The present invention relates to a height adjustment apparatus for a rotatable component of a vacuum cleaner.
Vacuum cleaners are widely used for picking up dirt and debris. A vacuum cleaner therefore includes a motor and impeller that together generate a vacuum airflow. A powered brushroll is rotated by a motor and functions to dislodge dirt and debris on an underlying surface and propel the dirt and debris into the vacuum airflow. The brushroll therefore is an important device for enhancing the cleaning ability of a vacuum cleaner.
A vacuum cleaner can be used on a variety of underlying surfaces. For example, the vacuum cleaner and powered brushroll can be used to pickup dirt and debris on carpeting. Furthermore, the vacuum cleaner and powered brushroll can be used to pickup dirt and debris deep down among carpet fibers. Alternatively, the vacuum cleaner and brushroll can be used on hard, flat surfaces, such as wood floors, tile, linoleum, etc. These underlying surfaces can vary greatly in their firmness, flatness, evenness, texture, etc. Because of variations in firmness, the wheels of the vacuum cleaner can sink into the surface, such as a carpeted surface, and the distance from the brushroll to the surface can change. Because the bristles of the brushroll are of a fixed length, this height variation will undesirably affect the amount of contact between the brushroll and the underlying surface.
In the prior art, the most common approach is to have a brushroll of a fixed height. Therefore, when moving from a hardwood floor to a carpet, when moving from a carpet to a hardwood floor, or when moving from a carpet of one depth and density to another carpet having a different depth and density, the height of the brushroll from the underlying surface will change. As a result, the effectiveness of the brushroll will be greatly impacted.
In another prior art approach, the wheels of the vacuum cleaner are adjustable and the entire vacuum cleaner can be raised and lowered. Although this accommodates different underlying surfaces and/or textures, the consequence of changing the height of the entire vacuum cleaner is that the distance of the nozzle and therefore the vacuum airflow is changed in relation to the underlying surface. This will unfortunately affect the cleaning power of the vacuum airflow and therefore of the vacuum cleaner.
A height adjustment apparatus for a rotatable component of a vacuum cleaner is provided according to an embodiment of the invention. The height adjustment apparatus comprises a rotatable wheel and a retainer device. The rotatable wheel comprises a central axis, a wheel portion substantially centered on the central axis and adapted to be rotated, a hub portion substantially centered on the central axis and including an offset axle aperture that is offset from the central axis, with the offset axle aperture being adapted to receive at least a portion of a rotatable component, and one or more detent devices formed as part of the hub portion. The retainer device is retained in a chassis of the vacuum cleaner and comprises a body, a hub portion aperture formed in the body and of a size to rotatably receive the hub portion of the rotatable wheel, and one or more biasing devices that interact with the one or more detent devices of the hub portion in order to provide a plurality of predetermined detent positions to the height adjustment apparatus. The rotatable component is moved substantially vertically with respect to the central axis when the rotatable wheel is rotated between the plurality of predetermined detent positions. A rotatable component height is changed by rotation of the rotatable wheel.
A height adjustment system for a rotatable component of a vacuum cleaner is provided according to an embodiment of the invention. The height adjustment system comprises a brushroll including a first axle portion extending from a first end of the brushroll and a second axle portion extending from a second end. The height adjustment system further comprises a first rotatable wheel apparatus affixed to a chassis of the vacuum cleaner and including a first offset axle aperture that receives the first axle portion of the brushroll. The first offset axle aperture moves the first axle portion relative to a first rotatable wheel apparatus central axis when the first rotatable Wheel apparatus is rotated with respect to the chassis. The height adjustment system further comprises a second rotatable wheel apparatus affixed to the chassis and including a second offset axle aperture that receives the second axle portion of the brushroll. The second offset axle aperture moves the second axle portion relative to a second rotatable wheel apparatus central axis when the second rotatable wheel apparatus is rotated with respect to the chassis.
A height adjustment method for adjusting a height of a rotatable component of a vacuum cleaner is provided according to an embodiment of the invention. The method comprises providing a rotatable wheel comprising a central axis, a wheel portion substantially centered on the central axis and adapted to be rotated, a hub portion substantially centered on the central axis and including an offset axle aperture that is offset from the central axis, with the offset axle aperture being adapted to receive a portion of a rotatable component, and one or more detent devices formed as part of the hub portion. The method further comprises providing a retainer device adapted to be retained in a chassis of the vacuum cleaner, with the retainer device comprising a body, a hub portion aperture formed in the body and of a size to rotatably receive the hub portion of the rotatable wheel, and one or more biasing devices that interact with the one or more detent devices of the hub portion in order to provide a plurality of predetermined detent positions to the height adjustment apparatus, wherein the rotatable component is moved substantially vertically with respect to the central axis when the rotatable wheel is rotated between the plurality of predetermined detent positions.
The same reference number represents the same element on all drawings. It should be noted that the drawings are not necessarily to scale.
The rotatable wheel 100 includes a wheel portion 102 and a hub portion 110. The rotatable wheel 100 can be rotated by a power source 601 (see
The hub portion 110 is also formed substantially around the central axis 101. The hub portion 110 can include one or more detent devices 111 formed into an outer cylindrical surface of the hub portion. Alternatively, the hub portion 110 can be non-cylindrical, such as rectangular, triangular, oval, hexagonal, etc., wherein the shape of the hub portion 110 acts as a detent device.
The hub portion 110 further includes an offset axle aperture 112 formed around an offset axis 115. The offset axle aperture 112 passes partially or completely through the rotatable wheel 100. The offset axle aperture 112 is substantially circular in one embodiment. The offset axis 115 is offset from the central axis 101 by an offset distance 116. The amount of offset distance 116 can be varied according to the size of the offset axle aperture 112 and the desired range of movement of the rotatable component 400. Therefore, when the rotatable wheel 100 is rotatably mounted to a vacuum cleaner, the rotatable component 400 residing in the offset axle aperture 112 will be moved relative to the vacuum cleaner upon rotation of the rotatable wheel 100.
The hub portion 110 further includes one or more detent devices 111 formed in a circumferential surface of the hub portion 110. The one or more detent devices 111 cooperate with biasing devices 204 (see
The one or more detent devices 111 can be spaced equidistantly, or can be arranged according to any predefined spacing or any predefined pattern. In the embodiment shown, the one or more detent devices 111 comprise substantially semi-circular grooves. However, it should be understood that the one or more detent devices 111 can be formed in any shape, including recesses into or extensions out of the hub portion 110.
The retainer device 200 can be formed of any suitable material and of any suitable size or shape. The generally rectangular shape depicted in the figure is an illustration of an exemplary embodiment, and can be varied and still fall within the scope of the specification and claims.
The one or more biasing devices 204 comprise resilient members that cooperate with the one or more detent devices 111 of the rotatable wheel 100. A biasing device 204 in the embodiment shown comprises a projection 205 formed on a resilient member, such as a leaf spring-like member, for example. The biasing device 204 is formed between a cut-out 206 in the retainer device 200 and the hub portion aperture 202. The projection 204 is adapted to engage the one or more detent devices 111.
It should be understood that the one or more biasing devices 204 can be formed in other ways. In addition, extra components can be bonded to or assembled to the biasing device 204 in order to provide or enhance a resiliency of the biasing device 204. The resulting biasing device 204 can flex, wherein the projection 205 normally resides in a detent device 111, but will flex and ride out of the detent device 111 when the rotatable wheel 100 is rotated by application of a rotational force. The one or more biasing devices 204 therefore provide a detent force that normally holds the rotatable wheel 100 in a fixed position of the plurality of detent positions.
It should be understood that the number of biasing devices 204 does not have to correspond to the number of detent devices 111 of the rotatable wheel 100. For example, one biasing device 204 could satisfactorily cooperate with multiple detent devices 111, one detent device 111 could satisfactorily cooperate with multiple biasing devices 204, etc.
This figure again shows the offset distance 116 between the central axis 101 of the rotatable wheel and the offset axis 115 of the offset axle aperture 112. It can be visualized from this view that the distance H can be varied by rotating the rotatable wheel 100. It can be seen from the figure that the position of the offset axle aperture 112 will describe an arcing path as the rotatable wheel 100 is rotated. As a consequence, the rotatable component residing in the offset axle aperture 112 will move substantially vertically with respect to the central axis 101 when the rotatable wheel 100 is rotated between the plurality of detent positions. Therefore, as the distance H changes, the height of the offset axle aperture 112 (and therefore the rotatable component) from an underlying surface will likewise be changed. As a result, the height of the rotatable component from an underlying surface can be manually adjusted or adjusted through actuation of a power source 601.
The dashed lines 306 illustrate a typical casing thickness of a vacuum cleaner. The retainer device 200 in one embodiment rests against an interior casing surface (upper dashed line) while the rotatable wheel 100 extends outside the outer casing surface (lower dashed line). This is further shown in
In one embodiment, a brushroll 400 can be supported and adjusted by a first rotatable wheel together with a second rotatable wheel. Each rotatable wheel adjusts a height of an end of the brushroll 400. A first offset axle aperture moves a first axle portion relative to a first rotatable wheel apparatus central axis when the first rotatable wheel apparatus is rotated with respect to the chassis. Likewise, a second offset axle aperture moves a second axle portion relative to a second rotatable wheel apparatus central axis when the second rotatable wheel apparatus is rotated with respect to the chassis.
In one embodiment, the first rotatable wheel apparatus is capable of rotating independently of the second rotatable wheel apparatus. Alternatively, in another embodiment the first rotatable wheel apparatus is constrained to rotate with the second rotatable wheel apparatus. For example, the first rotatable wheel apparatus can be connected to the second rotatable wheel apparatus in some manner.
In one embodiment, the first rotatable wheel apparatus and the second rotatable wheel apparatus are manually adjusted. Alternatively, in another embodiment the first rotatable wheel apparatus and the second rotatable wheel apparatus are rotated by one or more power sources 601.
The power source 601 can comprise any suitable rotational power source. In one embodiment, the power source 601 can comprise an electric motor, a geared electric motor, a stepper motor, etc. Other power source types are contemplated and are included in the scope of the description and claims.
The vacuum cleaner height adjustment apparatus according the invention can be implemented according to any of the embodiments in order to obtain several advantages, if desired. The vacuum cleaner height adjustment apparatus enables a manual or powered height adjustment of a rotatable component. The height can comprise a height of the rotatable component above an underlying surface. The vacuum cleaner height adjustment apparatus is simple, inexpensive, sturdy, and easy to use. The vacuum cleaner height adjustment apparatus enables a brushroll height to be adjusted at any time. The vacuum cleaner height adjustment apparatus provides a visual height indication.
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Number | Date | Country | |
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20050218713 A1 | Oct 2005 | US |