection plate 73 is formed using a metal plate such as an aluminum plate.
In the present exemplary embodiment, the heater 72 is described as an example of the heating part, but the heating unit 70 may be grasped as an example of the heating part.
(Blower Unit 80)
The blower unit 80 shown in
The blower unit 80 has a function of blowing air to a lower surface of the recording medium P transported by the transport unit 15. Specifically, the blower unit 80 has a function of maintaining a non-contact state with the recording medium P by floating the recording medium P by blowing air to the recording medium P such that the recording medium P is transported by the transport unit 15 with the blower unit 80 in the non-contact state with a back surface on a side opposite to the surface of the recording medium P on which an unfixed image is formed.
The blower unit 80 includes a main body 82, a blower plate 83 serving as a blowing member, and a blower 84. The main body 82 has a space 82A inside that opens upward.
The blower 84 is provided at a lower portion of the main body 82. The blower 84 sends air to the space 82A of the main body 82. As an example, an axial-flow blower that blows air in an axial direction is used as the blower 84. As the blower 84, a centrifugal blower that blows air in a centrifugal direction, such as a multi-blade blower (for example, a sirocco fan), may be used.
The blower plate 83 is an example of a facing portion that is on a side opposite to a heating part side with respect to the transported material and faces the heating part in a facing direction intersecting the transport direction. Specifically, the blower plate 83 faces the heating unit 70 in the upper-lower direction Z on the side (that is, the lower side) opposite to the heating unit 70 side (that is, the upper side) with respect to the recording medium P transported by the transport unit 15. The upper-lower direction Z is an example of the facing direction intersecting the transport direction X.
Specifically, as shown in
By passing air sent from the blower 84 to the space 82A of the main body 82 upward through the plural blower holes 83A to be applied to the lower surface of the recording medium P, the blower plate 83 causes the recording medium P to float.
In the present exemplary embodiment, the blower plate 83 is described as an example of the facing portion, but the blower unit 80 may be grasped as an example of the facing portion.
(Lengths of Blower Plate 83 and Heater 72 and Positional Relationship Between Blower Plate 83 and Heater 72)
As shown in
The heating region 72R of the heater 72 is a portion that generates heat in the heater 72. In the present exemplary embodiment, the heating region 72R of the heater 72 corresponds to an arrangement portion in which the filament 72B is disposed. A length of the filament 72B is shorter than a length of the glass tube 72A.
Further, both end portions of the heater 72 in the device depth direction D protrude with respect to the blower plate 83 in the device depth direction D. Specifically, both end portions of the heater 72 in the device depth direction D in the heating region 72R of the heater 72 protrude with respect to the blower plate 83 in the device depth direction D. In other words, the heater 72 has a protruding portion 72E protruding with respect to the blower plate 83 in the device depth direction D. In the present exemplary embodiment, the heater 72 has protruding portions 72E at the both end portions in the device depth direction D. Each protruding portion 72E is disposed above the chain 52.
(Shielding Plate 90)
The shielding plate 90 is an example of a shielding portion that shields heat of the heating part. Specifically, the shielding plate 90 is provided between the chain 52 (an example of a component) disposed below the protruding portion 72E of the heater 72 and the protruding portion 72E of the heater 72. The shielding plate 90 shields heat of the heater 72 between the protruding portion 72E of the heater 72 and the chain 52. In other words, the shielding plate 90 has a function of preventing the heat of the heater 72 from reaching the chain 52.
In
Further, the shielding plate 90 is separated from the blower plate 83. Specifically, the shielding plate 90 is separated from the blower plate 83 on the upper side.
The shielding plate 90 is formed in a plate shape in which the upper-lower direction Z is the thickness direction. The shielding plate 90 protrudes outward (in an arrow S direction) from an end portion 83S of the blower plate 83 in the device depth direction D. In the device depth direction D, one end portion 90A of the shielding plate 90 in the device depth direction D is disposed at the same position as the end portion 83S of the blower plate 83 in the device depth direction D. The one end portion 90A of the shielding plate 90 in the device depth direction D may be disposed, for example, slightly outside (in the arrow S direction) with respect to the end portion 83S of the blower plate 83 in the device depth direction D, or may be disposed slightly inside (in a direction opposite to the arrow S direction) with respect to the end portion 83S of the blower plate 83 in the device depth direction D. On the other hand, the other end portion 90B of the shielding plate 90 in the device depth direction D is disposed, for example, outside (in the arrow S direction) with respect to an end portion 72S of the heater 72 in the device depth direction D. The other end portion 90B of the shielding plate 90 in the device depth direction D may be disposed outside with respect to the chain 52 and inside (in the direction opposite to the arrow S direction) with respect to the end portion 72S of the heater 72 in the device depth direction D.
A length of the shielding plate 90 in the transport direction X is, for example, longer than a length of the heating unit 70 in the transport direction X. Specifically, both end portions of the shielding plate 90 in the transport direction X protrude with respect to the heating unit 70 in the transport direction X. As the shielding plate 90, for example, a plate material made of a heat resistant material (for example, a metal material) is used.
(Operation According to Present Exemplary Embodiment)
According to the image forming apparatus 10 (see
The recording medium P to which the toner image is transferred is further transported by the transport unit 15, and passes between the heating unit 70 and the blower plate 83 of the blower unit 80. At this time, the recording medium P is transported in a floating state by air sent from the blower hole 83A of the blower plate 83. By radiant heat of the heater 72 of the heating unit 70, the unfixed image formed on the surface of the recording medium P is preheated in the non-contact manner.
The preheated recording medium P is further transported to the fixing position T3 by the transport unit 15, and is heated by the heating roller 68 and pressurized by the pressurizing roller 69. Accordingly, the toner image is fixed on the recording medium P. In the present exemplary embodiment, for example, in a gap M (see
Here, in the present exemplary embodiment, as described above, the length of the heater 72 in the device depth direction D (an example of the intersecting direction) is longer than the length of the blower plate 83 in the device depth direction D.
As shown in
In contrast, in the present exemplary embodiment, as shown in
As a result, according to the configuration of the present exemplary embodiment, a distance between the heater 72 and the recording medium P is also unlikely to change partially, and heating failure of the recording medium P is prevented as compared with the first comparative example.
Specifically, as shown in
Further, in the present exemplary embodiment, as shown in
Further, in the present exemplary embodiment, as shown in
In contrast, in the present exemplary embodiment, since the shielding plate 90 shields the heat of the heater 72 between the protruding portion 72E of the heater 72 and the chain 52, a temperature rise of the chain 52 is prevented as compared with the fifth comparative example. Accordingly, according to the configuration of the present exemplary embodiment, a variation in the transport timing due to the thermal expansion of the chain 52 and an occurrence of the skew are prevented as compared with the fifth comparative example.
In the present exemplary embodiment, as shown in
(Modification of Heating Unit 70)
In the present exemplary embodiment, as shown in
In the first modification, as shown in
In the present exemplary embodiment, as shown in
In the second modification, the plural heaters 72 heat the heating plate 172, and the heating plate 172 heats the recording medium P by radiant heat. As the heating plate 172, for example, a black plate is used. In the second modification, as shown in
In the second modification, the length of the heater 72 in the device depth direction D may not be longer than the length of the blower plate 83 in the device depth direction D. An end portion of the heater 72 in the device depth direction D may not protrude with respect to the blower plate 83 in the device depth direction D.
In the second modification, as shown in
Further, in the second modification, as shown in
In other words, in a configuration using the heating plate 172, the length of the heating plate 172 in the device depth direction D may be longer than the length of the blower plate 83 in the device depth direction D, and the length of the heating plate 172 in the transport direction X may be longer than the length of the blower plate 83 in the transport direction X.
In the second modification, by adopting a configuration in which the length of the heating plate 172 in the transport direction X is longer than the length of the blower plate 83 in the transport direction X, a temperature difference between a central portion and both end portions of the blower plate 83 in the transport direction X is smaller than a configuration in which the length of the heating plate 172 in the transport direction X is equal to or less than the length of the blower plate 83 in the transport direction X (seventh comparative example). Therefore, according to the configuration of the present exemplary embodiment, the occurrence of the temperature distribution in the blower plate 83 is prevented as compared with the seventh comparative example.
Further, in the configuration using the heating plate 172, instead of or in addition to making at least one end portion of the heating plate 172 in the device depth direction D protrude with respect to the blower plate 83 in the device depth direction D, at least one end portion of the heating plate 172 in the transport direction X may protrude with respect to the blower plate 83 in the transport direction X. In other words, in the configuration using the heating plate 172, at least one end portion of the heating plate 172 in the device depth direction D may protrude with respect to the blower plate 83 in the device depth direction D, or at least one end portion of the heating plate 172 in the transport direction X may protrude with respect to the blower plate 83 in the transport direction X.
In the second modification, by adopting the configuration in which at least one end portion of the heating plate 172 in the transport direction X protrudes with respect to the blower plate 83 in the transport direction X, the temperature difference between the central portion and the both end portions of the blower plate 83 in the transport direction X is smaller than a configuration in which both end portions of the heating plate 172 in the transport direction X are accommodated in the blower plate 83 in the transport direction X (eighth comparative example). Therefore, according to the configuration of the present exemplary embodiment, the occurrence of the temperature distribution in the blower plate 83 is prevented as compared with the eighth comparative example.
(Modification of Shielding Plate 90)
In the present exemplary embodiment, as shown in
In the third modification, for example, the blower plate 83 may be disposed on an upper side of the chain 52, and the shielding plate 90 may be provided between the chain 52 and protruding portion 72E of the heater 72 on a lower side of the blower plate 83 and on the upper side of the chain 52 as shown in
According to a configuration of the third modification, as compared with a configuration in which the shielding plate 90 is disposed on the heater 72 side with respect to the blower plate 83 (ninth comparative example), heating of the blower plate 83 by the heater 72 is unlikely to be hindered by the shielding plate 90, so that the occurrence of the temperature distribution in the blower plate 83 is prevented.
In the third modification, further, for example, the shielding plate 90 may be disposed between a functional component 152 different from the chain 52 and the protruding portion 72E of the heater 72 to shield the heat of the heater 72 as shown in
Further, in a configuration of the fifth modification, as shown in
Here, in a configuration in which the shielding plate 90 is separated from the blower plate 83 as viewed in the upper-lower direction Z (tenth comparative example), the functional component 152 may be heated between the shielding plate 90 and the blower plate 83. Compared with the tenth comparative example, in a configuration of the sixth modification, the functional component 152 is unlikely to be heated, and a temperature rise of the functional component 152 is prevented.
(Other Modifications)
In the present exemplary embodiment, an example in which the blower plate 83 is used as an example of the facing portion is described, but the present invention is not limited thereto. For example, the facing portion may be a guide portion that guides the recording medium P without blowing air to the transported recording medium P. The guide portion may be, for example, a guide plate that does not have a hole but is in contact with the lower surface of the recording medium P to guide the recording medium P.
In the present exemplary embodiment, the configuration in which the recording medium P is transported in a state in which the recording medium P is held by the gripper 54 is described, but the present invention is not limited thereto. For example, a configuration in which the recording medium P is transported using a transport body such as a transport belt or a transport roller may be used. In this configuration, the transport body such as the transport belt or the transport roller may be used as an example of the facing portion.
In the present exemplary embodiment, an example in which the recording medium P is used as an example of the transported material is described, the present invention is not limited thereto. For example, the transported material may be a to-be-heated material for the purpose of being heated without the purpose of being formed with an image.
In the present exemplary embodiment, the gripper 54 holds the front end portion of the recording medium P, but the present invention is not limited thereto. For example, the gripper 54 may be configured to hold a front end side of the recording medium P from a side end side of the recording medium P. The front end side of the recording medium is a portion on a downstream side (front side) of a center in the transport direction of the recording medium.
In the present exemplary embodiment, an example in which the chain 52 is used as an example of the circulating portion is described, the present invention is not limited thereto. For example, a circulating member such as a timing belt may be used as the circulating portion.
In the present exemplary embodiment, an example in which a fixing device that heats the toner image is used as the heating device is described, the present invention is not limited thereto. For example, a drying device that dries moisture of ink by heating the recording medium P onto which the ink is ejected, or a drying device that dries carrier oil of a liquid developer by heating the recording medium P onto which the toner image is transferred by the liquid developer may be used as the heating device.
In the present exemplary embodiment, the heater 72 that heats the recording medium P by the radiant heat is used as an example of the heating part, but the present invention is not limited thereto. For example, a warm air heater that heats the transported material such as the recording medium P by warm air may be used as the heating part. In the warm air heater that heats with the warm air, the air is diffused by hitting a surface of the blower plate 83, and the warm air is likely to hit the entire blower plate 83, so that the occurrence of the temperature distribution in the blower plate 83 is prevented.
On the other hand, in the heater 72 that heats the recording medium P by the radiant heat, the heat is less likely to be transferred to the entire blower plate 83 as compared with the above warm air heating. Therefore, in a configuration (first comparative example) in which the length of the heater 72 in the device depth direction D (or the transport direction X) is equal to or less than the length of the blower plate 83 in the device depth direction D (or the transport direction X), the temperature distribution is likely to occur in the blower plate 83. Therefore, a configuration in which the length of the heater 72 in the device depth direction D (or the transport direction X) is longer than the length of the blower plate 83 in the device depth direction D (or the transport direction X) is particularly effective.
The image forming apparatus 10 of the present exemplary embodiment may be configured as an image forming apparatus that forms an image on the both surfaces of the recording medium P. The image forming apparatus that forms images on the both surfaces of the recording medium P is configured to, for example, fix an image transferred to one surface of the recording medium P by the fixing device 16, and then invert front and back of the recording medium P and transport the recording medium P to the secondary transfer position T2, and transfer and fix an image to the other surface of the recording medium P.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2019-117616 | Jun 2019 | JP | national |
This is a continuation of International Application No. PCT/JP2019/050793 filed on Dec. 25, 2019, and claims priority from Japanese Patent Application No. 2019-117616 filed on Jun. 25, 2019.
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Number | Date | Country | |
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20220066376 A1 | Mar 2022 | US |
Number | Date | Country | |
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Parent | PCT/JP2019/050793 | Dec 2019 | US |
Child | 17522298 | US |