This application claims priority to German Application No. 10 2021 210 399.5, filed Sep. 20, 2021, the contents of which are hereby incorporated herein in its entirety by reference.
The invention relates to a heating device for a hob and to a hob with such a heating device, the heating device preferably being a hot plate heater.
A heating device for a hob with very low power output is known from US 2013/0146585 A. It can be used to keep hot cooking utensils placed in a hob there above. The heating device requires only a low power output, for example between 50 W and 150 W.
The object underlying the invention is to create a heating device mentioned at the outset and a hob provided with such a heating device, using which problems of the prior art can be solved and with which it is in particular possible to create a practicable and easily fitted heating device that can be manufactured at preferably low cost.
This object is solved by a heating device having the features of claim 1 and by a hob having the features of claim 23. Advantageous and preferred embodiments of the invention are the subject matter of further claims and are explained in more detail in the following. Some of the features are described only for the heating device or only for the hob. They are however intended to apply by themselves and independently of one another both for such a heating device and for such a hob. The wording of the claims is based on express reference to the content of the description.
The heating device is designed for use in a hob and has a flat/planar carrier having a heating conductor side and an opposite rear side. Furthermore, it has at least one heating conductor on the heating conductor side and a switching device, the switching device having a movable switching contact and a mating contact associated with this switching contact. The switching device has a switching arm movable/moving in itself or being bendable, which switching arm preferably deforms or can bend due to thermal effects or when exposed to heat. It can for example form a warm indicator or standard hot indicator for the heating device on the hob, warning a user that the hob is hot/dangerous at this location of the heating device. This also applies for the case that the heating device generates, due to a relatively low installed power, temperatures that are not particularly high, but only around 80° C. to 150° C. The switching arm carries the switching contact and is electrically connected to an electric arm connecting means, the switching arm being fastened on the carrier. In particular, it is fastened with an end area onto the carrier. The mating contact is electrically connected to an electric mating connection means and is preferably also fastened on the carrier. The switching arm has a bimetal strip or is formed from a bimetal strip. The switching arm, switching contact and mating contact are designed and arranged such that when a pre-defined switching temperature is exceeded, the switching contact and the mating contact are either separated or brought together, triggering a switching operation, by the movement of the switching arm due to increasing heat. This switching operation is used to signal heating up to a user or in general, for example by means of a standard hot indicator. An opposite movement of the switching arm due to cooling down then takes place for a complementary switching operation that reverses the signal.
Although the switching arm is formed from a bimetal, it is advantageously not designed as a snap-action switch. The switching arm is designed particularly advantageously without snap function. It can therefore be designed simpler and less expensive as well as sturdier and less prone to error. Due to the low currents to be switched, a particularly fast switching operation is not needed either for closing or opening of a contact.
The switching contact is arranged on a free end of the switching arm, in particular arranged on a side of the switching arm that faces the carrier. The switching arm can advantageously be designed flat here. That makes it particularly easy to move.
The switching arm is preferably a bimetal strip and consists of straight sections and/or of sections angled by a maximum of 45° or correspondingly curved by 45°. The change in the shape can be either continuous due to the curvature or sharply angled at an edge. It can thus be of plain design. The switching arm can consist particularly preferably of two straight sections connected to one another at an angle. A precise shape and an exactly predeterminable shape change can be set by the angled offset.
In a possible development of the invention, the switching arm is in turn a bimetal strip and consists of straight sections and/or of sections that are at an angle between 15° and 90° relative to one another or are correspondingly curved. This means that adjacent sections each have a corresponding angle to one another. Advantageously, the switching arm can here consist of exactly three or at least three sections, in particular of three straight sections. These can be a fastening section for fastening on the heating device, a central section and a switching contact section in turn adjoining it and carrying the switching contact. An angle as mentioned above can be provided between these three sections. In particular, it can be provided here that the fastening section and the switching contact section are parallel to one another, i.e. they are offset parallel to one another and/or the switching arm has a kind of ‘Z’ shape. Practice has shown that advantages for dimensional accuracy can be achieved as a result and that simpler measurement of a contact spacing is possible. A further possibility is for the fastening section and the switching contact section to be longer than the central section, advantageously two to ten times as long as the central section.
Alternatively, the switching arm may be slightly bent or angled at a slight angle to a first section of the central section at the fastening section for fastening to the heater. The switching arm may have a central section angled in on itself, preferably with two sections of the central section. These two sections may be angled away from each other by a relatively small angle, advantageously between 1° and 20° or between 5° and 12°. This allows the fastening section to lie flat and parallel against the carrier and to be fastened. The first section of the central section, which directly adjoins the fastening section, raises the switching arm slightly above the carrier, but advantageously not too far, so that the switching arm is still strongly heated by the carrier. A second section of the central section is relatively strongly angled with respect to the first section, for example by the aforementioned angle between 15° and 90° or between 40° and 50°. This second section is preferably shorter than the first section, in particular about as long as in the previously explained embodiments. This is followed by the switching contact section or a free end with the switching contact, which is advantageously angled so that it runs parallel to the first section of the central section. Compared to the aforementioned design, the more angled second section of the central section and thus also the switching contact section is higher above the mounting plane of the switching arm.
A curved design of the switching arm advantageously consists of a continuous curvature that extends at least over one area of its length. It is thus possible to fasten the switching arm with a flat side on one end at the carrier. Due to the angled offset or curve, it is possible for the switching arm to extend over the carrier and thus can also extend at a distance over the mating contact. Due to heating up by the heating conductor and due to the bimetallic properties, the switching arm bends as the temperature increases and can move the switching contact to the mating contact or, at or above a previously determined switching temperature, press it against the mating contact and thereby trigger the switching operation. In the cold state and at room temperature, the switching contact is then at a distance from the mating contact, and in the hot state it is in contact therewith.
In another embodiment, the switching arm can be designed straight when it is mounted on the carrier. It can be in contact, with a precisely determined pretension, with the switching contact on the mating contact, being pre-curved to do so. When heated, the switching arm bends or the switching contact then moves, at or above a previously determined switching temperature, away from the mating contact. In the hot state, the switching contact is then at a distance from the mating contact, while in the cold state or at room temperature it is in contact therewith. The switching operation is then precisely reversed from the previous one. These two options are available. The switching temperature can be selected such that a temperature of between 50° C. and 90° C. prevails at a hob plate above the heating device.
In a further embodiment, the switching arm has a fastening section, which in particular has a length of between 10% and 30% of the total length of the switching arm. It is therefore relatively short, but advantageously has no other function than to fasten the switching arm. The length of the remaining switching arm can preferably be movable and can therefore deform, in particular due to the bimetallic effect. The switching contact can be arranged on a free end area or end section of the switching arm, advantageously shortly in front of its end. It should be arranged on that side of the switching arm facing the carrier, i.e. on the underside.
The switching contact can advantageously have a projecting edge in order to form a linear contact when it contacts a surface, where the edge can advantageously extend in a longitudinal direction of the switching arm. It can thus be ensured that the switching contact also actually establishes an electrical contact when it is in contact with the mating contact, regardless of how much the switching arm or its free end is deflected.
In another further embodiment of the invention, the switching arm can be fastened immovably to the carrier together with the arm connecting means, such that an electrical connection to the switching arm is direct or is made directly thereto. To do so, a previously mentioned fastening section can be provided, which can be connected to the arm connecting means or be in contact therewith. The switching arm can be advantageously riveted to the carrier, forming a durable and secure connection.
Advantageously, a positive connection of the switching arm to the carrier or to the electric arm connecting means can be provided at the fastening section, where a retaining projection and a retaining recess are provided particularly advantageously for this positive connection. The positive connection is intended to prevent any rotation of a switching arm that is fastened to one point or is rotatable, such that its switching contact always makes contact with the mating contact provided when moved due to heating up. The retaining projection is provided preferably on the fastening section, advantageously as an elongated projection, arm or lug protruding from the end of the fastening section in the same direction. The retaining recess can be provided on the arm connecting means, preferably as a recess or hole, where the retaining projection can be introduced or inserted during fitting of the switching arm. Once it is fastened on the carrier, the switching arm is then in all cases precisely aligned as required, allowing a secure electrical contact to be achieved between the switching contact and the mating contact. For this purpose, the switching arm can be fastened to rest on the switching contact, so there is still a section of the switching contact between the switching arm and the carrier.
Alternatively, the switching arm can be fastened directly to the carrier, in particular under the arm connecting means. For this purpose, the carrier should be electrically insulating or have a covering layer that forms an electrical insulation. The arm connecting means presses the switching arm against the carrier so that it is fixed to it, advantageously with the aforementioned fastening section. This has the advantage that the switching arm is arranged very close to the carrier and runs close to it and is thus also heated very quickly and immediately, at least closer than if it were fastened on top of the arm connecting means. This can shorten the switching time or the reaction time, respectively. The above-described design of the switching arm, which has a double-angled central section, is particularly suitable for this purpose. Preferably, the arm connecting means should press the switching arm onto the carrier over a length that is not too long, so that the switching arm can move freely even with the central section.
In a development of the invention, the switching arm can be in strip form and/or have an elongated rectangular shape, and in particular be designed with a constant width. Its length can be at least two times greater than its width, preferably at least three times or five times greater than its width. This applies in particular for that area of the switching arm which can move and is not fastened to the carrier, which is what makes it non-deformable or immovable in a manner of speaking. These dimensions thus apply advantageously for that area of the switching arm that can deform due to temperature change and can at least move with the switching contact. The width and/or a thickness of the switching arm can be constant. This also greatly simplifies manufacture. Furthermore, the switching arm can be designed such that it has no indentations and/or interruptions in its outer shape, i.e. has a closed outline. That enables a very simple design. Furthermore, a deformation can thus be very even, such that the switching arm deforms and moves evenly to achieve a defined switching behavior. The switching operation can therefore advantageously take place at a preset temperature.
In a first embodiment of the invention, the mating contact is arranged fixed and immovable on the heating device, in particular it is in direct or indirect contact with the carrier. This makes design of the heating device very simple. The mating contact together with the mating connection means, which is in particular a plug connection or a plug connection lug, can thus be advantageously fastened on the carrier. Fastening can be achieved, similarly to the switching arm, by riveting. This makes it possible that the mating contact is a part of the mating connection means or a rivet for riveting it. According to a first option, such a rivet can form the mating contact, so that it acts as a contact for the switching contact in addition to its fastening function. It is possible for the mating contact to be connected to a mating connection means or to be fastened to the carrier together with a mating connection means. This in turn permits fastening and electrical contact to be combined. According to a second option, the mating contact can be formed by the mating connection means itself. A raised portion or a kind of rib can protrude here from the mating connection means and form the mating contact, in particular protrude in the direction away from the carrier/towards the switching contact.
In a second embodiment of the invention, the mating contact is arranged movably/moving in itself on the carrier, in particular on a mating contact arm which is fastened on the carrier. The mating contact arm can be designed deformable or resilient such that as the force increases with which the switching arm presses the switching contact against the mating contact and hence against the mating contact arm with increasing heat, it can yield, i.e. can move or deform, in this direction. The mating contact can therefore move away from the switching contact and its pressure. It can preferably yield or move in a direction towards the carrier.
Preferably, the switching arm can generally rest directly on the carrier and be fastened to the carrier together with the arm connecting means placed thereon. In this case, the arm connecting means and, underneath, the switching arm can be riveted to the carrier. In this way, the switching arm is arranged relatively close to the carrier and can thus be heated quickly and directly by the carrier, which is advantageous for fast switching. Fastening the switching arm directly on the carrier or a cover layer provided thereon can also reduce or prevent twisting of the switching arm, for example around a rivet for fastening. Alternatively, it is also possible for the switching arm to rest on a said arm connecting means and thus have a somewhat greater distance to the carrier, if this is desired.
In a further development of the invention, the carrier can be electrically insulated or have electrically insulating material, in particular it can have mica. The carrier can here consist of at least 90% or even completely of mica.
The at least one heating conductor can be attached permanently and irremovably on the carrier, in particular it can be attached as a layer. It can preferably be printed on as a thick-film heating conductor.
The heating conductor can lead to a contact field attached to the carrier, where the switching device can be preferably connected to at least one contact field. Two free ends of the heating conductor can here go to one contact field each, where the two contact fields can have a distance to one another of between 1 cm and 10 cm.
The switching device can in one embodiment be arranged outside a heating area covered by the at least one heating conductor, and it can preferably be arranged between the heating conductor and an outer rim of the carrier. In particular, it can be arranged between an outermost heating conductor and an outer rim of the carrier. It is achieved with the distance that the switching device is not so close to the heating conductors, i.e. is not heated too much or too quickly.
In another embodiment, the switching device can extend over at least one heating conductor, i.e. above it, so that at least one heating conductor extends between the mating contact on the carrier and the fastening of the switching arm to the carrier, i.e. below the switching arm. The switching arm can extend directly over at least one heating conductor or over two heating conductors. This permits, in exact contrast to the embodiment described directly above, that the switching device is exposed relatively directly to the heating effect as it extends above it. This allows a very rapid actuation of the switching device, so that a hot indicator switched thereby is very rapidly activated and can hence warn a user. Advantageously, the switching device is arranged between a central area and an outer rim of the carrier, particularly advantageously closer to the outer rim than to the central area.
A hob in accordance with the invention has a previously described heating device, the hob having a hob plate with an upper side and an underside, and the heating device being arranged with its rear side towards the underside of the hob plate, in particular in contact with the underside of the hob plate. The hob has a hot indication device with a lamp, where the lamp can be switched on and off by the switching device and is connected to the switching device to do so. This takes place at a defined and previously stated temperature.
A current for such a hot indication device can be low, hence the requirements placed on the switching device are not very high. The lamp can advantageously be a glow lamp or an LED. Glow lamps have the advantage that they are very temperature-resistant, and so can also be arranged under a hob plate.
These and further features are found in the description and in the drawings as well as in the claims, where the individual features can each be realized singly or severally in the form of sub-combinations in one embodiment of the invention and in other fields, and can represent designs advantageous and protectable per se, for which protection is claimed here. The subdivision of the application into sub-headings and individual sections does not limit the statements made thereunder in their general validity.
Examples of the invention are shown in the drawings and are explained in more detail in the following. The drawings show in:
The heating device 11 has a planar and flat or smooth carrier 12 that advantageously consists of electrically insulating material. This is particularly advantageously mica. Alternatively it can consist of a ceramic. In a further alternative, it can consist of metal, for example steel, and be electrically insulated on one heating conductor side 14, for example by means of an electrically insulating layer. An embodiment using mica is regarded as advantageous since the material and processing effort needed to do so is low.
On the heating conductor side 14, heating conductors 22 of differing shape, as also shown in more detail in
A connection area 18 at which the cover layer 16 is left out is provided on the side of the carrier 12. Two plug connections 20a and 20b are provided in the connection area 18 on one side and are connected to the heating conductors 22, or the heating conductors 22 extend therefrom. This allows the plug connections 20a and 20b to be mounted for example on contact fields at the ends of the heating conductors 22, and mechanically fastened thereto by riveting and electrically connected thereto.
In addition to the plug connections 20a and 20b, a switching device 30 in accordance with the invention is arranged in the connection area 18 and close to the outer rim so that it uses up as little as possible of the surface area of the heating conductor side 14 and at the same time has the greatest possible distance from the heating conductors 22, in particular for the thermal reasons stated above. Then the switching device is heated up as late as possible or as little as possible by the heating conductors 22 as described above, as one embodiment. The switching device 30 has mainly a switching arm 32 designed elongated, straight and very simple. It is described more precisely in the following in
At the left-hand end, the switching arm 32 is fastened on the carrier 12 using a fastening section 34 together with an arm plug connection 45 by means of a rivet 44. The fastening section 34/switching arm 32 and the arm plug connection 45 are electrically connected to one another.
A mating plug connection 50 is fastened with a rivet 48 on the carrier 12 underneath the right-hand free end 40 of the switching arm 32 as a mating contact, wherein the right-hand free end 40 forms the switching contact section. The upper rivet head 47 forms here the explicit mating contact for a switching contact 42 of the switching arm 32. The switching device 30/switching arm 32 plus the plug connections 45 and 50 are otherwise not electrically connected to anything else, in particular to nothing on the carrier 12 of the heating device 11.
Whereas in
The arm plug connection 145 and the mating plug connection 150 are either attached, separated by an insulating layer, in part also directly above the heating conductor 122, or alternatively they are fastened in areas free of heating conductors 122, and in any event, they should be electrically separated from them. The design of the switching device 132 is otherwise precisely as described above for
A hole 35 is provided in the fastening section 34, as can be seen from
The free part 39 has a constant width and also a constant thickness, as does the entire switching arm 32. At its right-hand free end 40, the free part 39 has a switching contact 42 underneath. This is advantageously designed as a blade contact or has an elongated edge extending in the longitudinal direction of the switching arm 32. Switching therefore takes place along a line. Since only a low current for a hot indicator has to be switched using the switching device 30, the switching contact 42 does not need to be overly complex and/or provided with expensive materials.
It can be discerned from
It is possible for the temperature to rise even further during further operation of the heating device 11, which however in the end only leads to even more bending of the switching arm 32 towards the carrier 12. Due to the contact by the switching contact 42 with the rivet head 47 as the mating contact, it cannot however move any further here. The left-hand fastening section 34 is also fixed. This then leads to the switching arm 32 nevertheless being deformed more strongly towards the carrier 12. Depending on the further temperature rise and further deformation, relatively high forces might occur here. These must be withstood by the switching device 30 and the carrier 12 either in their design, or alternatively it would also be possible to provide at the rivet head 47 not only a rigid mating contact, but also a kind of short spring arm that extends some way from the rivet 48 and for that reason is movable at its free end in the direction of the carrier 12. This free arm can then be pressed by the further force of the switching arm 32 in the direction of the carrier 12. This provides a kind of overpressure protection and hence also a kind of overload protection to prevent damage.
A thickness of the switching arm 32 can be between 0.1 mm and 0.5 mm, which can ensure that it performs in any event the movement according to
The heating device 11 is connected by means of the switching device 30 to a hot indicator 60 in the form of a glow lamp. Furthermore, it is connected to a control 59 by which power is supplied to the hot indicator 60. The hot indicator 60 is therefore activated whenever the switching device 30 is closed. As long as the switching device 30 is closed, the hot indicator 60 will be activated. If the heating device 11 is switched off after a certain operating duration or deliberately by a user, the temperature falls again. When it falls below a certain value, the switching arm 32 of the switching device 30 bends back far enough for the switching contact 42 to move clear of the rivet head 47 as the mating contact. The power supply to the hot indicator 60 is interrupted and it is deactivated. A precise switching temperature can be set or pre-defined for this. As is usual and known for hot indicators of this type, they should be set or pre-defined such that a temperature of 60° C. prevails on the upper side of the hob plate 56 in the area above the heating device 11, and as a consequence of this or at the same time the hot indicator 60 is activated to warn a user. In addition, the information about switching of the switching device 30 can be further processed in the control 59.
In
It can also be discerned from
A mating plug connection 450, which is formed in the same way as the arm plug connection 445, and is arranged in mirror image, is fastened directly to the carrier 412 or its cover layer 416 by means of a rivet 448. At a part 453 pointing to the left, a rib 451 is again provided for a switching contact 442 at the lower end of the right free end 440. In
In
At a distance to the right of it, an identical mating plug connection 550 arranged in mirror-inverted fashion is fastened directly to the carrier 512 by means of a rivet 548. The vertical distance between the switching contact 542 and a rib 551 on the mating plug connection 550 is slightly less than the vertical distance of the point at the bend between the left central section 536a and the right central section 536b. Thus, the switching contact 542 is securely in contact with the rib 551 before the right region of the left central section 536a abuts the cover layer 516 of the carrier 512. This ensures that the switching arm 532 can be bent downwards until the contacts 542 and 551 are closed, before the switching arm 532 strikes the carrier 512 with a movable section or part, so to speak.
Number | Date | Country | Kind |
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10 2021 210 399.5 | Sep 2021 | DE | national |