One embodiment of the present invention is described below with reference to the
In the recording card 70, as shown in a plan view of
The recording material is a thermally-reversible thermal recording medium capable of being colored and decolored by a thermal head and capable of being relatively colored depending on the heating temperature and the difference in cooling speeds after being heated. As shown in
Referring back to
The erasing device 30 includes a pair of feed roller 31 feeding the recording cards 70 sequentially from the paper feed cassette 21 in the +X direction, a heating device 100 as an erase head disposed on the +X side from the feeding rollers 31 and capable of ascending and descending, a platen roller 33 disposed below the heating device 100, and a movable roller 34 disposed, in the +X direction of the heating device 100, by way of a movable member 34a.
The heat generating member 103 is sheet-shaped with the longitudinal direction in the Y axis direction, and as shown in
The heat accumulating member 101 is rectangular-shaped with the longitudinal direction in the Y axis direction. As a material of the heat accumulating member 101, for example, aluminum as a metal having high heat conductivity may be used. However, gold, silver, copper, and ferrum may also be used as long as it is a metal having high heat conductivity.
The heating member 102 is rectangular-shaped with the longitudinal direction in the Y direction. Grooves 102a and 102b are formed on the +X and −X side surfaces, respectively, of the heating member 102 along the Y axis. The bottom surface of the heating member 102 is curved downward having a bus line parallel to the Y axis. Like the heat accumulating member 101, aluminum is used as a material of the heating member 102, and the heat capacity of the heating member 102 is adjusted so as to be substantially equal to the heat capacity of the heat accumulating member 101. It should be noted that the heat conductivity of the heating member 102 should be high and the heat capacity of the heating member 102 should be substantially equal to the heat capacity of the heat accumulating member 101. But, it is not required that the materials of the heating member 102 and the heating accumulating member 101 be the same.
The above-mentioned heat generating member 103, heat accumulating member 101, and heating member 102 are integrated in such a manner that the heat generating member 103 is sandwiched between the heat accumulating member 101 and the heating member 102 from upper and lower directions, respectively, fixed together with, for example, bolts. It should be noted that when the heat generating member 103 is sandwiched between the heat accumulating member 101 and the heating member 102, a filling agent such as grease having high heat conductivity may be applied on both sides of the heat generating member 103, thereby increasing the heat conductivity between the heat generating member 103 and the heat accumulating member 101 and between the heat generating member 103 and the heating member 102.
When the recording card 70 is fed into the erasing device 30, while the recording card 70 is being conveyed in the +X direction, the heating surface of the heating device 100 is set so as to contact with the upper surface of the recording card 70 sustained from beneath by the platen roller 33. The information recorded on the recording card 70 is erased by heating the upper surface of the recording card 70 up to or more than the temperature T2 shown in
The recording device 50 is disposed on the upper side (in the +Z direction) of the erasing device 30 and includes a recording head 52 held by a holding member (not shown) capable of ascending and descending, a platen roller 53 disposed beneath the recording head 52, a pull-in roller 51 disposed in the +X direction of the recording head 52 and pulling the recording card 70 conveyed by way of the lifter 40 in between the recording head 52 and the platen roller 53, and first and second feed out rollers 54 and 55 disposed on upper and lower sides, respectively, in the −X direction of the recording head 52.
In the recording device 50, when the −X side of the recording card 70 is pulled in between the recording head 52 and the platen roller 53, while the recording head 52 is being set to contact with the upper surface of the recording card 70 sustained from beneath by the platen roller 53, the recording card 70 is fed in the −X direction by the platen roller 53, and the information is recorded by heating the upper surface of the recording card 70 at more than the temperature T1. On the other hand, the pull-in roller 51 and the first feed-out roller 54 are disposed by way of holding members 51a and 54a, respectively, capable of being raised and lowered by corresponding driving mechanisms (not shown), thereby retracting the pull-in roller 51 and the first feed-out roller 54 so as not to interfere when information is being recorded on the recording card 70. When the recording is completed, the recording card 70 is sandwiched between the first and the second feed-out rollers 54 and 55, respectively, by contacting the first feed-out roller 54 with the upper surface of the recording card 70 and the recording cards 70 are sequentially fed out to the catch tray 60 through the feed-out opening 50a, formed on the chassis 10a, by rotating the second feed-out roller 55.
The lifter 40 includes an elevating mechanism 41 disposed in the +X direction of the erasing device 30 in the chassis 10a, a feeding tray 42 connected to the elevating mechanism 41 by way of link bars 44A and 44B, and a feed in/out roller 47 disposed near the end of the −X side of the feeding tray 42 with the longitudinal direction of the roller 47 in the Y axis direction.
The elevating mechanism 41 is disposed above the bottom surface of the chassis 10a held by a holding member (not shown) with the longitudinal direction of the elevating mechanism 41 in the X axis direction. The elevating mechanism 41 includes elongated guide holes 41a and 41b formed from the −X end and the +X end, respectively, to the middle of the mechanism with the longitudinal direction of the elongated holes 41a and 41b in the X direction, and movable axles 45A and 45B movable along the elongated guide holes 41a and 41b, respectively.
The link bar 44A has an upwardly curved shape, with the +X end of the link bar connected with the upper +X side of the feeding tray 42 so as to move rotationally with respect to an axis parallel to the Y axis, and with the −X end of the link bar connected with the movable axle 45A provided on the elevating mechanism 41 so as to move rotationally with respect to an axis parallel to the Y axis. The link bar 44B, similar to the configuration of the link bar 44A, has an upwardly curved shape, with the −X end of the link bar connected with the upper −X side of the feeding tray 42 so as to move rotationally with respect to an axis parallel to the Y axis, and with the +X end of the link bar connected with the movable axle 45B provided on the elevating mechanism 41 so as to move rotationally with respect to an axis parallel to the Y axis.
The lifter 40 is designed to move the feeding tray 42 downward by moving the movable axle 45A in the −X direction and moving the movable axle 45B in the +X direction to position the tray at the position shown in solid lines in
Next, the operations of the printer 10 having above-mentioned configuration are described. In the description, it is assumed that there are plural recording cards 70 previously accommodated in the paper feeding cassette 21, the tray 22 is already moved up by the elevating mechanism 24, the feeding tray 42 is positioned at the position shown in the solid lines in
The controlling device, upon receiving an operational instruction from a user or a higher-level device, controls so that the paper feed roller 23 is rotated to feed a recording card 70, accommodated in the paper feed cassette 21, in the +X direction. As a result, the recording card 70 is fed between the pair of feed rollers 31 in the erasing device 30 through the insertion opening 30a.
When the recording card 70 is fed in the erasing device 30, the controlling device controls so that, while the recording card 70 is being fed in the +X direction by the pair of feed rollers 31 and platen roller 33, the heating device 100 heats the upper surface of the recording card 70 to erase the information recorded on the recording card 70.
When the recording card 70 is fed in the +X direction and the +X end of the card passes above the feed in/out roller 47 provided in the feeding tray 42, the controlling device causes the movable member 34a to be rotated so that the movable roller 34 contacts with the upper surface of the recording card 70 and the recording card 70 is fed into the feeding tray 42 by jointly rotating the movable roller 34 and the feed in/out roller 47.
When the recording card 70 is fed into the feeding tray 42, the controlling device drives the elevating mechanism 41 to start moving the feeding tray 42 upward. In a printer 10 according to the embodiment of the present invention, the time period necessary for the feeding tray 42 to move from the feed-in position to the feed-out position is approximately 1 to 2 seconds.
When the feeding tray 42 is positioned at the feed-out position, the controlling device drives the holding member 51a so that the pull-in roller 51 contacts with the upper surface of the recording card 70, and feeds the −X end of the recording card 70 to the position between the recording head 52 and the platen roller 53 by jointly rotating the pull-in roller 51 and the feed in/out roller 47.
When the recording card 70 is fed in the −X direction and the record starting position of the recording card 70 reaches beneath the recording head 52, the controlling device moves the recording head 52 downward so that the recording card 70 is sandwiched between the recording head 52 and the platen roller 53 and moves the pull-in roller 51 and the first feed-out roller 54 to the position where no interference occurs with respect to the recording card 70 by moving the holding members 51a and 54a upward. The controlling device controls so that the recording card 70 is moved relative to the recording head 52 only by driving the platen roller 53 to start recording information on the recording card 70. In parallel with the operations, when the recording information on the recording card 70 is started, the controlling device moves the feeding tray 42 to the feed-in position and puts the tray on stand-by.
Then, after the recording of the information is completed, the recording card 70 is fed out through the feed-out opening 50a by the first and the second feed-out rollers 54 and 55, respectively, and is sequentially stacked in the catch tray 60.
As described above, according to the embodiment of the present invention, when the heating device 100 heats the recording card 70, first, heat from the heat generating member 103 is conducted to the heating member 102. In this embodiment of the present invention, since the heating member 102 is made of aluminum having high heat conductivity, the temperature distribution on the heated surface of the heating member 102 is evened regardless of the figure and the heat distribution of the resistor 105. As a result, a recording surface of the recording card 70 can be evenly heated. Because of this feature, the heating device 100 according to the embodiment of the present invention enables even heating of the recording surface of the recording card 70 and accurate erasing of the information recorded on the recording card 70.
In this case, the sizes of the heat accumulating member 101, the heating member 102, and the heat generating member 103 are provided as shown in the Table 1 below. The size in the X axis direction of the recording card is 300 mm (assumed A4-size paper), another recording card 70 is moved at a speed of 150 mm/s relative to the heating device 100, the recording card 70 is provided approximately every 7 seconds, and the applied power to the heat generating member is 71 W.
As shown in
Further, as shown in
As illustrated by
As a result, the temperature fluctuation of the heating device 100 is much more dependent on the thickness change of the heating member 102 than that of the heat accumulating member 101 and is little dependent on the thickness change of the heat accumulating member 101. Because of this feature, it is conceived that the heat accumulating member 101 contributes to avoiding the burnout of the heat generating member 103 by heat being transferred from the upper surface of the heat generating member 103. According to the embodiments of the present invention, the thickness of the heating member is 0.06 mm or more, preferably 0.3 mm or more when considering the temperature fluctuation of the external environment, and more preferably 0.6 mm or more.
Further, since the heating device 100 according to the embodiment of the present invention can evenly heat the recording surface of the recording card 70 regardless of the figure and the heat distribution of the resistor 105, it is possible to use a general-purpose resistor and an inexpensive resistor as well as an expensive resistor having an even temperature distribution over its heating effective area, thereby enabling the reduction of the cost of the device.
Still further, the heating device 100 according to the embodiment of the present invention includes the heat accumulating member 101, having the substantially the same heat capacity, provided so as to contact with the upper surface of the heat generating member 103. Because of this feature, even when high power is applied to the heat generating member when, for example, the printer 100 is being booted up and accordingly the temperature of the heating member 102 is increased rapidly from 25° C. room temperature to, for example, 75° C. as a stand-by temperature, substantially the same heat amounts are transferred to the upper and the lower surfaces. Therefore, it is possible to avoid damage due to overheating the heat generating member 103.
Still further, since the heat accumulating member 101 compensates the heat transferred from the heating member 102 when the recording card 70 is being heated, it is possible to reduce the temperature fluctuation of the heating surface of the heating member 102 when plural recording cards 70 are sequentially heated.
Still further, since the heating device 100 according to the embodiment of the present invention includes the heat accumulating member 101 and the heating member 102 which have high heat capacity and high heat conductivity, it is possible to reduce the temperature fluctuation of the heating surface of the heating member 102 and reduce the total power amount applied to the heating member 102 when plural recording cards 70 are sequentially heated.
Still further, in the erasing device 30 according to the embodiment of the present invention, the information recorded on the recording card 70 is erased by using the heating device 100. Therefore, it becomes possible to heat the recording card 70 evenly and also erase the recorded information evenly.
Still further, in the printer 10 according to the embodiment of the present invention, in the erasing device 30, the information recorded on the recording card 70 is erased by using the heating device 100. Therefore, the recorded information can be erased evenly. Also, in the recording device 50, since information is recorded on the recording card 70 whose recorded information has been already erased evenly, it is possible to record the information accurately.
In the embodiment, a case where information is erased with respect to the recording card 70 in the printer 10 is described. However, it should be noted that the present invention is not limited to the above-mentioned embodiment. Any other thermosensitive recording paper may be used for erasing and recording information.
Further, the thermosensitive characteristics shown in
Though aluminum is used as the material of the heat accumulating member 101 and the heating member 102 in the embodiment of the present invention, it should be noted that any other metal material, such as copper, having high heat conductivity may be used.
As Table 3 shows, a material having heat conductivity equal to or more than 30 W/(m*° C.) can be used for the heat accumulating member 101 and the heating member 102 because the temperature after 2 seconds have passed since an erasing operation is started is equal to or more than 403 K. Further when considering the temperature fluctuation in the external environment, it is preferable to use a material having heat conductivity equal to or more than 50 W/(m*° C.). Specifically, the material to be preferably used includes diamond having heat conductivity of approximately 2000 W/(m*° C.) besides the above-mentioned aluminum and annealed copper.
Also when the material of the recording medium to be recorded is hard, the heated surface may be, for example, nickel-plated to improve the wear resistance of the surface.
Further, though the sheet-shaped heat generating member is used as the heat generating member 103 in the embodiment of the present invention, the present invention is not limited to the sheet-shaped heat generating member and any other configuration such as a resistor with an insulation film, such as an oxide film, formed on the surface of the resistor may be cast into and integrated into the heat generating member 103.
Still further, though the heating device 100 is used as an erasing head in the printer 10 according to the embodiment of the present invention, the present invention is not limited to the embodiment and is suited for any application in which a thermal medium having thermosensitive characteristics is evenly heated. As one example,
As described above, the heating device according to the present invention is adapted to heat a thermal recording medium. Further, an information recording and erasing device according to the present invention is adapted to erase the information recorded on a thermally-reversible thermal recording medium. Still further, a transfer device according to the present invention is adapted to perform thermal transfer of a coating agent to an object.
The present invention is not limited to the above-mentioned embodiments, and variations and modifications may be made without departing from the scope of the present invention.
The present application is based on and claims the benefit of priority of Japanese Patent Application No. 2006-244324, filed on Sep. 8, 2006 and Japanese Patent Application No. 2007-162415, filed on Jun. 20, 2007, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | Kind |
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2006-244324 | Sep 2006 | JP | national |
2007-162415 | Jun 2007 | JP | national |