The present disclosure relates generally to worksurface cantilever systems and components for use with modular walls, conventional walls, and furniture systems.
Office space can be relatively expensive, not only due to the basic costs of the location and size of the office space. To combat these and other costs, organizations can partition space with modular assemblies. Modular assemblies can be relatively easy to assemble. Additionally, if the needs of the organization change, the modular assemblies can be disassembled and reassembled in a different configuration without the attendant costs of destroying and rebuilding permanent walls.
Modular assemblies can also serve as adaptable backbones for various types of modular furniture. For example, organizations can use modular wall systems as supports for cantilevered items, such as work surface, or other sorts of furniture. Cantilevered items may contain a hooking feature that can be angled into a recess in a modular wall, so that when the assembler drops the feature back into a standard position, the combination of the cantilever cavity, hooking feature, and weight of the furniture item against the modular wall stably hold the furniture item in position.
One will appreciate, however, that despite such items being relatively easy to assemble and remove, given construction tolerances and material flexibility, cantilevered worksurfaces may sag or rise rather than being completely level as intended. Also, over time cantilevered worksurfaces can have the tendency to angle downward with weight. Any significant weight added to or removed from cantilevered worksurfaces during may result in non-level worksurfaces.
Further, many height-adjustable cantilevered worksurfaces are bulky, cumbersome, and unattractive. Adjusting the height of cantilevered worksurfaces can take time, may accommodate only discrete height adjustments, and may require disassembly if adjusted after worksurface installation. It may also be necessary to support the full weight borne by the worksurface cantilever during the height adjustment process.
Accordingly, there are a number of disadvantages in the art that can be addressed.
Implementations of the present disclosure comprise systems, methods, and apparatus for height adjusting and leveling a cantilevered worksurface. More specifically, implementations of the present disclosure allow a manufacturer, an installer, or a user to adjust the height and angle of a height adjusting and leveling worksurface cantilever or a height adjusting and leveling worksurface cantilever system.
For example, in at least one implementation, a height adjusting and leveling worksurface cantilever can comprise a leveling mechanism comprising a turnbuckle rod that can adjust an angle of a horizontal frame member relative to a vertical frame member. An assembler can adjust the angle of the horizontal frame member from a pivot point located on a proximal corner of the height adjusting and leveling worksurface cantilever. The height adjusting and leveling worksurface cantilever can also include a height adjusting mechanism comprising a threaded rod that can adjust a height of the height adjusting and leveling worksurface cantilever, relative to a hanger bracket.
In at least one additional or alternative implementation of the present invention, the height adjusting and leveling worksurface cantilever can comprise a leveling mechanism comprising a turnbuckle rod that can adjust an angle of a horizontal frame member relative to a vertical frame member. The assembler can adjust the angle of the horizontal frame member from a pivot point located on a proximal corner of the height adjusting and leveling worksurface cantilever. The horizontal frame member can comprise a distal end and a proximal end and the vertical frame member can comprise a distal end and a proximal end.
The turnbuckle rod can extend from a point between the distal end and the proximal end of the horizontal frame member to a point between the proximal end and the distal end of the vertical frame member. The height adjusting and leveling worksurface cantilever can also include a height adjusting mechanism comprising a threaded rod that can adjust a height of the height adjusting and leveling worksurface cantilever, relative to a hanger bracket. The threaded rod can extend from the distal end of the vertical frame member to the proximal end of the vertical frame member.
Further, a height adjusting and leveling worksurface cantilever system can comprise at least one worksurface and at least two height adjusting and leveling worksurface cantilevers. Each of the at least two height adjusting and leveling worksurface cantilevers can comprise a turnbuckle rod that is configured to adjust the angle of the at least one worksurface relative to a vertical frame member via a horizontal frame member. The assembler can adjust the angle of the at least one worksurface from a pivot point located on a proximal corner of each of the at least two horizontal frame members. Each of the at least two height adjusting and leveling worksurface cantilevers can also include a threaded rod configured to adjust the height of the at least one worksurface and the at least two height adjusting and leveling worksurface cantilevers relative to at least two hanger brackets.
Additional features and advantages will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice. The features and advantages may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. These and other features will become more fully apparent from the following description and appended claims, or may be learned by the practice of the examples as set forth hereinafter.
In order to describe the manner in which the above-recited and other advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments and/or implementations thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments and/or implementations of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
Implementations of the present disclosure comprise systems, methods, and apparatus for height adjusting and leveling a cantilevered worksurface. More specifically, implementations of the present disclosure allow a manufacturer, an installer, or a user to adjust the height and angle of a height adjusting and leveling worksurface cantilever or a height adjusting and leveling worksurface cantilever system.
For example, in at least one implementation, a height adjusting and leveling worksurface cantilever can comprise a leveling mechanism comprising a turnbuckle rod that can adjust an angle of a horizontal frame member relative to a vertical frame member. An assembler can adjust the angle of the horizontal frame member from a pivot point located on a proximal corner of the height adjusting and leveling worksurface cantilever. The height adjusting and leveling worksurface cantilever can also include a height adjusting mechanism comprising a threaded rod that can adjust a height of the height adjusting and leveling worksurface cantilever, relative to a hanger bracket.
Because cantilevered worksurfaces have the tendency to angle downward with weight, other cantilevered worksurfaces may provide for worksurface angling. However, the pivot point of these leveling mechanisms is often distant from the rear end of the horizontal frame member, and the leveling mechanisms raise and lower the worksurface relative to the horizontal frame member. Such a leveling mechanism can create a gap between the horizontal frame member and the worksurface when the worksurface is angled upward. Fastening components (e.g. screws or bolts) that attach the worksurface to the horizontal frame member may also become visible when the worksurface is angled upward. Furthermore, the rear edge of a worksurface may rise and fall and may move forward and backward when angle is adjusted, thus creating gaps and misalignments.
Alternatively, in at least one implementation of the present invention, the pivot point of the leveling mechanism is at the upper rear end of the horizontal frame member, and the leveling mechanism raises and lowers the horizontal frame member and the worksurface. Therefore, in at least one implementation, no gaps or fastening components are visible when the horizontal frame member and worksurface are angled upward to account for weight on the worksurface. Additionally or alternatively, the leveling to mechanism can angle the horizontal frame member and worksurface downward. Also, because in at least one implementation the pivot point of the leveling mechanism is at the rear end of the horizontal frame member, the rear surface of the worksurface does not significantly rise and fall when the installer or user employs the leveling mechanism.
Additionally, because in at least one implementation of the present invention the height adjusting mechanism adjusts the height of the worksurface relative to the at least two hanger brackets, the height adjusting and leveling worksurface cantilever system does not require an installer or user to change the size of the hanger brackets depending on the thickness of the worksurface the installer or user installs. Other cantilevered worksurfaces may be height adjustable relative to a vertical frame member, and therefore can require longer hanger brackets when a user chooses a thicker worksurface. In at least one implementation of the present invention, an installer or user can use the same sized hanger brackets with any thickness of worksurface. The use of universally compatible hanger brackets is also a benefit to the manufacturer, who would no longer have to produce and stock various sized hanger brackets.
Further, in at least one implementation of the present invention, the height adjusting mechanism allows for continuous worksurface height adjustment. The height adjusting mechanisms of other cantilevered worksurfaces often adjust the height of the worksurface in discrete, incremental units. At least one implementation of the height adjusting mechanism in the present invention employs a threaded rod, which allows the worksurface to be continuously adjustable. Also, in at least one implementation, the installer or user can adjust the height of the worksurface while the worksurface is supporting weight.
Moving now to the Figures,
One skilled in the art will appreciate that the height adjusting and leveling worksurface cantilever system 100 is not limited to that shown in
Similarly,
The triangular shape of the hanger bracket 215 shown in
Further, like
One skilled in the art will appreciate that the present invention is not limited to the number of openings 225 or the number of fastening components 230 in the horizontal frame member 200 shown in either
Further,
In at least one implementation, the threaded rod 255 is coupled to the top socket head cap screw 235 shown in
An installer or user can angle the height adjusting and leveling worksurface cantilever 115 upward or downward by rotating the turnbuckle rod 210 either left or right. The axial rotation of the turnbuckle rod 210 can cause either the extension or retraction of the first and second turnbuckle threaded rods 400a and 400b, which will cause the horizontal frame member 200 (and the worksurface if attached) to angle upward or downward at the pivot spring bracket 245.
Likewise,
Further,
The foregoing features and mechanisms of the height adjusting and leveling worksurface cantilever allow an installer or user to correct for any downward angling of the cantilevered worksurface due to weight or due to a non-vertical mounting surface. Also, because the pivot point of the leveling mechanism is at the rear corner of the horizontal frame member, no gaps or fastening components become visible when the horizontal frame member is angled upward. Further, the height adjusting mechanism allows for continuous height adjustment of the height adjusting and leveling worksurface cantilever, even while the worksurface is supporting weight.
One skilled in the art will appreciate that neither the height adjusting and leveling worksurface cantilever nor the worksurface are limited to any specific composition material. For example, the height adjusting and leveling worksurface cantilever could be made from metal, wood, plastic, etc., or a mixture thereof. In at least one implementation, the height adjusting and leveling worksurface cantilever is made from 16-gauge steel. Similarly, the worksurface could be made from metal, wood, plastic, etc., or a mixture thereof.
Also, although the figures show exemplary the height adjusting and leveling worksurface cantilevers with that are height adjustable from the left side, one skilled in the art will appreciate that the positioning of the side socket head cap screw 220 is not limited to the placement on the left side. In at least one implementation, an installer or user uses both a left-handed and a right-handed height adjusting and leveling worksurface cantilever in a height adjusting and leveling worksurface cantilever system, wherein the side socket head cap screws 220 face inward and are therefore not as visible.
The present invention may be implemented in other specific forms without departing from its spirit or essential characteristics. The described implementations are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application is a 371 US nationalization of PCT Patent Application No. PCT/US2020/023935, filed Mar. 20, 2020, which claims priority to U.S. provisional patent application No. 62/821,403, filed Mar. 20, 2019. The entire content of the aforementioned patent applications is incorporated herein by reference.
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