The present invention relates to structural systems such as used for temporarily and/or permanent assembled structures such as scaffolding, falsework, beams, bridges, staging, ski jumps and slopes and similar. In particular, the invention relates to a tubular transom for scaffolding or falsework, as well as the aforementioned structures, having ends configured to be connected to verticals at node sections arranged at intervals on the verticals, where end of the transom comprises a fastening device with an integrated profile part, releasably attached to the tubular transom in an opening at the ends of the tubular transom.
State of the art is reflected in traditional temporarily assembled structural support systems, such as scaffolding and falsework. Structural support systems are used in several applications, to support and provide safe access related to construction and maintenance of buildings, constructions or the like and to temporarily carrying formwork and building structures until self-supported.
Scaffolding and falsework are typically temporary structures, which are assembled at construction site and disassembled upon completion of construction works. It is a modular system of metal components where the components are reusable—assembled and dismounted from site to site.
In conventional scaffolding or falsework, the components within the structural system usually comprise verticals or upright members, horizontal members, cylindrical transoms for vertical and horizontal purposes and various types of coupling elements or connectors. The verticals and horizontals transoms are connected together in nodes by means of coupling elements that are usually fixed at intervals on the vertical transoms and where the components are of metal, usually steel.
Typically, the transoms and coupling elements are joined together with the transom engaging with associated arms or profiles of the coupling elements. The transom and coupling elements are interlocked together by a so-called locking device. Ringlock™, Allround™, Kwikstage™ and Cuplock™ are well known scaffolding systems.
The Cuplock™ system is described in GB 1 463 867 and consists of a bottom cup permanently and rigidly fixed by welding to a vertical pole at given intervals along the pole, with a loose and movable top cup above each bottom cup to engage a horizontal transom's end configuration for connecting the horizontal transom to the vertical pole by means of the bottom and top cups. Welding is used to permanently and rigidly fix components such as bottom cup, wedges and mechanical stoppers of the system to the vertical pole and also to establish a permanent connection between the horizontal transom and the blade end configuration of the horizontal pole. The node configuration on the transom is in the form of oppositely directed tongues projecting laterally out from the horizontals, and upright member having opposed retaining cup shaped elements on the pole, adapted to receive said tongue, one retaining element being fixed to the upright and the other retaining element being moveable along the upright member with respect to said fixed element.
US 2014/0086669 discloses a modular scaffold component of different material components that advantageously used the durability and reliability of conventional type steel ledger heads adhesively secured to by an aluminium or aluminium alloy structural member. The structural member is an extruded elongate tube and may have a non-circular cross section having thickened top and bottom portions interior to a circular outer surface. The steel type ledger head may be removably and exchangably fixed to the tube by means of a pin/hole solution.
WO 93/01380 relates to a scaffold, comprising uprights and transverse tubular braces formed of aluminium. Each upright includes a tubular post extruded with external grooves and a number of flange assemblies for secure attachment of the transverse tubular braces by means of a wedge formed locking device. Both the flanges and the wedge formed locking device are also made of aluminium, the joint fixed to the ends of the braces being forged aluminium. The wedge formed locking device is permanently fixed to the bracings by welding of the two parts together.
DE 10114679 A1 relates to a component system for podia/stages, stands, platforms, stairs, etc. comprising a sub-construction with vertical posts having one or more post connecting units arranged in a specified pattern in the longitudinal direction of the posts, longitudinal bars, transverse bars, diagonals, and covering devices with covering plates. The covering devices are joined to side wall supports having at each end region a side wall support connecting unit for removably connecting to a corresponding post connecting unit of a vertical post. The side wall supports are extruded profiles which can be cut into any lengths.
When sturdy structural system for heavy duties having inherent, increased load bearing capacity and minimized weight are required, traditional structural system assemblage becomes complicated and often require additional internally placed supporting components to reinforce the structural system so that it can tolerate higher loads than single cylindrical transom conventionally used.
There is therefore a need for an enhanced scaffold or falsework systems able to carry increased weight and carry increased loads without having to increase the complexity, weight and number of elements in the system scaffold or falsework system accordingly. Moreover, there is a need for an improved joint or node system for fixing the bracings or transoms to the vertical without having to complicate the joints or nodes correspondingly, while at the same time maximizing strength-to-weight ratio of the structural system.
The main object of the invention is to provide a transom with an increased load capacity compared to conventionally prior art transoms or bracings in use in prior art structural systems of scaffolding or falsework, thereby contributing to a stronger and more rigid scaffold or falsework, able to take larger loads without to any substantial degree having to increase the number of verticals or bracings, or the dimensions or material thickness.
Another object of the invention is to provide a transom solution made of a material where most of the elements of the transom system may be extruded.
Another object of the invention is to provide a more rigid and load carrying joint or node arrangement with an enhanced strength-to-weight ratio.
Another object of the invention is to provide a transom with an end cross section profile allowing fitting with currently existing decking units, fastening point and/or locking devices.
A further object is to provide a more reliable joint or node between a bracing or transom and a vertical, providing a more robust joint or node, allowing for support of increased loads or forces.
Another object of the invention is to provide a transom design profile that can be adapted to many structural systems by simply substituting the locking system fittings or profile.
Yet another object of the invention is to provide a system where all elements may be made of a light material suitable for extruding, such as aluminium.
Another object of the present invention is to provide a system where the ends of the transom are interchangeable and/or replaceable.
The objective is achieved according to the invention by a tubular transom as defined in the preamble of the independent claim, having the features of the characterising portion of the independent claim.
A number of non-exhaustive embodiments, variants or alternatives of the invention is defined by the dependent claims.
The present invention attains the above described objectives by providing an attachment means for a transom, the attachment means having a first contact surface and a second opposite facing contact surface for engaging inward faces of a I-beam profile of a end connector.
The present invention attains the above described objectives by providing a tubular transom, in particular for temporary structures such as scaffolding or falsework, having ends configured to be connected to verticals at node sections arranged at intervals on the verticals, where each end of the transom comprises a fastening device with an integrated profile part, releasably attached to the tubular transom through an opening at the ends of the tubular transom.
The tubular transom comprises a first and at least second elongate, parallel and hollow tube elements, interconnected at each end; a contact surface of the opening in the first tube, is transversally arranged relative to one or more web plates; a contact surface of the opening in the second tube is transversally arranged relative to one or more web plates; and the opening at the ends of the transom having at least partly a shape complimentary to the shape of the profile part for receiving an end of the profile part into an interior end part of the first and/or second tube.
In an embodiment, the first and the at least second elongate, parallel and hollow tube elements are interconnected by means of intermediate integrated web plates, rigidly fixed to said at least two tube elements.
In an embodiment, the contact surface in the first tube is oppositely facing the contact surface in the second tube and both contact surfaces are arranged for at least partially engaging respectively with first faces and second faces of the profile part.
In another embodiment, the contact surfaces have a shape chosen from a group comprising flat and curved shapes.
In another embodiment, the integrated profile part of the fastening device having an I- or H- or a multiple I- or H beam cross sectional shape.
In another embodiment, an opening extends through the intermediate integrated web plates and is ended at one end in first tube and an opposite end is ended in the second elongate, parallel hollow tube.
In another embodiment, the tubular transom further comprises attachment means for temporally and rigidly attaching the end connector to the transom.
In another embodiment, the transom has at least one recess part arranged at one end of the transom for receiving a locking device.
In another embodiment, the transom is made of a light-weight material, such as aluminium.
In another embodiment, the transom is made of extruded aluminium and the opening between the two intermediate web plates extends along the entire length of the transom.
The first tube and/or the second tube of the tubular transom may comprise a circular or semi-circular outer shape.
The present invention comprises a technological advantage over known apparatus and system in that the transom of the invention has both a cross section configuration and an end configuration that contribute to increased stiffness, larger load carrying capacities and a more rigid, interchangeable end connection, providing adaptability to different node or joint systems for in scaffolding or falsework systems, including interchangeability.
The transom and the attachment means according to the present invention provides several further advantageous effect:
It makes it possible to build structural system of greater strength using conventional coupling elements.
It makes it possible to build structural system of greater length that are resistant to deflection.
It makes it possible to mix and match single and double tubular transom according to special needs.
It makes it possible to build a lightweight structural systems for example by using aluminium as a building material for the transom.
It makes it possible to maintain and restrict the ability of decking units to dislodge due to, for example, excessive wind load and accidental dislodgement, from the located position.
It allows for the connections of standard scaffolding system accessories, thereby increasing versatility.
It allows for the use of any type of decking, for example timber, steel, hook-type or composite material, thereby increasing versatility.
It allows for the use of currently existing decking units or locking systems to maintain proper functionality.
The above and further features of the invention are set forth with particularity in the appended claims and together with advantages thereof will become clearer from consideration of the following detailed description of an [exemplary] embodiment of the invention given with reference to the accompanying drawings.
The invention will be further described below in connection with exemplary embodiments, which are schematically shown in the drawings, wherein:
Various aspects of the disclosure are described more fully hereinafter with reference to the accompanying drawings. This disclosure may, however, be embodied in many different forms and should not be construed as limited to any specific structure or function presented throughout this disclosure. Rather, these aspects are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Based on the teachings herein one skilled in the art should appreciate that the scope of the disclosure is intended to cover any aspect of the disclosure disclosed herein, whether implemented independently of or combined with any other aspect of the disclosure. For example, an apparatus may be implemented or a method may be practiced using any number of the aspects set forth herein. In addition, the scope of the disclosure is intended to cover such an apparatus or method which is practiced using other structure, functionality, or structure and functionality in addition to or other than the various aspects of the disclosure set forth herein. It should be understood that any aspect of the disclosure disclosed herein may be embodied by one or more elements of a claim.
It should be noted that although a double tubular transom configuration is shown, the transom may comprise several parallel tubes interconnected by intermediate web(s) or web plate(s) or by a grid shaped intermediate web or web plate system. As will be described in further detail below, the web or web plate may be provided with a planar opening in open communication with the hollow tubular ends of the transom tube elements, so as to be complementary with the more or less correspondingly complementary shaped end of the end connector.
The invention will be further described in connection with exemplary embodiments, which are schematically shown in the drawings.
As shown on
The double tubular cross section of the transom 300, 300A shown has an advantage in that it has a greater strength-to-weight ratio than compared to singular tubular transom conventionally used in the scaffolding and falsework technical field. Another advantage is that the profile end part 200, 200A makes the connection between the verticals and the horizontal transoms more robust. Further, the profiled part 200, 200A when inserted in the transom 300, 300A efficiently limits movements of the transom 300, 300A relative to the corresponding locking device on the vertical, leading to a more stable scaffolding or falsework structure.
In the following sections, the elements of the transom and end connector will be described in more details.
On the left side of
On right side of
According to the embodiment shown in
It should be noted that the web may either be in the form of a single slotted web, or formed by two parallel web plates 123, 123′, 123A, 123A′ in spaced relation forming an intermediate slot, rigidly fixed to and extending between the two parallel, hollow tubes 121, 122, 121A, 122A. Moreover, it should be noted that the height of the intermediate web between the two tubes 121, 122, 121A, 122A is governed by the load and/or bending moment to be taken.
The outer surfaces of the two tubes may according to another embodiment coincide in a single adjoining contact point, thus not forming an intermediate web via the web plates 123, 123′, 123A, 123A′, provided a vertical slot through the adjoining section and in open communication with the two holes through the transom 300, 300A, extending through the two adjoining parts of the two parallel hollow tubes 121, 122, 121A, 122A.
The opening 100, 100A of the body 110, 110A, is shown in the middle of
In another embodiment, it is the upper hollow tube 121A that comprises the near half-circle shape, while the lower hollow tube 122A comprises a circular shape. In yet another embodiment, both the upper and lower hollow tubes 121, 122, 121A, 122A comprise a near half-circle shape.
It should be noted that as an alternative the opening inside the first and second tube 121, 121A and 122, 122A, together with the opening in the intermediate web may have the same cross section as the profile part 200, 200A, shown to the right in
In order to releasably lock or fix the profile part in the opening/hole in the end of the tubular transom, holes 330 may be arranged in the intermediate web or a web plate 123, 123′, 123A, 123A′, ref, the Figure on the left hand side of
The body 110, 110A comprises the first tube 121, 121A, wherein the first tube comprises the first tubular connecting inner surface 114, 114A. The body 110, 110A further comprises the second tube 122, 122A, wherein the second tube comprises the second tubular connecting inner surface 115, 115A. And further, the body also comprises web plates 123, 123′, 123A, 123A′ wherein the web plates comprise the web contact surface 113, 113′, 113A, 113A′. The web plates 123, 123′, 123A, 123A′ are distantly spaced apart, forming a gap 125, 125A. As shown in
The profile part 200 is rigidly and permanently fixed to a fastening device 500, as shown in
When the profile part 200 is inserted and securely mounted inside the transom 300, 300A through openings 100, 100A, the contact surfaces 111, 111′, 111A, 111A′, 112, 112′, 112A, 112A′ and 113, 113′, 113A, 113A′ restrain the I- or H-beam profile movements and keep it in position inside the transom, also preventing rotation.
According to one embodiment of the invention, a transom 300, 300A is provided comprising an opening 100, 100A at an end 320, 320′, 320A, 320A′ of the transom 300, 300A. The transom 300, 300A is shown from a side view in
According to one embodiment of the invention, the profile part 200, 200A can be removably attached to the transom 300, 300A, for example using screws or bolts fitting in threaded holes for screws/bolts 330, other means for attachment obvious to the skilled person can also be used. The screws/bolts can extend through both web plates 123, 123′ or 123A, 123A′ and through the profile part 200, 200A so that the profile part 200, 200A and the transom 300, 300A are fastened together and avoid dislocation when in use in a structural system. Attaching the I- or H-beam profile to the transom 300, 300A avoids the I- or H-beam profile to move out from its position inside the opening 100, 100A. It also restricts the ability of the transom 300, 300A to dislodge from the I-beam profile when in use in scaffolding structure, for example due to excessive wind load.
In one embodiment of the invention, the transom opening 100, 100A further comprises a recess 126, 126A as shown in
In one embodiment, the transom 300, 300A comprising the opening(s) 100, 100A is made of aluminium, which allows for a light weight transom. Other material made, however, can be used.
In an alternative embodiment, free surface at both sides of the I- or H-beam may have a curved, convex shape, corresponding to the inner, curved, concave shape of the tubes 121, 121A, 122, 122A.
In an alternative embodiment, transom may be made up of multiple tubes, i.e. more than two webs or web plates therebetween. In such embodiment profiled part 200, 200A will be modified accordingly.
According to a further alternative embodiment the web may be sliced in a pre-defined pattern and then pulled laterally apart in a transverse direction, establishing one or more lattice formed intermediate webs.
The following reference numbers and signs refer to the drawings:
The invention according to the application finds use in structural systems such as used for scaffolding, falsework, beams, bridges, staging, ski jumps and slopes and similar.
Number | Date | Country | Kind |
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2019 0881 | Jul 2019 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NO2020/050188 | 7/3/2020 | WO |