The present disclosure relates to a heavy duty tire.
Due to their load bearing capability and size, heavy duty tires are liable to experience a rise in temperature in the vicinity of a buttress portion. The buttress portion undergoes repeated distortion as it repeatedly contacts and moves away from the road surface during travel, causing heat to be generated in the buttress portion. Consideration has therefore been given to forming recess portions in such a buttress portion such that air flows into the recess portions and cools the buttress portion. A tire disclosed in Japanese National-Phase Publication 2009-542528 is an example of a tire in which recess portions are formed in a buttress portion.
Forming recess portions in the buttress portion enables the buttress portion to be cooled to a certain extent. However, larger loads result in greater distortion and thus increase the amount of heat generated, and there is therefore demand for improved cooling capability.
In consideration of the above circumstances, an object of the present disclosure is to provide a heavy duty tire with improved buttress portion cooling capability.
A heavy duty tire according to the present disclosure includes a recess portion that is formed in a buttress portion and that opens toward a tire outside, and an air entry and exit promotion portions, each of which is linked to a side portion of the recess portion, that is open toward the tire outside, and that includes a slope from a surface of the tire toward a bottom portion of the recess portion. such that a depth dimension from the tire surface gradually increases. An average incline angle of the slope with respect to the tire surface is no greater than 45°, and the air entry and exit promotion portions are disposed at two or more locations.
If the average incline angle of the slope with respect to the tire surface were greater than 45°, it would be difficult to redirect air flowing along the tire surface so as to follow the slope.
The heavy duty tire of the present disclosure enables the buttress portion cooling capability to be improved.
Explanation follows regarding a heavy duty tire 10 according to an exemplary embodiment in the present invention, with reference to
As illustrated in
Belt Configuration
A belt 14 is laid at a tire radial direction outer side of the carcass 12. The belt 14 includes plural belt layers. Specifically, the heavy duty tire 10 according to the present exemplary embodiment includes a protective belt layer 16 configured of two protective belts 16A, 16B, a main intersecting belt layer 18 configured of two main intersecting belts 18A, 18B, and a small intersecting belt layer 20 configured of two small intersecting belts 20A, 20B. Note that the protective belts 16A, 16B, the main intersecting belts 18A, 18B, and the small intersecting belts 20A, 20B each have a typical structure in which plural cords arrayed parallel to each other are coated in covering rubber.
The main intersecting belt layer 18 is laid at the tire radial direction outer side of the small intersecting belt layer 20, and the protective belt layer 16 is laid at the tire radial direction outer side of the main intersecting belt layer 18.
As an example, in the heavy duty tire 10 of the present exemplary embodiment, an angle formed by the cords configuring the small intersecting belt layer 20 with respect to a tire circumferential direction is from 4° to 10°, an angle formed by the cords configuring the main intersecting belt layer 18 with respect to the tire circumferential direction is from 18° to 35°, and an angle formed by the cords configuring the protective belt layer 16 with respect to the tire circumferential direction is from 22° to 33°.
Explanation follows regarding widths of the respective belt layers making up the belt 14 of the present exemplary embodiment.
The width of the small intersecting belt 20A that is at the tire radial direction outer side of and adjacent to the small intersecting belt 20B located at the tire radial direction innermost side is formed slightly narrower than the width of the small intersecting belt 20B.
The width of the main intersecting belt 18B that is at the tire radial direction outer side of and adjacent to the small intersecting belt 20A is formed wider than the widths of each of the small intersecting belts 20A, 20B.
The width of the main intersecting belt 18A that is at the tire radial direction outer side of and adjacent to the main intersecting belt 18B is formed wider than the widths of each of the small intersecting belts 20A, 20B, but narrower than the width of the main intersecting belt 18B.
The width of the protective belt 16B that is at the tire radial direction outer side of and adjacent to the main intersecting belt 18A is formed wider than the widths of each of the small intersecting belts 20A, 20B and the main intersecting belts 18A, 18B.
The width of the protective belt 16A that is at the tire radial direction outer side of and adjacent to the protective belt 16B and positioned at the outermost side of the belt 14 is formed narrower than the widths of each of the protective belt 16B and the main intersecting belt 18B, but wider than the respective widths of the small intersecting belts 20A, 20B and the main intersecting belt 18A. Note that the protective belt 16A is an example of an outermost belt ply in the tire radial direction.
The protective belt 16B that configures the fifth belt as counted from the radial direction inner side is formed with the maximum width in the belt 14. The protective belt 16B is an example of a maximum width belt ply.
Tread rubber 24 configuring a tread 22 is laid at the tire radial direction outer side of the belt 14. The tread rubber 24 extends along the carcass 12 to tire width direction outer sides of the belt 14, and parts of the tread rubber 24 laid at the tire width direction outer sides of the belt 14 each configure part of a buttress portion 26.
The buttress portion 26 of the present exemplary embodiment refers to a tire outside region spanning from a position located ½×H from a tire maximum width portion Wmax to a ground contact edge 22E, H being a tire radial direction dimension between the tire maximum width portion Wmax and the ground contact edge 22E of the tread 22.
The ground contact edge 22E of the tread 22 assumes conditions under which the heavy duty tire 10 is fitted to a standard rim as specified in the 2017 Japanese Automobile Tyre Manufacturers Association (JATMA) Year Book, and is filled to an air pressure of 100% internal pressure (maximum pressure) corresponding to the maximum load capacity (the load given in bold in the internal pressure/load capacity correspondence table) for the applicable size and ply rating specified in the JATMA Year Book, such that heavy duty tire 10 is at its maximum load bearing capacity. Note that in cases in which TRA or ETRTO standards apply in the region of use or manufacture, the applicable standards are followed.
Plural lug grooves 28 are formed in the tread 22 of the heavy duty tire 10 around the tire circumferential direction. The lug grooves 28 formed in the tread 22 extend further toward the tire width direction outer sides than the ground contact edges 22E of the tread 22. As illustrated in
As illustrated in
Detailed Configuration of Air-Cooling Portion
As illustrated in
Detailed Configuration of Recess Portion
First, explanation follows regarding the recess portion 34. As illustrated in
Note that although the bottom portion 40 is trapezoidal shaped in the present exemplary embodiment, the bottom portion 40 may be another polygonal shape such as a square, rectangular, or triangular shape, or may be circular or elliptical in shape.
Although the depth of the bottom portion 40 is uniform along the direction toward the tire rotation direction front (arrow B direction) as illustrated in
As illustrated in
As illustrated in
As illustrated in
First Air Entry and Exit Promotion Portion
Next, explanation follows regarding the first air entry and exit promotion portion 36.
As illustrated in
Note that although in the present exemplary embodiment an example is given in which the slope 46 has a trapezoidal shape in plan view, the slope 46 may be formed with another polygonal shape in plan view, depending on the inclination direction of the bottom portion 40 (the extension direction of the side 40C), and the surface profile of the buttress portion 26.
A sidewall 48 that has a steeper incline that the slope 46 is formed at the tire radial direction outer side (arrow A direction side) of the slope 46, and a sidewall 50 that has a steeper incline than the slope 46 is formed at the tire radial direction inner side of the slope 46. The angle formed by the sidewall 48 with respect to the slope 46 is greater than the angle formed by the sidewall 50 with respect to the slope 46.
A shortest distance along the slope 46 from the side 40C to the surface of the buttress portion 26 is longer than a shortest distance along the recess sidewall 42 from the side 40D to the surface of the buttress portion 26.
As illustrated in
Furthermore, in the present exemplary embodiment, the width W3 of the first air entry and exit promotion portion 36 on the recess portion 34 side as measured at the tire surface is set so as to be the same as a (tire radial direction) width W2 of the recess portion 34 at the tire surface. Note that the double-dotted dashed lines (imaginary lines) in
As illustrated in
Note that in cross-section the slope 46 forms a straight line running from the side 40C to the surface of the buttress portion 26. Due to forming a straight line in this manner, the slope 46 has a uniform incline angle, such that air inflow and outflow directions can be easily made to follow the slope 46.
Second Air Entry and Exit Promotion Portion
Next, explanation follows regarding the second air entry and exit promotion portion 38.
As illustrated in
Note that although the slope 52 has a substantially square shape in the present exemplary embodiment, the slope 52 may have another polygonal shape such as a rectangular or trapezoidal shape.
As illustrated in
Note that the width of the slope 52 is uniform from the bottom portion 40 of the recess portion 34 toward the tire radial direction outer side.
Note that end portions of the sidewall 54 of the second air entry and exit promotion portion 38 and the sidewall 48 of the first air entry and exit promotion portion 36 previously described are connected to one another. Moreover, end portions of the sidewall 50 of the first air entry and exit promotion portion 36 and the recess sidewall 44 of the recess portion 34 are also connected to one another.
The slope 52 has a gentler incline than the recess sidewall 42 and the recess sidewall 44 of the recess portion 34. As illustrated in
Note that in cross-section the slope 52 forms a straight line running from the bottom side 40A to the surface of the buttress portion 26. Due to forming a straight line in this manner, the slope 52 has a uniform incline angle, such that air inflow and outflow directions can be easily made to follow the slope 52.
As illustrated in
Note that in cross-section, the recess sidewall 44 and the recess sidewall 42 each have a rounded profile at a boundary with the surface of the buttress portion 26. This enables distortion of the buttress portion 26 under load to be suppressed.
Note that
As illustrated in
Operation and Advantageous Effects
Explanation follows regarding operation and advantageous effects of the heavy duty tire 10 of the present exemplary embodiment.
As the heavy duty tire 10 rotates while traveling, the tread 22 repeatedly contacts and moves away from the road surface. The tread 22 therefore undergoes repeated distortion, thereby generating a large amount of heat, particularly at the buttress portion 26.
Moreover, as the heavy duty tire 10 rotates while traveling, a difference in speed arises between the tire surface and the surrounding air, causing air to flow into the recess portions 34 of the air-cooling portions 32 formed to the buttress portions 26. Specifically, as illustrated by the arrow C in
The average incline angle θ1 of the slope 46 of the first air entry and exit promotion portion 36 with respect to the tire surface is no greater than 45°, and the slope 46 connects to the bottom portion 40 of the recess portion 34 at a gentler incline than the recess sidewall 42 and the recess sidewall 44 of the recess portion 34. This enables air at the tire rotation direction front side of the recess portion 34 to be smoothly directed along the slope 46 and into the recess portion 34. Moreover, the air that has flowed into the recess portion 34 flows along the bottom portion 40 of the recess portion 34, enabling the bottom portion 40 to be effectively cooled. Namely, the air-cooling portion 32 including the first air entry and exit promotion portion 36 promotes the inflow of air toward the recess portion 34 compared to cases in which the first air entry and exit promotion portion 36 is not present, enabling the buttress portion 26 to be more effectively cooled.
The air flowing along the bottom portion 40 is then dispelled to the tire exterior along the slope 52 of the second air entry and exit promotion portion 38 disposed at the tire radial direction outer side of the recess portion 34, thereby enabling air that has flowed in from the tire rotation direction front side to be dispelled to the tire outside in turn. Thus, the air-cooling portion 32 promotes the inflow of air into the recess portion 34 compared to cases in which the second air entry and exit promotion portion 38 is not present, enabling the buttress portion 26 to be more effectively cooled.
In this manner, the air entry and exit promotion portions, namely the first air entry and exit promotion portion 36 and the second air entry and exit promotion portion 38, are disposed at two locations in the present exemplary embodiment, thereby enabling openings for air to enter and exit the recess portion 34 to be secured, and thus enabling airflow to be improved.
Furthermore, when the second air entry and exit promotion portion 38 at the tire radial direction outer side of the recess portion 34 is positioned at the front side of the recess portion 34 in the direction of progress of the tire, inflow of air traveling toward the rear in the direction of progress of the tire (translational airflow) through this second air entry and exit promotion portion 38 and toward the bottom portion 40 of the recess portion 34 can be promoted.
Note that if the average incline angle θ1 of the slope 46 of the first air entry and exit promotion portion 36 were greater than 45°, it would be difficult to redirect the air flowing along the tire surface so as to follow the slope 46. If the average incline angle θ1 of the slope 46 of the first air entry and exit promotion portion 36 were smaller than 5°, the cooling effect of the recess portion 34 would be diminished. Similar applies to the average incline angle θ2 of the slope 52 of the second air entry and exit promotion portion 38.
As illustrated in
As the heavy duty tire 10 rotates, the temperature of the tread 22 is liable to rise in the vicinity of the belt 14 where the width of the belt 14 is at its maximum, namely, in the vicinity of the tire width direction end portion 16Be of the protective belt 16B where the width of the belt 14 configuration is at its maximum.
In the present exemplary embodiment, the bottom portion 40 of the recess portion 34 of the air-cooling portion 32 is disposed at the tire width direction outer side of the tire width direction end portion 16Be of the protective belt 16B, and is positioned near to the tire width direction end portion 16Be of the protective belt 16B where the temperature is most liable to rise. This enables heat generated near to the tire width direction end portion 16Be of the protective belt 16B to be effectively dissipated to the tire exterior through the bottom portion 40 of the recess portion 34, enabling the rise in temperature near to the tire width direction end portion 16Be of the maximum width protective belt 16B to be effectively suppressed.
Moreover, in the heavy duty tire 10 of the present exemplary embodiment, the tire width direction end portion 16Be of the protective belt 16B is positioned at the tire width direction inner side of the tire radial direction center portion of the bottom portion 40 of the recess portion 34, thereby enabling a tire radial direction inner side portion and tire radial direction outer side portion of the tire width direction end portion 16Be to be evenly cooled.
An exemplary embodiment in the present invention has been described above. However, the present disclosure is not limited to the above description, and obviously various other modifications may be implemented within a range not departing from the spirit of the present disclosure.
In the above exemplary embodiment, the first air entry and exit promotion portion 36 is disposed at the tire rotation direction front side of the recess portion 34 and the second air entry and exit promotion portion 38 is disposed at the tire radial direction outer side of the recess portion 34 as examples of air entry and exit promotion portions in two or more locations. However, the placement and number of air entry and exit promotion portions are not limited thereto.
Explanation follows regarding modified examples in which positional relationships and so on of the air entry and exit promotion portions and the recess portion 34 have been modified.
In the example illustrated in
In the example illustrated in
In the example illustrated in
In the example illustrated in
Although the tire width direction end portion 16Be of the belt ply (the protective belt 16B) where the width of the belt configuration is at its maximum is positioned at the tire width direction inner side of the bottom portion 40 of the recess portion 34, the tire width direction end portion 16Be may be disposed at a position that is displaced slightly from the tire width direction inner side of the bottom portion 40 of the recess portion 34.
Although the bottom portion 40 of the recess portion 34 is not positioned at the tire width direction outer side of a tire width direction end 16Ae of the protective belt 16A disposed at the tire radial direction outermost side of the belt 14 in the illustrated example, the bottom portion 40 may be extended toward the tire radial direction outer side such that the bottom portion 40 of the recess portion 34 is positioned at the tire width direction outer side of the tire width direction end 16Ae of the protective belt 16A at the outermost side.
Cracks may develop at the surface of the tread 22 when the heavy duty tire 10 travels along rough roads or the like. When heat is generated such that the temperature rises in the vicinity of the tire width direction end 16Ae of the protective belt 16A at the tire radial direction outermost side, the durability of the tread rubber 24 surrounding the vicinity of the tire width direction end 16Ae is reduced, and cracks that have developed on the surface of the tread 22 might advance toward the rubber portion where the durability is reduced.
Disposing the bottom portion 40 of the recess portion 34 at the tire width direction outer side of the tire width direction end 16Ae of the protective belt 16A at the tire radial direction outermost side enables the bottom portion 40 to be brought closer to the tire width direction end 16Ae. This enables the rise in temperature near to the tire width direction end 16Ae to be suppressed, enabling the durability of the tread rubber 24 near to the tire width direction end 16Ae to be maintained, and enabling cracks at the surface of the tread 22 to be suppressed from advancing toward the tread rubber 24 near to the tire width direction end 16Ae.
Although when viewed in plan view the combined surface area of the slopes 46, 52 is greater than the surface area of the bottom portion 40 of the recess portion 34 in the above exemplary embodiment, this combined surface area may be equal to or less than the surface area of the bottom portion 40 of the recess portion 34.
Although the end portion of the first air entry and exit promotion portion 36 on the opposite side to the recess portion 34 side terminates at the tire surface of the buttress portion 26 in the above exemplary embodiment, the end portion of the first air entry and exit promotion portion 36 on the opposite side to the recess portion 34 side may be linked to (open onto) a lug groove 28 (not illustrated in the drawings). This enables air in the lug groove 28 to be made to flow into the recess portion 34 in addition to air from the tire side face. Although the end portion of the second air entry and exit promotion portion 38 on the opposite side to the recess portion 34 side terminates at the tire surface of the buttress portion 26 in the above exemplary embodiment, the end portion of the second air entry and exit promotion portion 38 on the opposite side to the recess portion 34 side may be linked to (open onto) a lug groove 28 or a tread end (not illustrated in the drawings).
The entire content of the disclosure of Japanese Patent Application No. 2017-237700 filed on Dec. 12, 2017 is incorporated by reference in the present specification.
All cited documents, patent applications, and technical standards mentioned in the present specification are incorporated by reference in the present specification to the same extent as if each individual cited document, patent application, or technical standard was specifically and individually indicated to be incorporated by reference.
Number | Date | Country | Kind |
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2017-237700 | Dec 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/023000 | 6/15/2018 | WO | 00 |