BACKGROUND OF THE INVENTION
The present invention relates generally to adjustable chairs, and more particularly to a height-adjustment mechanism for an armrest.
Various designs for height-adjustable armrests are known. Some known designs require numerous parts and relatively expensive materials, making such designs less cost competitive. Other known designs include relatively few parts, making them generally less expensive, but such designs may not appear to be of a high quality.
For example, U.S. Pat. No. 5,318,347 issued to Tseng (“Tseng '347”) discloses a design for a height-adjustable armrest unit comprising an L-shaped support bar, a vertical sleeve, and a leverage body. In Tseng '347, a tongue provided at a lower end of the leverage body is adapted to engage a positioning hole located on the support bar. The leverage body may be pivoted to disengage the tongue from the positioning hole to allow the sleeve (and the leverage body) to be vertically adjusted relative to the support bar. While Tseng '347 may reduce product cost with fewer parts, the design may not provide a user with a sense that the armrest adjustment mechanism is of a high quality.
Consequently, what is needed is a height-adjustment mechanism for an armrest which can be manufactured at a low cost, yet is long-lasting and capable of giving a user a sense of high quality.
SUMMARY OF THE INVENTION
The present invention provides a height-adjustment mechanism for an armrest. In an embodiment, the height-adjustment mechanism includes an integral, one-piece leverage body; and an integral, one-piece sleeve. These parts may be made of low cost materials suitable for integrally forming their features in an injection moulding operation. Various features built into these parts may provide a user with a sense of quality.
In an embodiment, the integral one-piece sleeve has pivot seats formed on a pair of locking arms depending from a first wall of the sleeve.
The pivot seats may be suitably shaped to receive pivot pins and facilitate rotation of the pivot pins therein.
The pivot seats may be generally U-shaped and inclined downwardly, such that pivot pins receive therein are prevented from being unseated when pulled upwardly.
The locking arms may extend upwardly and cant away from the first wall of the sleeve.
The locking arms may be sufficiently resiliently flexible to facilitate snap-fitting of pivot pins between the locking arms and an inner wall of the sleeve.
The sleeve may be made of a material suitable for integrally forming the locking arms in an injection-moulding operation.
The leverage body may have a handle, a resilient biasing member projecting forwardly, a tongue projecting rearwardly, and a pair of pivot pins projecting from opposite sides, the pivot pins being seated in the pivot seats.
The leverage body may be elongate, with the handle being located at an upper portion of the body, the tongue being located at a lower portion of the body, and the pair of pivot pins being located intermediately between the handle and the tongue.
The resilient biasing member may project forwardly to engage the first wall of the sleeve and bias the pivot pins rearwardly into the pivot seats when a neck of the leverage body abuts the first wall of the sleeve.
The leverage member may be made of a material suitable for integrally forming the handle, the resilient biasing member, the tongue and the pivot pins in an injection-moulding operation.
Anti-rattling fingers may be provided to prevent rattling between the various parts of the height-adjustment mechanism.
These and other aspects of the invention will become apparent through the illustrative figures and accompanying description provided below.
BRIEF DESCRIPTION OF THE DRAWINGS
In the figures which illustrate example embodiments of this invention:
FIG. 1 is a view of an illustrative chair that may embody the invention.
FIG. 2 is an exploded perspective view of a height-adjustment mechanism for an armrest in accordance with an embodiment of the invention.
FIG. 2A is a detailed view of a locking arm depending from a first wall of a sleeve in the height-adjustment mechanism of FIG. 2.
FIG. 3 is a cross sectional side view of the height-adjustment mechanism of FIG. 2 showing the leverage body in a first position.
FIG. 4 is the cross sectional side view of FIG. 3 showing the leverage body in a second position.
FIG. 5A is a cross sectional side view of a portion of FIG. 2.
FIG. 5B is a cross sectional side view of another embodiment of this invention.
FIG. 6 is a cross sectional front view of a portion of the height-adjustment mechanism of FIG. 2 showing a feature detail of yet another embodiment of the invention.
FIG. 7A-7D are views of a feature detail of yet another embodiment of the invention.
FIG. 8 is a perspective view of another embodiment of the leverage body of FIG. 2.
DETAILED DESCRIPTION
Referring to FIG. 1, shown is an illustrative chair 11 that may embody the present invention. The chair 11 has a chair seat 13 mounted on a chair seat frame 10 and supported by a chair seat support 21. A backrest 15 is supported on a backrest support 17, and the backrest support 17 is mounted on the chair seat frame 10. The chair 11 may further include a pair of armrests, each armrest including a height-adjustment mechanism 20 supported on an armrest support 30.
FIG. 2 shows an exploded perspective view of a height-adjustment mechanism 20, in accordance with an exemplary embodiment of the invention. As shown, the height-adjustment mechanism 20 may include a sleeve 40 and a leverage body 60. The sleeve 40 and leverage body 60 are adapted to mount to and engage the armrest support 30, as explained below.
In the exemplary embodiment, the support 30 is an L-shaped bar having a first arm 30a and a second arm 30b. In use, the first arm 30a is generally horizontally oriented and may include a plurality of mounting holes 32 for mounting the support 30 to the chair seat frame 10 (using mounting screws, not shown). The generally vertically oriented second arm 30b of the support 30 may include a plurality of vertically spaced slots 34. In an embodiment, a vertical groove 36 may join all of the slots 34. As will be explained further below, a protruding tongue 64 formed on a lower portion of the leverage body 60 is adapted to selectively engage one of the slots 34, and the vertical position of the slot 34 engaged by the tongue 64 will determine the vertical position of the height-adjustment mechanism 20.
In order to support the height-adjustment mechanism 20, and the weight placed on the height-adjustment mechanism 20 by an occupant of the chair 11, the support 30 should be made of a sufficiently strong and rigid material. For example, in the exemplary embodiment, an elongate plate made of steel, or another suitable metal, may be used. Other materials such as reinforced plastics and carbon composites may also be used.
Still referring to FIG. 2, the sleeve 40 may be formed as an integral, single-piece, injection-moulded structure. For example, the sleeve 40 may be formed of a plastic material that may be injection-moulded in the desired shape. As shown, the sleeve 40 is adapted to be vertically oriented in use and has an upper end 42 and a lower end 43. The lower end 43 of the sleeve 40 has an opening 44 suitably sized to receive the generally vertically oriented second arm 30b of the armrest support 30. The upper end 42 of the sleeve 40 is suitably shaped to receive an armrest pad 50 (FIG. 3). Mounting holes 41a and 41b are provided at the upper end 42 of the sleeve 40 to mount the armrest pad 50 (using mounting screws, not shown).
Still referring to FIG. 2, the sleeve 40 is shown in a partial cutout view with an arrangement of structural reinforcing ribs located on each inside wall of the sleeve 40. A first pair of reinforcing ribs 48a, 48b is located on a first inside wall 48 of the sleeve 40. A second pair of reinforcing ribs 52a, 52b is provided on an opposite inside wall 52 of the sleeve 40. Additional reinforcing ribs 54a and 56a are provided on inner side walls 54 and 56, respectively, which extend between the first and second walls 48 and 52.
Together, the edges of the reinforcing ribs 48a, 48b, 52a, 52b, 54a and 56a form a “channel” 45. As shown, the channel 45 is aligned with opening 44 to slidably receive the vertically oriented second arm 30b of the support 30.
Still referring to FIG. 2, a notch 58 is provided at the top of the first wall 48 of the sleeve 40. As shown, the notch 58 is suitably sized to allow a portion of the leverage body 60, namely the handle 68, to extend outside the sleeve 40.
Still referring to FIG. 2, the leverage body 60 is formed as an integral, single-piece, injection-moulded body. For example, the leverage body 60 may be made of a plastic material injection-moulded into the desired shape. In the exemplary embodiment, the leverage body has a generally elongate body with a pair of pivot pins 62a, 62b located intermediately along its length. The tongue 64, as mentioned earlier, protrudes from a lower portion of the elongate leverage body 60. Also, a biasing member 66 of the leverage body 60 extends outwardly in a direction opposite the tongue 64. As mentioned, a handle 68 is provided at an upper end of the leverage body 60. The handle 68 allows an operator to pivot the leverage body 60 about the pivot pins 62a, 62b. In operation, the biasing member 66 provides a biasing force, acting against the force applied by the operator to the handle 68 of the leverage body 60.
Referring now to FIG. 2A, and still referring to FIG. 2, depending from the first wall 48 of the sleeve 40 are first and second locking arms 57a and 57b having pivot seats 53a and 53b formed therein. As shown in FIG. 2, these locking arms 57a and 57b are suitably positioned to receive the pivot pins 62a, and 62b of leverage body 60. As shown in FIG. 2A, the pivot seats 53a and 53b formed on the locking arms 53a and 53b open towards the first wall 48.
In the exemplary embodiment, the sleeve 40 is formed as an integral, single-piece, injection-moulded structure. The pivot seats 53a and 53b are formed into the inner sides of vertically oriented locking arms 57a, 57b, which are themselves integrally formed with the sleeve 40 by injection-moulding. As will be appreciated by those skilled in the art, the pivot seats 53a, 53b may be formed by the use of auxiliary mould inserts (not shown) inserted into an injection-moulding cavity for forming sleeve 40. For example, an extractable pair of moulding pins may be inserted into the injection-moulding cavity for forming sleeve 40 at an angle offset from the main axis of separation of the injection mould for forming sleeve 40. In an embodiment, access holes 53a′ and 53b′ may be formed in the first wall 48 of the sleeve 40 as a result of the pair of moulding pins being inserted into the injection-moulding cavity while forming sleeve 40.
Still referring to FIG. 2A, the pivot pins 62a, 62b of the leverage body 60 may be received in the pivot seats 53a, 53b by fitting the pivot pins 62a, 62b in between the locking arms 57a, 57b and the first wall 48 of the sleeve 40, as shown at L. In the exemplary embodiment, a ramp 59 may be provided on each locking arm 57a, 57b to facilitate fitting the pivot pins 62a, 62b into the pivot seats 53a, 53b during assembly.
In an embodiment, each of the locking arms 57a, 57b and, optionally, the wall 48 may be somewhat resilient to permit the pivot pins 62a, 62b to be snap fit past the top of the ramps 59, and into the pivot seats 53a, 53b formed in the locking arms 57a, 57b. However, the locking arms 57a, 57b and the wall 48 should be sufficiently strong such that, once seated in the pivot seats 53a, 53b, the leverage body 60 is firmly secured in position for subsequent pivoting operations by an operator.
In an embodiment, the pair of pivot seats 53a, 53b may be formed at a suitable downwardly directed angle, relative to a notional horizontal plane passing through the sleeve 40, such that operation of the leverage body 60 by an operator in a lifting manner (as described below and best shown in FIG. 4) will not inadvertently unseat the pivot pins 62a, 62b from the pivot seats 53a, 53b.
In an embodiment, the locking arms 57a, 57b may extend upwardly and cant away from the first wall 48.
The height adjustment operation of the height-adjustment mechanism 20 will now be explained.
Referring to FIG. 3, the sleeve 40 is shown mounted on the vertically oriented second arm 30b of the armrest support 30. The leverage body 60 is shown with its pivot pins 62a and 62b seated within the pivot seats 53a and 53b and secured thereat by the locking arms 57a, 57b.
As shown, with the neck 67 of body 60 abutting the base of notch 58, the biasing arm 66 of the leverage body urges the pivot pins 62a, 62b into the pivot seats 53a, 53b to keep the pivot pins 62a, 62b seated therein.
As shown in FIG. 3, the handle 68 of the leverage body 60 extends through the notch 58 in the first wall 48 of sleeve 40. Within the sleeve 40, the biasing arm 66 of leverage body 60 engages the first wall 48 and biases the leverage body 60 away from the first wall 48. When the leverage body 60 is not pivoted by an operator, the biasing force provided by the biasing arm 66 causes the tongue 64 protruding from the lower portion of the leverage body 60 to continuously engage one of the slots 34 in the support 30. As noted earlier, the vertical position of the slot 34 engaged by the tongue 64 determines the vertical height of the height-adjustment mechanism 20.
As shown in FIG. 4, in order to adjust the height of the height-adjustment mechanism 20, the handle 68 of leverage body 60 may be lifted or pulled back by an operator in direction A. This action by the operator will cause the leverage body 60 to pivot about pivot pins 62a and 62b, against the biasing force of the resiliently flexible biasing arm 66. The biasing arm 66 is resiliently deformed when the handle 68 is lifted by the operator such that the biasing arm 66 will act to reengage the tongue 64 with one of the slots 34 when the handle 68 is released.
In one embodiment, the tongue 64 includes a base 64a, and a tip 64b. As shown, when the leverage body 60 is pivoted about pivot pins 62a and 62b, the base 64a of the tongue 64 disengages from the slots 34, as shown at B. However, the tip 64b of the tongue 64 remains engaged in the vertical groove 36 (FIG. 2). As the vertical groove 36 runs the length of the slots 34, the leverage body 60 and the sleeve 40 may be adjusted vertically, as indicated at C, relative to the support 30. The tongue 64 continuously guides the leverage body 60 within the vertical groove 36, thereby allowing the base 64a of tongue 64 to more readily engage any one of the slots 34 when the operator finally releases the handle 68.
In an embodiment, the vertical adjustment of the height-adjustment mechanism 20 by the operator may be limited at an upper and lower limit by the tip 64b of the tongue 64 engaging the top and bottom of the slot 36.
Referring to FIG. 5A, in an embodiment, an offset 38 may be formed in the support 30 at the top of the vertical groove 36 to accommodate and guide the tip 64b of the tongue 64 of the leverage body 60 when the height-adjustment mechanism 20 is first slidably received on the support 30. When this offset 38 is provided, a separate feature may be provided to limit vertical adjustment of the height-adjustment mechanism 20. For example, a protuberance 39 (seen from the back in FIG. 2) may be formed and suitably located on the vertically oriented second arm 30b of the support 30. The protuberance 39 may be ramped in a downward direction such that an inwardly extending part 45 of sleeve 40 will deform and pass over the protuberance 39 on the way down, when the sleeve 40 is first installed, but the inwardly extending part 45 of sleeve 40 will catch on the protuberance 39 on the way up. Thus, the protuberance 39 may prevent the height-adjustment mechanism 20 from being inadvertently lifted clear off the support 30 by the operator.
Referring to FIG. 5B, as shown in this alternative embodiment, the offset 38 of FIG. 5A may be absent. In this case, in order to assist in fitting the tip 64b of the tongue 64 over the top of the support 30 and into the vertical groove 36 (FIG. 2) during assembly, a ramped surface 64c may be provided on the lower portion of the tip 64b. As the tip 64b otherwise remains the same, the tip 64b having the ramped surface 64c may continue to engage the vertical groove 36, as described above.
Referring to FIG. 6, in a further embodiment, a flexibly resilient anti-rattling finger 46 may be formed on one of the inner side walls 54, 56 of the sleeve 40 to flexibly bias the support 30 against the opposite one of the inner side walls 54, 56 of the sleeve 40. In operation, the anti-rattling finger 46 acts to reduce or prevent rattling between the sleeve 40 and the support 30, providing the operator of the height-adjustment mechanism 20 with a more smooth and solid feel.
Advantageously, as the locking arms 57a, 57b are formed integrally with the sleeve 40, no separate locking member is required to secure the leverage body 60 in position. Also, the provisioning of a biasing member 66 on the leverage body 60 facilitates secure seating of the pivot pins 62a, 62b within the pivot seats 53a, 53b, and prevents rattling between the two pieces. Consequently, a two-piece height-adjustment mechanism, with each piece being formed as an integral, one-piece, injection-moulded structure, provides a completely functional design that may provide a user with a sense of high quality.
Furthermore, the height-adjustment mechanism 20 may be readily assembled in a single step, and may be shipped as a ready-to-install, assembled unit. Alternatively, each of the leverage body 60 and the sleeve 40 may be shipped unassembled, and may be readily assembled in the field. Also, either item may be readily replaced in the field at the end of the item's useful life. More particularly, locking arms 57a, 57b may be manually displaced to free body 60 from sleeve 40.
Referring to FIGS. 7A-7D, in a further embodiment, rather than moulding a resilient finger 46 in sleeve 40, the sleeve 40 may be moulded to include a track 82 along a length of a reinforcing rib 54b′. As shown in FIG. 7D, the track 82 may have retaining walls 83 to retain an insert 84 having a plurality of projecting anti-rattling fingers 86. The anti-rattling fingers 86 extend to abut an edge of the support 30. The anti-rattling fingers 86 are resiliently flexible and may be suitably shaped and sized so they will push the support 30 against the opposite side of the channel 45 (FIG. 2) of sleeve 40 to remove any tolerances between the sleeve 40 and the support 30. In this regard, the insert 84 may be made integrally formed of a resilient plastic material. Advantageously, the anti-rattling fingers 86 may provide a smooth gliding action when the height-adjustment mechanism 20 is adjusted.
In yet another embodiment, as shown in FIG. 8, an alternative leverage body 60′ has a biasing member 66′ extending from an intermediate region, rather than extending from a bottom end as shown at 60 in FIG. 2. It will be apparent that this alternative leverage body 60′ is interchangeable with the leverage body 60 of FIG. 2. It will also be apparent that a biasing member may be integrally formed on the leverage body 60 at various other locations, and that such a biasing member may be embodied in various other configurations.
While an exemplary embodiment of the invention has been shown and described, it will be apparent to those skilled in the art that various modifications and alterations may be made. Therefore, the invention is defined in the following claims.
Patent Application
20050093359
