The present invention relates to a heating system, and more particularly, to a heating system for warming an occupant seated on a seat.
Occupant restraining systems represented by seat belts and air-bag systems have become smaller and of lower cost, and are nowadays installed in almost all kinds of vehicles as standard equipment. This kind of occupant restraining system should be able to detect the occupant of a seat with accuracy for urging him/her to wear the seat belt or for controlling the air-bag according to the presence/absence of the occupant.
On the other hand, vehicles used in cold climates sometimes have a heating element installed in the seats for warming the occupants. The seats of vehicles generally have a seating surface made of a low heat conductive material such as urethane foam. Therefore, for warming the occupant efficiently, the heating element should be placed near the seating surface.
Then, a two-tier structure unit formed by laminating a heating element film and a sensor film has been proposed (for example, see Patent Literature 1). Using this unit, a sensor for detecting the occupant and a heating element for warming the occupant can be placed near the seating surface. Consequently, it is possible to warm the occupant seated on the seat efficiently and detect the occupant with accuracy.
Patent Literature 1: National Patent Publication No. 2004-504082
However, with the above unit, both the heating element and the sensor are placed near the seating surface. Therefore, use of the above unit may inconveniently cause the seat to be uncomfortable to sit in.
A possible solution to eliminate this inconvenience is to provide a sensor electrode for detecting the presence/absence of an occupant and a wire of heating element on a common film in the manner that they do not overlap with each other. However, a relatively large current flows through the heating element. Therefore, some noise may intrude into the electric circuit sensing the occupant when a current starts or stops flowing through the heating element.
In consideration of the foregoing, it is an objective of the present invention to efficiently use the heating element and accurately detect the occupant while improving the comfort of the seat.
In order to achieve the above objective, a heating system according to a first aspect of the present invention is:
A heating system according to a second aspect of the present invention is:
The measurement means may measure, as an impedance-correlated value, the capacitance between the electrodes and the vehicle from the electric current or voltage input to the electrodes, in concert with changes in the impedance and AC voltage applied between the electrodes and the vehicle.
The measurement means may measure the quadrature component of the electric current with respect to the AC voltage as the capacitance as an impedance-correlated value.
The measurement means may measure the in-phase component of the electric current with respect to the AC voltage; and
The heating system may further comprise temperature detection means for detecting the temperature of the seat near the heating element based on the resistance of the heating element;
The heating system may further comprise a temperature detection sensor for detecting the temperature of the seat near the heating element;
The measurement means may measure the in-phase component of the electric current relative to the AC voltage; and
The heating system may further comprise abnormality detection means for detecting abnormalities in the heating elements based on the phase difference between the phase of the electric current of the first electrode relative to the voltage applied on the first electrode and the phase of the electric current of the second electrode relative to the voltage applied on the second electrode.
The heater unit may pass electricity to the heating element when the occupant has been detected based on a detection result of the detection means.
According to the present invention, it is possible to use a heating element to warm an occupant seated on a seat and also as a sensor for detecting the occupant. Consequently, the structure of the unit positioned near the surface of the seat is simplified. Through this, it becomes possible to accurately detect an occupant and to efficiently use the heating element while maintaining the comfort of the seat.
Embodiment of the present invention will be described hereafter with reference to the drawings.
The insulation sheet 25 is, for example, a sheet formed of a PET (polyethylene tephthalate), or a Mylar film. Moreover, the insulation sheet 25 which is a sheet formed of a material with flexibility like polyimide, polyvinyl chloride, or a silicon rubber can be applied. This insulation sheet 25 is shaped into a rectangle having a lengthwise direction in a Y-axis direction.
The first electrode 21 is formed on the top surface (the surface on the +Z side) of the insulation sheet 25. The first electrode 21 is made of a silver paste or copper, and is composed of wiring 21a patterned in a U-shape, and a terminal 21b extending in the −y direction from the wiring 21a.
Similar to the first electrode 21, the second electrode 22 is composed of wiring 22a formed in a U-shape, and an L-shaped terminal 22b connected to the wiring 22a. The part of the wiring 22a comprising the second electrode 22 on the +x side encloses the wiring 21a of the first electrode 21.
The first electrode 21 and the second electrode 22 can be formed by coating and hardening silver paste on the top surface of the insulation sheet 25, or can be formed by adhering copper foil to the insulation sheet 25 and then etching and patterning the copper foil.
The heating elements 23 and 24 are each shaped into a rectangular shape with the lengthwise direction being in the Y-axis direction. These heating elements 23 and 24 are positioned so as to be adjacent in the X-axis direction. As shown in
These heating elements 23 and 24 are formed on the top surface of the insulation sheet 25 by coating and hardening temperature-sensitive resistor paste or carbon paste from the first electrode 21 to the second electrode 22 on the top surface of the insulation sheet 25 on which the first electrode 21 and the second electrode 22 are formed. With temperature-sensitive resistor paste, the resistance value changes depending on the temperature of the paste itself. Consequently, when temperature-sensitive resistor paste is used as the material of the first electrode 21 and the second electrode 22, the electric current flowing through the first electrode 21 and the second electrode 22 is self-regulated by the temperature-sensitive resistor paste.
The insulation sheet 26 is a sheet made of the same kind of material as the insulation sheet 25. The insulation sheet 26 is shaped into the same shape as the insulation sheet 25, and is fastened with an adhesive and/or the like to the top surface of the insulation sheet 25. Through this, the first electrode 21 and the second electrode 22 formed on the top surface of the insulation sheet 25, and the heating elements 23 and 24, are covered.
Returning to
The changeover switch 31 repeats the action of connecting the terminal t1 to the terminal t3 and the terminal t2 to the terminal t5, and the action of connecting the terminal t1 to the terminal t4 and the terminal t2 to the terminal t6, with a preset period. Through this, the seat heater 20 is alternately connected to the heater unit 32 and the detection unit 33.
The heater unit 32, while connected to the seat heater 20, supplies the seat heater 20 with electrical energy from an unrepresented battery provided in the vehicle. Through this, an electric current flows through the heating elements 23 and 24 of the seat heater 20, and the heating elements 23 and 24 emit heat.
The detection unit 33, while connected to the seat heater 20, finds the AC impedance between the first electrode 21 and second electrode 22 and the vehicle, and determines whether or not the occupant 120 is seated on the seat 101 based on the AC impedance found. Furthermore, the detection unit 33 outputs the result determined to an external device, for example.
As can be seen by referring to the equivalent circuit of
C
T1
=Ca+Cb (1)
As can be seen by referencing the equivalent circuit of
C
T2
=C
T1+(Cc+Cd)·C7/(Cc+Cd+C7) (2)
As can be seen from formula (2), when the occupant 120 is seated on the seat 101, the value of the composite capacitance increases by the amount of the capacitance from the capacitors Cc, Cd and C7. The detection unit 33 detects the composite capacitance that changes as described above, and based on the detected result determines whether or not the occupant 120 is seated on the seat 101. The specific composition of the detector is described below.
For example, as shown in
The AC power source 33a converts the voltage of the unrepresented battery provided in the vehicle into an AC voltage of around 100 kHz, and applies such on the first electrode 21 and the second electrode 22 and on the body 100.
The quadrature demodulator 33b monitors the voltage V between the first electrode 21 and the second electrode 22 and the body 100, and the electric current i supplied to the first electrode 21 and the second electrode 22. Furthermore, the quadrature demodulator 33b outputs to the detector 33c information relating to the in-phase component I of the electric current i relative to the voltage V, and the quadrature component Q of the electric current i relative to the voltage V.
The detector 33c determines whether or not the occupant 120 is seated on the seat 101 based on the value of the in-phase component I and the quadrature component Q. Furthermore, the detector 33c outputs the result determined to an external device and/or the like, for example.
The electric circuits shown in
CT=Q (3)
R
T=1/I (4)
Hence, the detector 33c compares, for example, the value of the quadrarure component Q with a predetermined threshold value. Next, when the quadrarure component Q is equal to or larger than the threshold value, the detector 33c determines that the occupant 120 is seated on the seat 101. Conversely, when the quadrarure component Q is smaller than the predetermined threshold value, the detector 33c determines that no occupant 120 is seated on the seat 101.
According to the present embodiment, when the seating surface 101a of the seat 101 is wet or when the material of the seat 101 is moist, the above-explained threshold is set in consideration of the increase of the capacitance between the sensor electrode 25 and the vehicle 100. To set such a threshold, a straight line indicating an IQ characteristic shown in
A straight line L1 in
The relationship between the in-phase component I and the quadrature component Q when the passenger is seated differs depending on the shape and material of the seat or the temperature, and is not necessarily expressed by a straight line as shown in
The external device can use the determination result, for example, for giving a warning to wear the seatbelt or for controlling the expansion of the air-bag.
As explained above, with this preferred embodiment, the seat heater 20 positioned near the seating surface 101a of the seat 101 is used to warm the occupant 120 seated on the seat 101 and also to detect the occupant 120 seated on the seat 101. Consequently, it is not necessary to position both a heater unit used for warming the occupant 120 and a sensor for detecting the occupant 120 near the seating surface 101a of the seat 101, for example. Accordingly, the composition of the seat 101 does not become complex and the comfort of the seat 101 is not lost.
In addition, the heating elements 23 and 24 of the seat heater 20 of the preferred embodiment are used to warm the occupant 120 and are also used to detect the occupant 120 seated on the seat 101. Consequently, the structure of the seat heater 20 is simplified. Accordingly, it is possible to reduce the cost of the seat heater 20 and consequently it is possible to realize the heating system 10 at low cost.
In addition, with the preferred embodiment both the first electrode 21 and the second electrode 22 are connected to the detection unit 33, as shown in
In addition, with the preferred embodiment the threshold value for determining whether or not the occupant 120 is seated on the seat 101 based on the value of the in-phase component I output from the quadrature demodulator 33b is corrected. Accordingly, it is possible to detect the occupant 120 with good accuracy.
The embodiments of the present invention were explained above, but the present invention is not limited to the above-explained embodiments. For example, according to the above-explained embodiments, information on the determination result by the detection unit 33 is output to the external device. The present invention is not limited to this configuration, and the information on the determination result by the detection unit 33 may be output to the heater unit 32, for example as shown in
Moreover, the heater unit 32 may obtain information on the in-phase component I from the detection unit 33, and may determine that the seat 101 is moistened when the in-phase component I exceeds a threshold to continue energizing the heater electrodes 21 and 22. According to such a configuration, the drying of the seat 101 can be prompted, thereby improving the detection precision of the occupant 120 seated on the seat 101.
In addition, as shown in
In addition, the detection unit 33 may detect the temperature of the seat 101 from the resistance of the heating elements 23 and 24 found via the first electrode 21 and the second electrode 22, and may correct the threshold value for determining whether or not the occupant 120 is seated on the seat 101 taking the detected temperature into consideration.
In addition, the heater unit 32 may accomplish a disconnection diagnosis by finding the resistance values of the heating elements 23 and 24 when electric current is passing, for example. In addition, the detection unit 33 may accomplish a disconnection diagnosis based on the quadrature component Q and the in-phase component I. The resistance values of the heating elements 23 and 24 change depending on the temperature, so a failure diagnosis could be difficult when only finding the resistance values of the heating elements 23 and 24. However, by monitoring changes in the quadrature component Q and the in-phase component I, it is possible to accurately diagnose failures such as disconnection of the seat heater 20.
In addition, with the above-described preferred embodiment, both the first electrode 21 and the second electrode 22 were connected to the detection unit 33, for example as shown in
In addition, the first electrode 21 and the second electrode 22 may be alternately connected to the detection unit 33. In this case, it is possible detect abnormalities between the first electrode 21 and the second electrode 22 by comparing the phase of the electric current with respect to the voltage applied on the first electrode 21, and the phase of the electric current with respect to the voltage applied on the second electrode 22. For example, when the phase of the electric current with respect to the voltage applied on the first electrode 21 and the phase of the electric current with respect to the voltage applied on the second electrode 22 differ, it can be considered that there is an abnormality such as a burn-out between the first electrode 21 and the second electrode 22.
As described above, when the seating surface 101a of the seat 101 is wet or when the material comprising the seat 101 is tinged with moisture, the capacitance between the first electrode 21 and second electrode 22 and the body 100 increases. The difference between the phase of the electric current with respect to the voltage applied on the first electrode 21 and the phase of the electric current with respect to the voltage applied on the second electrode 22 may be compared between after the passage of electric current to the heating elements 23 and 24 is accomplished and before the passage of electric current to the heating elements 23 and 24 is accomplished, taking this into consideration.
In addition, with the above-described preferred embodiment the voltage V between the first electrode 21 and second electrode 22 and the body 100 and the electric current i supplied to the first electrode 21 and the second electrode 22 were monitored and detection of the occupant 120 seated on the seat 101 was accomplished based on the in-phase component I of the electric current i with respect to the voltage V and the quadrature component Q of the electric current i with respect to the voltage V. This is not intended to be limiting, for a voltage partitioning method may be used, for example to find the quadrature component Q, and detection of the occupant 120 seated on the seat 101 may be accomplished based on the quadrature component Q.
The detection unit according to the above-explained embodiments may be configured by hardware resources, or may be a computer or a microcomputer configured by a CPU (Central Processing Unit), a main memory, and an auxiliary memory.
Various embodiments and modifications are available to the present invention without departing from the broad sense of spirit and scope of the present invention. The above-described embodiments are given for explaining the present invention and do not confine the scope of the present invention. In other words, the scope of the present invention is set forth by the scope of claims, not by the embodiments. Various modifications made within the scope of claims and scope of significance of the invention equivalent thereto are considered to fall under the scope of the present invention.
This application is based on Japanese Patent Application No. 2010-176821 filed on Aug. 5, 2010. The entire specification, claims and drawings of Japanese Patent Application No. 2010-176821 are herein incorporated in this specification by reference.
The heating system of the present invention is suitable for the detection of the occupant seated on the seat.
10 Heating system
11 Seat
20 Seat heater
21 First electrode
21
a Wiring
21
b Terminal
22 Second electrode
22
a Wiring
22
b Terminal
23, 24 Heating element
25, 26 Insulation sheet
27 Third electrode
31 Changeover switch
32 Heater unit
33 Detection unit
33
a AC power source
33
b Quadrature demodulator
33
c Detector
100 Body
101 Seat
101 Seating surface
120 Occupant
C1-C5 Capacitor
I In-phase component
Q Quadrature component
R1-R3 Resistor
R23 Resistor
R24 Resistor
t1-t6 Terminal
Number | Date | Country | Kind |
---|---|---|---|
2010-176821 | Aug 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2011/067167 | 7/27/2011 | WO | 00 | 2/5/2013 |