The present disclosure generally relates to a heating device. More particularly, the present disclosure relates to a heating device comprising micro heaters arranged in an array of rows and columns. The present disclosure also relates to a microfluidic apparatus comprising such heating device.
The microfluidic apparatus includes electrodes to manipulate or process droplets of fluid (e.g., moving, splitting, merging or heating the droplets) in a defined space of the panel/substrate in the microfluidic apparatus. The microfluidic apparatus may utilize an electrowetting on dielectric (EWOD) technique. That is, when a droplet of fluid is present on or above one of the electrodes of the apparatus and an electrical potential is applied to that electrode, the contact angle on the interface between the droplet and the electrode is changed, thereby generating a lateral pushing force to cause the droplet to move on the electrode.
In certain applications of the microfluidic apparatus, the droplets of fluid need to be manipulated under a preset temperature by a heater attached to or included in the microfluidic apparatus. The heater may generate heat to cause the temperature within microfluidic apparatus to generally raise, but this heater cannot make the droplets in different areas (i.e., electrodes in the pixels) of the microfluidic apparatus have different temperatures. Namely, such conventional heater may not be suitable for independent heating of the pixels of the microfluidic apparatus (i.e., pixel-based heating).
Besides, some applications require specific thermal management, such as thermal cycling, so it is desirable to measure or sense the temperatures of the pixels of the microfluidic apparatus for precisely controlling the specific temperatures of the pixels. However, the macroscale thermal sensor may not suffice for this purpose, let alone the conventional heater.
Therefore, the conventional configurations may not adequately address issues associated with the heating, and moreover the thermal sensing, of droplets in the EWOD-based microfluidic apparatus.
According to the embodiments of the present disclosure, there is provided a heating device to independently and/or effectively heat the micro objects manipulated by a micro apparatus/system, for example the droplets of fluids in an EWOD (or AM-EWOD) device or other microfluidic device within a general microfluidic apparatus.
In an embodiment of the present disclosure, the heating device comprises a plurality of micro heaters which are arranged in an array of rows and columns, wherein each of the micro heaters comprises a heating element, a first conductive line and a second conductive line, the first conductive line is connected to a first end of the heating element, and the second conductive line is connected to a second end of heating element.
In an embodiment of the present disclosure, each of the micro heaters further comprises a substrate, and each of the heating elements, the first conductive line and the second conductive line is disposed on or above the substrate.
In an embodiment of the present disclosure, wherein each of the micro heaters further comprises an additional layer disposed on the substrate, and the heating element is disposed on the additional layer to be above the substrate.
In an embodiment of the present disclosure, wherein the heating element is a resistive heating element.
In an embodiment of the present disclosure, wherein the heating element is a patterned heating element.
In an embodiment of the present disclosure, wherein the heating element is in a snakelike or spiral pattern.
In an embodiment of the present disclosure, wherein the substrates of the micro heaters are integrally formed.
In an embodiment of the present disclosure, the microfluidic apparatus comprises: an electrowetting on dielectric (EWOD) device, configured to receive one or more droplets, the EWOD device comprising a plurality of electrode elements arranged in an array of rows and columns; and a heating device, comprising a plurality of micro heaters arranged in an array of rows and columns, wherein each of the micro heaters comprises a heating element, a first conductive line and a second conductive line, the first conductive line is connected to a first end of the heating element, and the second conductive line is connected to a second end of heating element; wherein the micro heaters of the heating device are disposed in relative to the electrode elements of the EWOD device, respectively.
In an embodiment of the present disclosure, wherein the micro heaters of the heating device are disposed below or above the electrode elements of the EWOD device, respectively.
In an embodiment of the present disclosure, wherein the micro heaters of the heating device are disposed beside the electrode elements of the EWOD device, respectively.
In an embodiment of the present disclosure, the microfluidic apparatus further comprises a plurality of thermal sensors, which are disposed above or below the electrode elements of the EWOD device, respectively.
In an embodiment of the present disclosure, the microfluidic apparatus further comprises a plurality of thermal sensors, which are disposed above or below the micro heaters of the heating device, respectively.
In an embodiment of the present disclosure, the microfluidic apparatus further comprises a plurality of thermal sensors, which are disposed beside the micro heaters of the heating device or the electrode elements of the EWOD device, respectively.
In an embodiment of the present disclosure, the EWOD device comprises a first substrate and a second substrate disposed opposite to the first substrate, the electrode elements of the EWOD device are disposed on the first substrate, and the micro heaters of the heating device are disposed on the second substrate.
In an embodiment of the present disclosure, the microfluidic apparatus further comprises a main substrate, wherein the electrode elements of the EWOD device and the micro heaters of the heating device are disposed on the main substrate.
In an embodiment of the present disclosure, the micro heaters of the heating device define a plurality of temperature zones to heat the droplet received in the EWOD device with different temperatures.
In an embodiment of the present disclosure, each of the temperature zones comprises a same number of the micro heaters.
In an embodiment of the present disclosure, each of the temperature zones comprises a different number of the micro heaters.
In an embodiment of the present disclosure, the temperature zones are arranged in concentric rings.
Based on the embodiments of the present disclosure, the micro heaters of the heating device correspond to the respective electrode elements of the EWOD device, so the micro heater may just heat one of the electrode elements to prevent thermal effect of the object on the other electrode elements. Besides, the heating device may be easily assembled or integrated with the EWOD device. On other hand, the thermal sensors associated with the micro heaters of the heating device may sense the temperature of one of the electrode elements heated by the heating device, so as to provide feedback to the heating device; thus, the micro heaters of the heating device may provide more precise heating for the electrode elements. Moreover, the configurations for the micro heater, the electrode element and the thermal sensor may be modified for different requirements of heating, driving or sensing capacity.
Furthermore, the temperatures of the micro heaters in the temperature zones are substantially kept during the operation of the microfluidic apparatus, instead of being frequently or intentionally changed, so it is possible to save the time and/power to heat the electrode elements of the EWOD device.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
In the following description, numerous specific details are set forth to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to person having ordinary skill in the art that the embodiments of the present disclosure may be practiced without those specific details. In other instances, well-known features, such as thin-film transistor (TFT), electrowetting-on-dielectric (EWOD), circuit design layouts, may be not described in detail so as to not unnecessarily obscure the embodiments of the present disclosure. Moreover, multiple features are described in the embodiments, but no limitation is made to an invention that requires all such technical features, and such technical features may be combined or replaced as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar components, and redundant description thereof may be omitted. It is to be appreciated that the components shown in the attached drawings may not necessarily be drawn to scale.
Please refer to
Each of the columns (e.g., five columns) may include a column addressing line (e.g., metal line) 12 that provides a control signal to a corresponding column of the micro heaters 11, and each of the rows (e.g., five rows) may include a row addressing line 13 that provides a control signal to a corresponding row of the micro heaters 11. For example, when one of the column addressing lines 12 is active (Col [i] = high) and one of the row addressing lines 13 is active (Row [i] = high), the corresponding switches are turn on to allow electrical current flowing through the micro heater 11 to generate heat. Normally, only one of the column addressing lines 12 and one of the row addressing lines 13 are active to avoid the unintended actuation of the micro heaters 11. However, two or more of the column addressing lines 12 or the row addressing lines 13 may be active to actuate two or more of the micro heaters 11.
Each of the micro heaters 11 may comprise a heating element 112, such as a resistive heating element (e.g. poly resistor) or other kinds of heating elements that may generate heat as a result of electrical energy flowing therethrough. The heating element 112 may be made by metallic, metal-ceramic or ceramic material. Moreover, the length/width of the micro heater 11 may be 100 µm, and the interval between two adjacent micro heaters 11 may be 5 µm; the size/dimension may be varied according to the practical application, such as the diameter of the micro object (e.g., droplet of fluid) to be heated by the micro heater 11.
Please refer to
The substrate 111 and the heating element 112 may be referred as a bottom layer and a top layer, respectively. The heating element 112 as the top layer may be adjacent to the object to be heated, so the heat generated is more effectively transferred to the object. In other embodiment (not shown), the heating element 112 may be disposed on the substrate 111, so as to reduce the thickness of the micro heater 11 or facilitate the fabrication of the micro heater 11. The heating element 112 may be a patterned heating element, instead of in a simple shape (e.g., circle, triangle, and rectangle); that is said, the heating element 112 may be in a snakelike or spiral pattern, so as to improve the temperature distribution across the heating element 112.
The first conductive line 113 and the second conductive line 114 are disposed on or above the substrate 111; specifically, the first conductive line 113 is disposed on the additional layer 115 to be above the substrate 111 and the second conductive line 114 is disposed on the substrate 111. The first conductive line 113 and the second conductive line 114 may be disposed between the heating element 112 and the substrate 111, or alternatively, one of the first conductive line 113 and the second conductive line 114 may be disposed on the same layer with the heating element 112. The first conductive line 113 is connected to a first end of the heating element 112 by a contact 1121, while the second conductive line 114 is connected to a second end of the heating element 112 by a contact 1121; the contact 1121 may be electrical via or any suitable conductive structure.
The first conductive line 113 may be further connected to the corresponding column addressing line 12 and the second conductive line 114 may be further connected to the corresponding row addressing line 13. Thus, the heating element 112 may be directly controlled or actuated by the column addressing line 12 and the row addressing line 13, without using an active control component. In other embodiment (not shown), if a controller of switch for the first and second conductive lines 113 and 114 is needed, the controller may be formed within the micro heater 11 or outside the micro heater 11. The first conductive line 113 and the column addressing line 12 may be integrally formed as the same conductive line, and the second conductive line 114 and the row addressing line 13 may be integrally formed as the same conductive line.
It is noted that the substrates 111 of all the micro heaters 11 may be integrally formed as a single and large substrate (main substrate). Thus, the heating elements 111, the first conductive lines 113, the second conductive lines 114 of all the micro heaters 11, as well as the column addressing lines 12 and the row addressing lines 13, are disposed on or above the main substrate to form the heating device 10.
Via the above technical contents, the heating device 10 may independently and individually actuate the micro heaters 11 to heat the objects nearby. While the micro heaters 11 in the embodiment generate heat by electrical resistance, the micro heaters 11 may generate heat by other manners. For example, other heating manner for the micro heaters 11 may involve the inductive heating, microwave heating or optical heating (thermal radiation).
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More specifically, each of the electrode elements 21 in the EWOD device 20 may comprise an electrode 211, a first substrate 212, a second substrate 213 disposed opposite to the first substrate 22 and a common electrode 214, the electrode 211 is disposed on the first substrate 212, and the common electrode 214 is disposed on the second substrate 213. The droplet 2A is received in the space defined between the first substrate 212 and second substrate 213. Each of the columns in the EWOD device 20 may include a column addressing line 22 electrically connected to the electrode elements 21 along the corresponding column, so as to provide a control signal to the corresponding column of the electrode elements 21; each of the rows in the EWOD device 20 may include a row addressing line 23 electrically connected to the electrode elements 21 along the corresponding row, so as to provide a control signal to the corresponding row of the electrode elements 21.
Each of the electrode elements 21 may further comprise a thin-film transistor (TFT) 215, or other suitable transistor or switch, coupled to the electrode 211. The gate of the TFT 215 may be connected to the column addressing line 22, the drain of the TFT 215 may be connected to the row addressing line 23 and the source of the TFT 215 may be connected to the electrode 211. A voltage can be applied between the electrode 211 and the common electrode 214 via the TFT 215 to enable the movement of droplet 2A.
The micro heaters 11 of the heating device 10 are disposed in relative to the electrode elements 21 of the EWOD device 20, respectively. For example, the micro heaters 11 are disposed below the electrode elements 21, respectively, and are arranged in the array of rows and columns similar or identical to the array of the electrode elements 21. Thus, each of the electrode elements 21 may have one of the micro heaters 11 underneath. The micro heaters 11 are directly formed on, or in contact with, a lower side of the second substrates 213 of the electrode elements 21, which is opposite to an upper side where the common electrode 214 is formed. The micro heaters 11 may also slightly separate from the second substrates 213 of the electrode elements 21, with layer or structure therebetween.
Since the heating element 112 is disposed adjacent to the corresponding electrode element 21, rather than being remote from the electrode element 21, the heat generated by the heating element 112 may be more effectively/quickly transferred to the droplet 2A on or above the electrode element 21.
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The thermal sensor 30 may be structurally similar to the micro heater 11, as the heating element 112 of the micro heater 11 may have a material property of temperature coefficient of resistance (TCR) that relates electrical resistance to temperature. More specifically, the thermal sensor 30 may include a resistive sensing element (e.g. N+ poly resistor) 31 and two readout pins (i.e., conductive lines) 32 connected to the two ends of the sensing element 31, respectively. The resistance of the sensing element 31 is measured via the two readout pins 32 to estimate the temperature of the droplet 2A nearby, so that how the droplet 2A is heated by the micro heater 11 may be known.
Furthermore, as illustrated in
As illustrated in
Therefore, the controller 40 in a “closed loop feedback” mode can control the micro heater 11 (turn on/off the heater 11, or adjust the current to the heater 11) based on the detected temperature of the droplet 2A, so that the temperature of the droplet 2A may be precisely controlled to be desired one. It is noted that the readout circuit 50 may included or embedded in the controller 40.
As illustrated in
More specifically, as shown in
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Therefore, without frequently or intentionally changing the temperatures of the pixels (micro heaters) in the temperature zones during the operation of the microfluidic apparatus, it is possible to save the time and/power to heat the droplets (the electrode elements of the EWOD device).
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As illustrated in
Moreover, the ratio of the electrode element 21 to the micro heater 11 to the thermal sensor 30 in one pixel unit is n:m:k, wherein the numerals n, m and k may be identical or different from one another. For instance, the pixel unit has one electrode element 21 (n=1), two micro heaters 11 (m=2) and one thermal sensor 30 (k=1), or the pixel unit has two electrode element 21 (n=2), one micro heater 11 (m=1) and one thermal sensor 30 (k=l).
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Alternatively, the thermal sensor 30 may include a diode, transistor or other suitable components able to sense temperature. For example, as shown in
As illustrated in
As illustrated in
As illustrated in
Alternatively, an NMOS transistor may be used to control the current source 14 as well. The “2T1C (i.e., 2 Transistor with 1 Capacitor),” “3T1C” or even “7T1C” type circuit may be used to control the current source 14 as well.
It is noted that the operation speeds of the micro heater 11, the electrode element 21 and the thermal sensor 30 may be different. If a control signal (gate signal) is provided to the micro heater 11, the electrode element 21 and the thermal sensor 30 simultaneously (i.e., synchronous controlling) as referred to
Alternatively, as referred to
It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the accompanying claims or the equivalents thereof.
This application claims the benefit and priority to the U.S. Provisional Pat. Application No. 63/290,160 filed on Dec. 16, 2021, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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63290160 | Dec 2021 | US |