This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2014-152311 filed Jul. 25, 2014.
The present invention relates to a heating device, a fixing device, and an image forming apparatus.
According to an aspect of the invention, there is provided a heating device including:
a transparent endless pressurizing member that pressurizes a heating target;
a contact member that transmits light which is emitted from a light source to heat the heating target, and comes in contact with an inner circumferential surface of the pressurizing member;
a support member that supports the contact member within the pressurizing member; and
a reflection section that is provided between the contact member and the support member, and reflects light toward a side opposite to the support member.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Examples of a heating device, a fixing device and an image forming apparatus according to a first exemplary embodiment will be described.
Entire Configuration
Configuration of Major Components
Next, the fixing device 20 will be described.
As shown in
Facing Roll
The facing roll 22 is, for example, a housing made from stainless steel, and is disposed such that a predetermined pressurizing force acts between the facing roll and a transparent tube 44, to be described below. The facing roll 22 is driven to be rotated by, for example, a non-illustration gear and motor, and is configured such that the sheet P interposed between the transparent tube 44 and the facing roll is transported.
Heating Unit
A pressurizing member used in the present exemplary embodiment has an endless shape and a rotatable shape. The endless shape includes a cylindrical shape and a hollow shape. As shown in
Light Irradiation Unit
The light irradiation unit 32 includes a laser array 52, and a collimating lens 54. Plural laser light sources 56 are arranged in the laser array 52. The collimating lens 54 is an optical member that renders each laser beam Bm emitted from each laser light source 56 into parallel light.
Lens Pad
The lens pad 34 is an elongated lens member that extends in a longitudinal direction of the laser array 52. As the material of the lens pad 34, a heat-resistant material may be generally selected among materials used for a lens, and an optical transparent plastic resin may be used. As the optical transparent plastic resin, a material that contains poly(diethylene glycol bis(allyl carbonate)) (PADC), and polymethyl methacrylate (PMMA), polystyrene (PSt) is used. As the optical transparent plastic resin, a material that contains a polymer (MS resin) consisting of a methyl methacrylate unit and a styrene unit, polycarbonate resin, cycloolefin resin, and fluorene resin is used.
The lens pad 34 transmits the plural laser beams Bm from the laser array 52, and condenses the laser beams toward a transmission direction. The lens pad 34 is disposed such that an optical axis K is located in a center in a transport direction of the sheet P.
In the following description, for example, a longitudinal direction of the laser array 52 is described as a Z direction, a direction which is perpendicular to the Z direction and in which the laser beams Bm are applied is described as a Y direction, and a direction which is perpendicular to the Z direction and the Y direction and in which the sheet P is transported is described as an X direction. A rotation direction of the transparent tube 44 is described as an R direction. When it is necessary to distinguish one side of the X direction, the Y direction, or the Z direction from the other side thereof, in a front view along the longitudinal direction of the lens pad 34, an upper side is described as a Y side, a lower side is described as a −Y side, a right side is described as an X side, a left side is described as a −X side, a back side is described as a Z side, and a front side is described as a −Z side.
As shown in
The light emission surface 34B is formed in a convex arc shape on the −Y side when viewed in the Z direction, is disposed in a light emission region of the transparent tube 44, and comes in contact with the inner circumferential surface of the transparent tube 44. In the present exemplary embodiment, for example, it is assumed that a portion where the light emission surface 34B and the transparent tube 44 come in contact with each other is a contact portion N (see
The lens pad 34 includes side surfaces 34C along a Z-Y surface between the light incident surface 34A and the light emission surface 34B. Positioning grooves 34D whose cross sections have a rectangular shape and are recessed from the side surfaces 34C by one step are integrally formed on parts of the side surfaces 34C. The lens pad 34 is supported and held within the transparent tube 44 through the support frames 36 and 38.
Support Frame
As shown in
The guide portion 36A includes a curved surface 36D disposed on the −X side when viewed in the Z direction, and a flat surface 36E disposed on the X side. The curved surface 36D has a radius corresponding to a radius of the inner circumferential surface of the transparent tube 44. A concave portion 36C that is opened to the −X side is formed in a portion of the curved surface 36D. The liquid coating unit 46 is received in the concave portion 36C.
The convex portion 36B has a size capable of being fitted into the positioning groove 34D on the −X side of the lens pad 34. By fitting the convex portion 36B into the positioning groove 34D, the lens pad 34 is positioned in the support frame 36. Although the detailed description will be described below, the reflection film 42 is formed on surfaces of the flat surface 36E and the convex portion 36B.
For example, the support frame 38 has the same configuration (material, shape, and size) as those of the support frame 36 except for the concave portion 36C. For this reason, some parts of the support frame 38 will be assigned the same reference numerals as those of the support frame 36, and the description thereof will not be described. The convex portion 36B of the support frame 38 has a size capable of being fitted into the positioning groove 34D on the X side of the lens pad 34. The reflection film 42 is formed on surfaces of the flat surface 36E and the convex portion 36B of the support frame 38.
Here, the lens pad 34, the support frame 36 and the support frame 38 have a cylindrical shape as a whole in an assembled state. Thus, the lens pad 34, the support frame 36 and the support frame 38 may be arranged inside the transparent tube 44. The support frame 36 and the support frame 38 support the lens pad 34 within the transparent tube 44.
Holding Member
As shown in
The holding member 66 includes, for example, a cylindrical lid 66A with the Z direction as an axial direction, a stepped portion 66B that protrudes toward the −Z side from a center of the lid 66A and has a diameter smaller than the lid 66A, and a prismatic supporting shaft 66C that protrudes from the stepped portion 66B toward the −Z side. The supporting shaft 66C protrudes toward the Z side or the −Z side from an end cap 72 to be described below, and is supported by a non-illustration bracket.
Transparent Tube
In the present exemplary embodiment, the term “transparent” of the transparent tube 44 means that a transmittance is sufficiently high in a wavelength region of the laser beams Bm. That is, any transparent tube may be used as long as the transparent tube 44 transmits the laser beams Bm. In order to improve light utilization efficiency or in order to suppress heating of the lens pad 34, the higher a transmittance is, the better the transparent tube is. The transmittance may be, for example, 90[%] or more, and preferably, 95[%] or more.
The transparent tube 44 includes, for example, a base material layer for maintaining a required strength, an elastic layer laminated on the base material layer, and a releasing layer laminated on the elastic layer. The base material layer, the elastic layer and the releasing layer will not be shown. The transparent tube 44 is not limited to a three-layer structure.
Examples of a material of the base material layer include polyvinylidene fluoride (PVDF), polyimide (PI), polyethylene (PE), polyurethane (PU), and polydimethylsiloxane (PDMS). Examples of the material of the base material layer include polyetheretherketone (PEEK), polyethersulfone (PES), fluorinated ethylene propylene (FEP), and ethylene tetrafluoroethylene copolymer (ETFE). Examples of the material of the base material layer include chlorotrifluoroethylene (CTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), and polytetrafluoroethylene (PTFE). The base material layer may be made from a material selected from a group consisting of mixtures of the aforementioned materials.
The elastic layer is made from LSR silicone rubber, HTV silicone rubber or RTV silicone rubber, and any elastic layer may be used as long as the elastic layer transmits the laser beams Bm and has elasticity that absorbs unevenness of the sheet P or a difference in grade of the toner image G.
The releasing layer is made from fluororesin, for example, tetrafluoroethylene copolymer (PTFE), tetrafluoroethylene-perfluoroalkoxy ethylene copolymer (PFA), or tetrafluoroethylene-hexafluoropropylene copolymer (FEP). Any releasing layer may be used as long as the releasing layer transmits the laser beams Bm and prompts the transparent tube 44 to be released from the toner image G formed on the sheet P. The releasing layer has a function of providing a desirable glossiness to the fixed image (toner image G) by cooperating with the elastic layer.
End Cap
The end caps 72 are respectively provided on the Z side and the −Z side of the transparent tube 44. The end cap 72 on the −Z side is not shown in
Each of the end caps 72 includes a cylindrical portion 72A that is fitted into the inner circumferential surface of the transparent tube 44 on the Z side or the inner circumferential surface on the −Z side, and a gear 72B that is integrally provided on one side of the cylindrical portion 72A in the Z direction. The stepped portion 66B is inserted into the cylindrical portion 72A. While the stepped portion 66B is inserted into the cylindrical portion 72A, the end caps 72 and the transparent tube 44 are relatively moved (are rotatably moved) with respect to the holding members 64 and 66. The gear 72B is driven to be rotated by a non-illustration motor, and supplies rotation driving force to the transparent tube 44.
As described above, for example, the facing roll 22 and the transparent tube 44 shown in
Liquid Coating Unit
As shown in
Reflection Film
Next, the reflection films 42 will be described.
The reflection films 42 shown in
As shown in
As shown in
Operation
Next, an operation of the first exemplary embodiment will be described.
As shown in
As shown in
The total absorptance by the lens wall surface is a ratio of an amount of the laser beams Bm absorbed by the support frames 36 and 38 to a total amount of the laser beams Bm incident on the lens pad 34. A unit of the total absorptance by the lens wall surface is denoted by %.
It is assumed that an opening width of the light incident surface 34A of the lens pad 34 shown in
As may be seen from the graphs G1, G2 and G3 shown in
Here, for example, in the graph G2, when the reflectance of the lens wall surface is 70[%], the total absorptance by the lens wall surface is approximately 40[%]. When the reflectance of the lens wall surface is 95[%], the total absorptance by the lens wall surface is approximately 10[%]. That is, when the reflectance of the reflection film 42 (see
As shown in
In the fixing device 20 shown in
In the image forming apparatus 10 shown in
Next, examples of a heating device, a fixing device and an image forming apparatus according to a second exemplary embodiment will be described. Components and portions that are basically the same as those in the first exemplary embodiment are assigned the same reference numerals as those in the first exemplary embodiment, and the description thereof will not be described.
The reflection films 82 shown in
As shown in
Operation
Next, an operation of the second exemplary embodiment will be described.
As shown in
As shown in
Next, examples of a heating device, a fixing device and an image forming apparatus according to a third exemplary embodiment will be described. Components and portions that are basically the same as those in the first exemplary embodiment are assigned the same reference numerals as those in the first exemplary embodiment, and the description thereof will not be described.
The cover member 92 is, for example, a member with the Z direction as a longitudinal direction and the X direction as a lateral direction, and an X-Y cross section thereof has a semi-circular shape. A through hole 93 through which the laser beams Bm pass is formed in the cover member 92. The through hole 93 is a hole that has a width in the X direction greater than a beam diameter of the laser beams Bm and extends in the Z direction. The cover member 92 is made from, for example, aluminum, and a black alumite process is performed on a surface of the cover member disposed to face the transparent tube 44. The process on the surface disposed to face the transparent tube 44 of the cover member 92 is not limited to the black alumite process, and may be selected from processes using materials having characteristics that absorb the laser beams Bm.
The cover member 92 has a convex shape on the Y side, faces the transparent tube 44 in a diametrical direction of the transparent tube 44, and is disposed between the light irradiation unit 32 and the transparent tube 44 such that the through hole 93 does not block traveling of the laser beams Bm. The cover member 92 covers the transparent tube 44 when viewed in the Y direction.
Operation
Next, an operation of the third exemplary embodiment will be described.
In the heating unit 90 shown in
Here, since the cover member 92 is provided in a traveling direction of the reflected light beams B, the reflected light beams B are absorbed by the cover member 92. Thus, the light beams reflected from the sheet P are prevented from being incident on a member other than the cover member 92 within the fixing device 20 (heating unit 90). Since the reflected light beams B are prevented from being incident on the member other than the cover member 92 within the fixing device 20 and being reflected toward the support frames 36 and 38 again, the toner T is prevented from being overheated by the reflected light beams B traveling toward the outside of the lens pad 34.
The present invention is not limited to the aforementioned exemplary embodiments.
As in the fixing device 20 shown in
The heating unit 110 includes the light irradiation unit 32, a lens pad 114 as an example of the contact member, support frames 116 and 118 as examples of the support members that support the lens pad 114, and reflection films 122 as an example of the reflection section. The heating unit 110 includes a fixing belt 124 as an example of the pressurizing member.
The fixing belt 124 is made from a material that transmits the laser beams Bm, and is held by plural support rolls 126 to be circulated. The light irradiation unit 32 is disposed inside the fixing belt 124.
The lens pad 114 transmits the laser beams Bm and condenses the laser beams toward the transmission direction. The lens pad 114 includes a light incident surface 114A on which the laser beams Bm are incident, and a light emission surface 114B from which the laser beams Bm are emitted. The light emission surface 114B comes in contact with an inner circumferential surface of the fixing belt 124. The lens pad 114 is supported by the support frames 116 and 118.
The reflection films 122 are made from, for example, white paint containing fine particles of titanium oxide, and are formed on surfaces of the support frames 116 and 118 close to the lens pad 114 through coating. Lower surfaces of the support frames 116 and 118 are also coated with the reflection films 122. The lower surfaces of the support frames 116 and 118 are surfaces facing the fixing belt 124.
Here, in the fixing device 100 and the heating unit 110, since the laser beams Bm are reflected from the reflection films 122, the temperature rises of the support frames 116 and 118 are suppressed. Thus, since the support frames 116 and 118 are prevented from overheating the fixing belt 124, adhesion force of the sheet P to the fixing belt 124 is prevented from increasing, and the fixing failure of the toner image G on the sheet P caused by the overheating of the toner T by the fixing belt 124 is suppressed.
The heating unit 30 or 110 is not limited to the fixing device 20 or 100 that fixes the toner T on the sheet P. For example, the heating unit 30 or 110 may preliminarily heat a liquid developer adhering to the sheet P by a liquid developing method before the fixing. The heating unit 30 or 110 may be used as a drying device for removing moisture in the sheet P.
The support frames 36 and 38 or the support frames 116 and 118 are not limited to the pair of two support frames. One support frame or plural (for example, three or more) support frames may be used. The support frames 36 and 38 or the support frames 116 and 118 may have a shape different from that in the aforementioned exemplary embodiments as long as the support frames have surfaces coming in contact with the lens pad 34 or 114.
The lens pad 34 or 114 is not limited to one lens pad, and plural lenses arranged at a space in an optical axial direction may be used.
As mentioned above, the material of the reflection film is not limited to aluminum or white paint containing titanium oxide as long as the reflection films 42, 82 or 122 reflect the laser beams Bm. For example, the reflection film may be made from gold. The reflection section is not limited to the reflection films 42, 82 or 122 formed on the surfaces of the members, and a member that is independently disposed from the contact member and the support members may be used such as a reflection plate.
The cover member 92 may be provided on the heating unit 30 according to the second exemplary embodiment or the heating unit 110 according to the modification examples in addition to the heating unit 30 according to the first exemplary embodiment.
The facing roll 22 may be made from aluminum or another metal as well as from stainless steel.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2014-152311 | Jul 2014 | JP | national |