This application is the U.S. national phase of PCT Application No. PCT/AU2013/000129 filed on Feb. 15, 2013, which claims priority to AU Patent Application No. 2012900570 filed on Feb. 17, 2012, the disclosures of which are incorporated in their entirety by reference herein.
The invention relates to a Height Adjustable Column for a Shipping Container Building Structure
A problem with existing methods of shipping standard shipping containers lies in the height and transport costs of a product which does not take up the full space within the container particularly where the container is to be used as some form of accommodation. In such cases the interior of the container is often almost empty but because the eventual residential height in the container is full height the transport costs are high.
Equally, where accommodation which is greater than the height of a shipping container must be provided the only real option is to provide it as two containers, one without floor, which must be mounted on top of each other. Having a shipping container that can be raised from a height for transportation to a height for use as a building structure is desired.
All references, including any patents or patent applications cited in this specification are hereby incorporated by reference. No admission is made that any reference constitutes prior art. The discussion of the references states what their authors assert, and the applicants reserve the right to challenge the accuracy and pertinency of the cited documents. It will be clearly understood that, although a number of prior art publications may be referred to herein; this reference does not constitute an admission that any of these documents form part of the common general knowledge in the art, in New Zealand or in any other country.
It is an object of the invention to provide a height adjustable column for a shipping container building structure that ameliorates some of the disadvantages and limitations of the known art or at least provide the public with a useful choice.
In a first aspect the invention resides in a height adjustable column for a shipping container building structure, wherein the column has at least two co-operating parts, in which a first part of the column telescopes over a second part of the column, both parts having engagement features engageable by a container handling apparatus such that the column can be extended from a telescoped form to an extended position, wherein when in the telescoped form a substantive length of the second part is within the first part and when in the extended position a substantive length of the second part extends outwardly from the first part, the engagement feature of the first part when the column is in the extended position is adapted to engage and support a floor of a building structure and the engagement feature of the second part when the column is in the extended position is adapted to engage and support either the roof or an upper floor of a building structure, the column, when in telescoped form is adapted to secured to a base of a shipping container at one end and to an upper surface of the shipping container at the other end, such that when the column is in the non-extended position the height of the column is at a reduced height compared to that that of a standard shipping container and when in the extended position the column is at a height equal to or greater than the height of a standard shipping container.
In a second aspect the invention resides in a height adjustable column for a shipping container building structure, wherein the column has:
wherein the middle sleeve portion is adapted to slide and be positionable within relative to the lower and upper sleeve portions and the upper sleeve portion is adapted to slide and be positionable within relative to the lower sleeve portion so that when the column is in the non-extended position the middle sleeve portion is fully slid within the lower and upper sleeve portions and a substantive length of the upper sleeve portion is slid within the lower sleeve such that the lower engagement feature of the middle sleeve portion is aligned and coincides with the engagement feature of the lower sleeve portion and the upper engagement feature of the middle sleeve portion is aligned and coincides with the engagement feature of the upper sleeve portion such that the height of the column is at a reduced height compared to that that of a standard shipping container; when the column is in the extended position the locking means on the middle portion engage and lock with the corresponding slotted apertures on the lower and upper sleeve portions as to support and retain the column at a height equal to or greater than the height of a standard shipping container.
Preferably, the lower sleeve has a floor engaging portion adapted to engage and attach to a floor of a building structure.
Preferably, the upper sleeve has a roof or upper level engaging portion adapted to engage and attach to a roof or upper level of a building structure.
Preferably, the locking means are spring loaded detents.
Preferably, the engagement features are apertures adapted to receive and engage with the container handling apparatus in order to allow the column to be raised from a non extended state to an extended raised state.
Preferably, the apertures are of the ISO standard container connection points.
Preferably, the engagement means includes a slot, channel or groove capable of receiving and holding an edge or part of an edge of a wall panel, window frame or door frame therein.
Preferably, the engagement means includes projection means capable of receiving and holding an edge or part of an edge of a roof section, floor, window frame or door frame thereon.
Preferably, the engagement means includes a bracket or flange capable of receiving and holding an edge or part of an edge of a roof section, floor, wall panel, window frame or door frame thereon.
Preferably, in the expanded form the column remain capable of supporting vertical loads.
Preferably, the column is hollow.
Preferably, the interior space of the hollow column is capable of receiving pourable settable material therein once the column is in the extended position in order to provide a strong, rigid and durable column able to support and bear loads associated with a building structure.
Preferably, the column may include elements acting as reinforcement for the settable material.
Preferably, the reinforcement elements may extend through to a lower floor, roof or upper floor of a building structure.
In a third aspect the invention resides in a height adjustable column for a shipping container building structure, wherein the column has:
wherein the upper sleeve portion is adapted to slide and be positionable within relative to the lower portion so that when the column is in the non-extended position a substantive length of the upper sleeve portion is slid within the lower sleeve such that the height of the column is at a reduced height compared to that that of a standard shipping container; when the column is in the extended position the locking means on the each of the sleeve portions engage and lock with the corresponding slotted apertures on the sleeve portions so as to support and retain the column at a height equal to or greater than the height of a standard shipping container.
Preferably, the columns has additional sleeve portions adapted to slide and be positionable within relative to the lower and upper sleeve portions.
In fourth aspect as herein described the invention relates to a method of manufacturing an expandable shipping container utilising columns described in the aforementioned aspects, wherein the method includes:
The invention will now be described, by way of example only, by reference to the accompanying drawings:
The following description will describe the invention in relation to preferred embodiments of the invention, namely a height adjustable shipping container The invention is in no way limited to these preferred embodiments as they are purely to exemplify the invention only and that possible variations and modifications would be readily apparent without departing from the scope of the invention.
It is important that the compacted container still adheres to the measurements of a standard shipping container which means that in some cases a collapsed telescoping pole will still stand above part of the structure of a containerised building, as in
The columns can include features to engage with and hold building elements, such as roof sections, floor, wall panels, window and door frames, etc in place once the columns are fully extended. These features, either separately or in combination. can include slots, channels, grooves, projections, flange, brackets, etc where these features are capable of receiving and holding an edge or part of an edge of a, roof section, floor wall panel, window frame or door frame therein or thereon.
In the expanded form the column remains capable of supporting vertical loads.
Preferably, the column is hollow.
The interior space of the hollow column is capable of receiving therein pourable settable material such as concrete once the column is in the extended position in order to provide a strong, rigid and durable column able to support and bear loads associated with a building structure. The column may also include elements acting as reinforcement for the settable material. The reinforcement elements may extend through to a lower floor, roof or upper floor of a building structure.
It is possible to gain as much height as possible from the columns for the purpose of a minimum habitable ceiling height of 2400 mm or even higher in some situations. The maximum available column height is very important because of the space and height required for the ceiling and roof area height combined with the floor sections that may also require the installation of services. By eliminating the ISO castings that exist on standard containers at present where the height of these castings is approximately 120 mm each. by combining the top and bottom ISO castings there was 240 mm additional available height and utilizing this height with the inventive column that could be overlapped at least twice if not 3 or more times. An additional minimum of 480 mm of column height is able to be obtained that can be used for extending, overlaps, etc.
An important advantage with using the inventive columns is the ability to use both the standard height and the high cube containers as the basis of the height adjustable container and two or more near completed accommodation containers could be transported at the same time.
The column is preferably made from steel and has the holes therein can be laser cut.
The column can also be incorporated into a two, three or more stage column.
It will of course be realised that while the foregoing has been given by way of illustrative example of this invention, all such and other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as is hereinbefore described.
Number | Date | Country | Kind |
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2012900570 | Feb 2012 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2013/000129 | 2/15/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/120138 | 8/22/2013 | WO | A |
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6112929 | Ota | Sep 2000 | A |
20110023925 | Johnson et al. | Feb 2011 | A1 |
20120006369 | Cantin | Jan 2012 | A1 |
Number | Date | Country |
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0049599 | Apr 1982 | EP |
2327345 | Jun 2011 | EP |
1505866 | Mar 1978 | GB |
2085507 | Apr 1982 | GB |
2345282 | Jul 2000 | GB |
2406560 | Apr 2005 | GB |
Entry |
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International Search Report for PCT/AU2013/000129, Completed by the Australian Patent Office on Apr. 15, 2013, 6 Pages. |
Written Opinion for PCT/AU2013/000129, Completed by the Australian Patent Office, Dated Apr. 15, 2013, 4 Pages. |
Second Written Opinion for PCT/AU2013/000129, Completed by the Australian Patent Office, Dated Dec. 3, 2013, 6 Pages. |
Third Written Opinion for PCT/AU2013/000129, Completed by the Australian Patent Office, Dated Feb. 19, 2014, 6 Pages. |
Number | Date | Country | |
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20150028025 A1 | Jan 2015 | US |