Information
-
Patent Grant
-
6421029
-
Patent Number
6,421,029
-
Date Filed
Thursday, July 27, 200024 years ago
-
Date Issued
Tuesday, July 16, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Wong; Don
- Chen; Shih-Chao
Agents
-
CPC
-
US Classifications
Field of Search
US
- 343 700 MS
- 343 702
- 343 895
- 343 906
- 343 893
-
International Classifications
-
Abstract
A helical antenna includes an element, a feeder circuit, and a connector that connects the element and feeder circuit. The element includes a cylindrical member composed of a dielectric and a plurality of radiation elements that are provided in helical form at intervals on the. outer surface of this cylindrical member. The feeder circuit is mounted on a circuit board that is arranged below the cylindrical member. The connector is arranged between the circuit board and the cylindrical member and is composed of an insulating material that is provided in a solid unit with connection pins that electrically connect the ends of the radiation elements to the circuit board.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a helical antenna in which radiation elements are provided in helical form on the surface of a cylindrical member composed of a dielectric, and to a method of manufacturing this helical antenna.
2. Description of the Related Art
Helical antennas are used as the antennas for portable terminals in portable telephone systems that employ-non-geostationary satellites.
FIG. 1
is a perspective view of an example of this type of helical antenna of the prior art.
Referring to
FIG. 1
, helical antenna
102
of the prior art is shown that includes element
100
, feeder circuit
200
, and connection pins
310
. Element
100
is formed by winding flexible print circuit board
120
in the form of parallel quadrilaterals around dielectric pipe
110
. Flexible print circuit board
120
is secured to dielectric pipe
110
by an adhesive or a double sided tape.
Feeder circuit
200
is formed from circuit board
104
(also referred to as a “dielectric board”) made up from a disk-shaped dielectric having a larger diameter than dielectric pipe
110
. Microstrip lines (not shown in the figure) are formed and a chip-type 4-distributor, resistor, and capacitor are mounted on one surface of dielectric board
104
, these components having the function of a 4-distributor/combiner circuit. A ground conductor is formed on the other surface of dielectric board
104
. Since this type of feeder circuit is well known in the art, and functionally, is not an element that is closely connected to the present invention, a detailed explanation of these components is omitted.
FIG. 2
is a sectional view showing the connection points between element
100
and feeder circuit
200
in helical antenna
102
shown in FIG.
1
. In the figure, components identical to those shown in
FIG. 1
bear the same reference numerals.
As shown in
FIG. 2
, a plurality of connection pins
310
are arranged at the edge of element
110
. Each of connection pins
310
passes through a through-hole formed in dielectric board
104
of feeder circuit
200
. One end of connection pins
310
is soldered to element
100
and the other is soldered to feeder circuit
200
.
In the configuration of helical antenna
102
of the prior art, element
100
and dielectric board
104
are connected by inserting connection pins
310
through dielectric board
104
, and the outside diameter of feeder circuit
200
is therefore greater than the outside diameter of dielectric pipe
110
. This factor is not advantageous for reducing the outside diameter of helical antenna
102
.
An antenna that is incorporated into a portable telephone is preferably as compact as possible, and, for example, a helical antenna of the following construction has been proposed to eliminate the above-described drawback.
FIG. 3
is a perspective view showing another example of a helical antenna of the prior art. In the figure, constituent elements identical to those of
FIG. 1
bear the same reference numerals.
Helical antenna
106
shown in
FIG. 3
includes element
100
A, feeder circuit
200
A, and connection pins
310
. Element
100
A is formed by winding flexible print circuit board
120
A, which is shaped as a parallel quadrilateral, around dielectric pipe
110
A. The outside diameter of feeder circuit
200
A is somewhat larger than the outside diameter of element
100
. The electrical configuration of feeder circuit
200
A is the same as that of feeder circuit
200
shown in FIG.
1
.
FIG. 4
is a sectional view showing in detail the connection points between element
100
A and feeder circuit
200
A in the helical antenna
106
shown in FIG.
3
. In the figure, constituent elements that are the same as those shown in
FIG. 3
bear the same reference numerals.
The walls of dielectric pipe
110
A are thicker on the side of feeder circuit
200
A than in other portions of dielectric pipe
110
A. and holes for inserting connection pins
310
are formed in this thicker portion of dielectric pipe
110
A. Flexible print circuit board
120
A is wound around dielectric pipe
110
A such that its lower end-bends inwards at the lower end of dielectric pipe
110
A. Flexible print circuit board
120
A is secured to dielectric pipe
110
A by means of an adhesive or a double sided tape.
The upper ends of connection pins
310
are inserted into the above-described holes in dielectric pipe
110
A, and the lower ends are inserted into through-holes formed in dielectric board
104
of feeder circuit
200
A. Connection pins
310
are then connected to feeder circuit
200
A by soldering at these through-holes. The upper ends of connection pins
310
, on the other hand, are soldered to the end of flexible print circuit board
120
A that is bent inside dielectric pipe
110
A.
This helical antenna
106
allows each of connection pins
310
to be provided at points closer to the center of dielectric board
104
than in helical antenna
102
shown in
FIG. 1
, and the outside diameter of feeder circuit
200
A can therefore be made smaller than that of feeder circuit
200
shown in FIG.
1
.
Nevertheless, this helical antenna
106
has the drawback that the process of winding flexible print circuit board
120
A around dielectric pipe
110
A is complicated by the necessity of bending the lower end of flexible print circuit board
120
A inside the lower end of dielectric pipe
110
A. A further drawback is the increased number of fabrication steps required for forming holes in dielectric pipe
110
A for inserting connection pins
310
.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a helical antenna that is compact and that can be assembled reliably in a short time, as well as a method of fabricating the helical antenna.
To achieve the above-described objects, the helical antenna according to the present invention comprises a plurality of radiation elements provided in helical form that are spaced at intervals from each other on the outer surface of a cylindrical member that is composed of a dielectric, a circuit board on which is mounted a feeder circuit for supplying high-frequency energy to the radiation elements, and a connector for electrically connecting the radiation elements and the circuit board. The circuit board is arranged below the cylindrical member, and the connector is arranged between the lower end of the cylindrical member and the circuit board. The connector is composed of an insulating material and is provided as a solid unit with a plurality of connection pins that electrically connect the end of each radiation element with the circuit board.
According to a preferable embodiment of the present invention, the connector includes a connector body, and the plurality of connection pins are provided on the connector body. The connector body includes a lower portion that is formed with an outside diameter that is substantially equal to the outside diameter of the cylindrical member and an upper portion that is formed with an outside diameter that allows insertion inside the cylindrical member with substantially no gap. The lower ends of the connection pins protrude downward from the lower surface of the lower portion of the connector body. The upper ends of the connection pins protrude upward from the lower portion of connector body with a gap between the connection pins and the outer surface of the upper portion of the connector body. The connector body is then joined to the cylindrical member by inserting the upper portion of the connector body into the lower end of the cylindrical member and interposing the lower end of the cylindrical member between the outer surface of the upper portion of the connector body and the upper ends of the connection pins. The upper ends of the connection pins are thus electrically connected to the ends of the radiation elements, and moreover, the lower ends of the connection pins are electrically connected to the circuit board.
In the fabrication method of the helical antenna according to the present invention, a cylindrical member, a circuit board, and a connector composed of an insulating material are prepared beforehand. A plurality of helical radiation elements are provided at intervals on the outer surface of the cylindrical member. A feeder circuit for supplying high-frequency energy to the radiation elements is mounted on the circuit board. A plurality of connection pins for electrically connecting the ends of the radiation elements to the circuit board are provided as a solid unit with the connector. Then, the connector is installed on the circuit board and the connection pins are electrically connected to the feeder circuit, and in addition, the connector is attached to the lower end of the cylindrical member and the connection pins are electrically connected to the ends of the radiation elements.
According to a preferable embodiment of the fabrication method of the helical antenna of this invention, the connector includes a connector body composed of an insulating material, and the plurality of connection pins are provided as a solid unit with this connector body. The lower ends of the connection pins protrude downward from the lower surface of the lower portion of the connector body. The upper ends of the connection pins protrude upward from the lower portion of the connector body and form a gap with respect to the outer surface of the upper portion of the connector body. The connector body and cylindrical member are then joined by inserting the upper portion of the connector body into the lower end of the cylindrical member and interposing the lower end of the cylindrical member between the upper ends of the connection pins and the outer surface of the upper portion of the connector body, thereby electrically connecting the upper ends of the connection pins and the ends of the radiation elements, and further, electrically connecting the lower ends of the connection pins to the circuit board.
According to the present invention, radiation elements provided on the outer surface of the cylindrical member are connected by means of a connector to a feeder circuit that is mounted on a circuit board. Accordingly, a connector body provided as a solid unit with connection pins is of a construction that includes a lower portion that is formed with substantially the same outside diameter as the outside diameter of a cylindrical member and an upper portion that is formed with an outside diameter that allows insertion inside the cylindrical member with substantially no gap; the lower ends of the connection pins are configured to protrude from the lower surface of the lower portion of the connector body, and the upper ends of the connection pins are configured to extend upward from the lower portion of the connector body such that a gap is formed between the upper ends of the connection pins and the outer surface of the upper portion of the connector body; whereby the diameter of the circuit board can be made equal to or less than the outside diameter of the cylindrical member. In addition, the diameter of the connector can also be made substantially equal to the diameter of the cylindrical member. As a result, a slimming of the entire helical antenna can be achieved.
When assembling the helical antenna, the cylindrical member and circuit board need only be connected by way of the connector. In particular, a construction in which the connector body includes an upper portion and lower portion as described hereinabove and the upper ends of the connection pins are constructed as described hereinabove enables the radiation elements to be electrically connected to the connection pins by inserting the upper portion of the connector body into the lower end of the cylindrical member and interposing the ends of the radiation elements between the upper ends of the connection pins and the outer surface of the upper portion of the connector body. The ends of the radiation elements and the upper ends of the connection pins may also be soldered together as necessary.
In a case in which the radiation elements are constituted by metal foil patterns formed on a dielectric sheet, the radiation elements can be provided in helical form on the outer surface of the cylindrical member by wrapping the dielectric sheet around a cylindrical member. In this case as well, adopting a construction in which the radiation elements are interposed between the outer surface of the upper portion of the connector body and the upper ends of the connection pins as described above eliminates the need for bending the lower end of the dielectric sheet toward the center of the cylindrical member, as in the prior art, and further, eliminates the need to form holes for inserting connection pins in the end surface of the cylindrical member.
The present invention therefore enables easy, reliable, and speedy assembly of a helical antenna without need for special methods.
In addition, the terms “upper” and “lower” that are used in the present invention indicate “up” and “down” when the helical antenna is in an erect state in which the feeder circuit is positioned below the cylindrical member, and do not necessarily indicate “up” or “down” when the helical antenna is in use or when the helical antenna is being assembled.
The above and other objects, features, and advantages of the present invention will become apparent from the following description with reference to the accompanying drawings which illustrate examples of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of one example of a helical antenna of the prior art;
FIG. 2
is a section showing the connection points between elements and the feeder circuit in the helical antenna of
FIG. 1
;
FIG. 3
is a perspective view showing another example of a helical antenna of the prior art;
FIG. 4
is a section showing a detailed view of the connection points between the element and feeder circuit in the helical antenna of
FIG. 3
;
FIG. 5
is an exploded perspective view of a helical antenna according to the first embodiment of the present invention;
FIG. 6
is a perspective view showing the helical antenna of
FIG. 5
after assembly;
FIG. 7
is a plan development of the flexible print circuit board that makes up a part of the helical antenna of
FIG. 5
;
FIG. 8
is a perspective view showing the feeder circuit that makes up a part of the helical antenna of
FIG. 5
turned upside down;
FIG. 9
is a plan view of the feeder circuit that makes up a part of the helical antenna of
FIG. 5
as seen from below;
FIG. 10
is a detailed perspective view showing the connector that makes up a part of the helical antenna of
FIG. 5
;
FIG. 11
is a detailed side sectional view of the connector that makes up a part of the helical antenna of
FIG. 5
;
FIG. 12
is a plan view of the bar piece for explaining one method of fabricating the connection pins that make up a part of the connector;
FIG. 13
is a perspective view of the bent bar piece for explaining one fabrication method of the connection pins that make up a part of the connector;
FIG. 14
is a block diagram showing the construction of the helical antenna of
FIG. 5
;
FIG. 15
is a vertical section showing the construction of a modification of the connector;
FIG. 16
is a plan development showing a modification of the flexible print circuit board that makes up a part of the helical antenna;
FIG. 17
is a plan development showing another modification of the flexible print circuit board that makes up a part of the helical antenna;
FIG. 18
is a perspective view of a helical antenna according to the second embodiment of the present invention;
FIG. 19
is a plan development showing the dielectric sheet that makes up a part of the helical antenna of
FIG. 18
;
FIG. 20
is a perspective view of the connector that makes up a part of the helical antenna of
FIG. 18
;
FIG. 21
is a side view of the connector that makes up a part of the helical antenna of
FIG. 18
;
FIG. 22
is a plan view of the connector that makes up a part of the helical antenna of
FIG. 18
;
FIGS. 23A-23C
are perspective views of modifications of the connection pins;
FIG. 24
is a side view showing another modification of the connector provided with Y-shaped connection pins;
FIG. 25
is a plan view of the connector of
FIG. 24
;
FIG. 26
is a perspective view of yet another example of the connector that makes up a part of the helical antenna of the present invention;
FIG. 27
is a sectional view of the connector of
FIG. 26
;
FIG. 28
is a perspective view of the helical antenna according to the third embodiment of the present invention;
FIG. 29
is a plan development of the flexible print circuit board that makes up a part of the helical antenna of
FIG. 28
; and
FIG. 30
is an enlarged partial sectional view showing the secured portion of the flexible print circuit board that makes up a part of the helical antenna of FIG.
28
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to
FIGS. 5-17
, the first embodiment of the present invention is next explained. In the figures, constituent elements that are equivalent to the prior art bear the same reference numerals.
Referring to FIG.
5
and
FIG. 6
, in which helical antenna
20
according to the first embodiment of the present invention is shown, this helical antenna
20
comprises element
100
, feeder circuit
210
, and connectors
300
for connecting element
100
and feeder circuit
210
.
Element
100
is formed by winding flexible print circuit board
120
(a dielectric sheet) around the outer surface of cylindrical dielectric pipe
110
(a cylindrical member) and securing with an adhesive or a double sided tape.
Materials such as polycarbonate, Teflon (registered trademark of Dupont), PTFE (polytetrafluoroethylene), and ABS may be applied as the material of dielectric pipe
110
.
As shown in
FIG. 7
, if rolled out flat, flexible print circuit board
120
is constituted by a parallel quadrilateral. Y-shaped elongated copper foil patterns
121
,
122
,
123
, and
124
(radiation elements) composed of first copper foil patterns
121
A-
124
A and second copper foil patterns
121
B-
124
B are formed at intervals on the surface of flexible print circuit board
120
and substantially parallel to each other. Copper foil patterns
121
,
122
,
123
, and
124
form a helix when flexible print circuit board
120
is wound onto dielectric pipe
110
, as shown in
FIG. 5. A
material such as polyimide may be applied as the material of flexible print circuit board
120
.
A first copper foil pattern and a second copper foil pattern of each copper foil pattern are connected at one end, this point forming base
40
(radiation element base) that exhibits a Y-shape.
As shown in FIG.
8
and
FIG. 9
, feeder circuit
210
has disk-shaped dielectric board
108
of approximately the same diameter as dielectric pipe
110
.
Four through-holes
108
A that pass through dielectric board
108
in the direction of thickness are provided at points along the edge of dielectric board
108
that correspond to lower ends
310
A of connection pins
310
(to be described below), these lower ends
310
A being inserted through these through-holes
108
A. In addition, one through-hole
108
BC through which passes a connection pin (not shown) that is connected to a transmitting/receiving circuit (not shown), is provided in dielectric board
108
in the direction of thickness of dielectric board
108
. Chip-type 4-distributor/combiner circuit
108
C is provided on lower surface
1081
of dielectric board
108
. This 4-distributor/combiner circuit
108
C is provided with four antenna-side connection ports
108
C
1
and one input/output port
108
C
2
. Microstrip lines
108
D
1
that connect each antenna-side connection port
108
C
1
to a respective through-hole
108
A and microstrip line
108
D
2
that connects input/output port
108
C
2
and through-hole
108
B are formed on lower surface
1081
of dielectric board
108
.
A ground conductor is formed on the upper surface groud of dielectric board
108
, i.e., the surface that confronts element
100
.
Referring next to
FIGS. 10-13
, connector
300
that makes up a part of helical antenna
20
of
FIG. 5
is described.
Connector
300
includes connection pins
310
and ring
300
A that is composed of plastic resin and that constitutes the connector body. Lower portion
300
B of ring
300
A is formed with an outside diameter that is substantially equal to the outside diameter of dielectric pipe
110
, and upper portion
300
C of ring
300
A is formed with an outside diameter that allows insertion into dielectric pipe
110
with substantially no gap.
Lower ends
310
A of connection pins
310
protrude downward from the lower surface of lower portion
300
B of ring
300
A, and upper ends
310
B protrude upward from lower portion
300
B of ring
300
A so as to form a gap between upper ends
310
B and the outside surface of upper portion
300
C of ring
300
A. In more detail, upper ends
310
B of connection pins
310
protrude from the outer surface of lower portion
300
B of ring
300
A and extend upward along the outer surface of upper portion
300
A. The middle portions of connection pins
310
therefore are buried inside lower portion
300
B of ring
300
A.
In addition, connection pins
310
are bent in the middle portion such that lower ends
310
A protrude from the lower surface of lower portion
300
B of ring
300
A at points that closer to the center in the radial direction of ring
300
A than upper ends
310
B.
One example of a method forming connection pins
310
as a solid unit with ring
300
A is next described. A metal plate of, for example, brass, is first punched out by a sheet metal processing method to form bar piece
311
A of the shape shown in FIG.
12
. This bar piece
311
A is shaped by a bending process to form die insert piece
311
B as shown in FIG.
13
. This die insert piece
311
B is next preset in a prescribed position of a forming die for forming ring
300
A, and insert forming of die insert piece
311
B is carried out, whereby die insert piece
311
B is formed as a solid piece with the plastic resin that constitutes ring
300
A. After forming, the unnecessary parts of the upper portion and lower portion of die insert piece
311
B are cut off, and the remaining portions become the four independent connection pins
310
. The use of brass as the material for connection pins
310
as described above is preferable because brass facilitates soldering.
As shown in
FIG. 6
, upper portion
300
C of ring
300
A is inserted into the lower end of dielectric pipe
110
, the lower end of dielectric pipe
110
is held between the outer surface of upper portion
300
C of ring
300
A and upper ends
310
B of connection pins
310
, thereby joining ring
300
A to dielectric pipe
110
. Upper ends
310
B of each of connection pins
310
each contact bases
40
of each of copper foil patterns
121
-
124
, thereby establishing electrical connections between each of connection pins
310
and a respective copper foil pattern
121
-
124
. In order to establish good electrical contact between each of connection pins
310
and respective copper foil patterns
121
-
124
, upper ends
310
B of connection pins
310
are preferably each soldered to bases
40
of copper foil patterns
121
-
124
.
Lower ends
310
A of each of connection pins
310
are electrically connected to feeder circuit
210
, which is arranged below connector
300
. In other words, lower ends
310
A of connection pins
310
, having been inserted through four through-holes
108
A that are formed in dielectric board
108
of feeder circuit
210
that is shown in FIG.
8
and
FIG. 9
, electrically connect with each microstrip line
108
Di by soldering. Accordingly, lower ends
310
A of connection pins
310
electrically connect by way of each microstrip line
108
D
1
with antenna-side connection ports
108
C
1
of 4-distributor/combiner
108
C on dielectric board
108
.
Upper ends
310
B of connection pins
310
, on the other hand, as described hereinabove, make contact with, and are soldered to bases
40
of copper foil patterns
121
-
124
. Copper patterns
121
-
124
are thus electrically connected to feeder circuit
210
by way of connection pins
310
of connector
300
.
Referring now to
FIG. 14
, which is a block diagram showing the configuration of helical antenna of
FIG. 5
, the electrical operation of helical antenna
20
configured according to the foregoing description is next explained. The following explanation pertains to a case in which this helical antenna
20
is used as a satellite telephone antenna that uses a non-geostationary satellite.
The lengths of first copper patterns
121
A-
124
A and second copper pattern
121
B-
124
B are set such that first copper foil patterns
121
A-
124
A resonate at a first frequency and second copper foil patterns
121
B-
124
B resonate at a second frequency. The first frequency is used as the transmitting band and the second frequency is used as the receiving band. In this embodiment, moreover, the first frequency is set to a lower frequency than the second frequency, and first copper foil patterns
121
A-
124
A are therefore longer than second copper foil patterns
121
B-
124
B.
The four antenna-side connection ports
108
C
1
of 4-distributor/combiner circuit
108
C are configured to receive and output signals that are of equal amplitude but that differ from each other by 90-degree phase shifts (in the figure, these are shown as 0-degrees, −90 degrees, −180 degrees, and −270 degrees).
Input/output port
108
C
2
of 4-distributor/combiner circuit
108
C is connected to a transmitting/receiving circuit (not shown in the figure) by way of the connection pin (not shown in the figure) that passes through through-hole
108
B (refer to, for example,
FIG. 8
) and microstrip line
108
D
2
(refer to, for example, FIG.
8
). Transmission signals are received from this transmitting/receiving circuit, and received signals that have been combined by 4-distributor/combiner circuit
108
C are outputted to this transmitting/receiving circuit.
Each of antenna side connection ports
108
C
1
is connected by the above-described connector
300
to a respective lower end of each of copper foil patterns
121
-
124
.
Explanation first regards operation when transmitting.
When a high-frequency signal of the first frequency is received at input/output port
108
C
2
of 4-distributor/combiner circuit
108
C from the transmitting/receiving circuit, 4-distributor/combiner circuit
108
C distributes the high-frequency signal of the first frequency and outputs to antenna-side connection ports
108
C
1
. At this time, signals that are of equal amplitude but of phases that differ by shifts of 90 degrees are outputted to each of antenna-side connection ports
108
C
1
. Each of the distributed high-frequency signals is received at a respective copper foil pattern
121
-
124
by way of a respective connection pin
310
of connector
300
. Each of the high-frequency signals that is received at a copper foil pattern
121
-
124
resonates at first copper foil pattern
121
A-
124
A of copper foil patterns
121
-
124
, is converted to electromagnetic waves, and is radiated into space. The electromagnetic waves that are radiated from the four first copper foil patterns
121
A-
124
A can be combined at a space that is sufficiently separated from this helical antenna
20
to obtain a desired radiation pattern.
Next, the operation during reception is described.
High-frequency signals of the second frequency that are transmitted from a satellite are received at the four second copper foil patterns
121
B-
124
B, and then applied to each of antenna-side connection ports
108
C
1
of 4-distributor/combiner circuit
108
C by way of each of connection pins
310
of connector
300
. At this time, each of the high-frequency signals of the second frequency are of equal amplitude but differ from each other by 90-degree phase shifts. 4-distributor/combiner circuit
108
C combines these received high-frequency signals of the second frequency and outputs from input/output port
108
C
2
to the transmitting/receiving circuit. The transmitting/receiving circuit then performs a reception process based on the high-frequency signal that is received from input/output port
108
C
2
.
As described in the foregoing explanation, helical antenna
20
of this embodiment is of a construction in which element
100
and feeder circuit
210
are connected by connector
300
, and connector
300
is constructed such that lower ends
310
A of connection pins
310
protrude downward from the lower surface of lower portion
300
B of ring
300
A, and upper ends
310
B of connection pins
310
protrude from the outer surface of lower portion
300
B of ring
300
A and extend upward along this same outer surface. The outside diameter of lower portion
300
B of connector
300
can therefore be set to substantially the same dimension as the outside diameter of dielectric pipe
110
as described hereinabove. In addition, connection pins
310
are bent in their middle portions such that the portion of lower ends
310
A that protrudes downward from the lower surface of lower portion
300
B of ring
300
A is positioned more toward the inside of ring
300
A in the radial direction of ring
300
A than upper ends
310
B. As a result, the outside diameter of dielectric board
108
can be made equal to or smaller than the outside diameter of element
100
.
Helical antenna
20
of this embodiment thus enables a slimmer, i.e., more compact, form.
The assembly of helical antenna
20
can be realized by inserting connector
300
, in which feeder circuit
210
is mounted on lower portion
300
B, into the lower end of dielectric pipe
110
such that its upper portion
300
C is arranged inside dielectric pipe
110
, and then connecting upper ends
310
B of each of connection pins
310
to bases
40
of copper foil patterns
121
-
124
by soldering.
In addition, there is no need to bend the lower end of flexible print circuit board
120
toward the center of dielectric pipe
110
when winding flexible print circuit board
120
onto dielectric pipe
110
, as with the helical antennas of the prior art that are shown in FIG.
3
and
FIG. 4
, and further, there is no need to form holes for inserting connection pins in the end surface of dielectric pipe
110
.
Helical antenna
20
of this embodiment therefore can be quickly and easily assembled.
Although solder was used to connect upper ends
310
B
3
of each of connection pins
310
to bases
40
of copper foil patterns
121
-
124
in the above-described embodiment, a construction that does not require soldering may also be adopted if a connector such as is shown in
FIG. 15
is used.
In the modification of connector
300
that is shown in
FIG. 15
, bent portions
310
B
1
, which are bent in the direction that approaches the outer surface of upper portion
300
C, are formed in the portions of upper ends
310
B of connection pins
310
that protrude from the outer surface of lower portion of ring
300
A and extend upward along the outer surface of upper portion
300
B.
These bent portions
31011
are constructed so as to elastically press against bases
40
of each of copper foil patterns
121
-
124
when upper portion
300
C of connector
300
is inserted into the lower end of dielectric pipe
110
.
The elastic pressure of bent portions
310
B
1
of connection pins
310
against bases
40
of each of copper foil patterns
121
-
124
according to the above-described construction establishes electrical contact between upper ends
310
B of connection pins
310
and bases
40
of each of copper foil patterns
121
-
124
and thus eliminates the need for a soldering step.
In addition, the shape of the copper foil patterns that are formed on the flexible print circuit board that constitutes the helical antenna is not limited to the elongated Y-shaped form such as shown in FIG.
7
.
A number of examples of the shape of the copper foil patterns that are formed on the flexible print circuit board are shown in FIG.
16
and FIG.
17
.
In flexible print circuit board
120
of
FIG. 16
, copper foil patterns
121
-
124
include first copper foil patterns
121
A-
124
A and second copper foil patterns
121
B-
124
B that extend substantially parallel to each other, and connection points
121
C-
124
C (radiation element bases) that connect the lower ends of both first copper foil patterns
121
A-
124
A and second copper foil patterns
121
B-
124
B. Connection points
121
C-
124
C exhibit V shapes with acute bends.
In flexible print circuit board
120
of
FIG. 17
, copper foil patterns
121
-
124
include first copper foil patterns
121
A-
124
A and second copper foil patterns
121
B-
124
B that extend substantially parallel to each other, and connection points
121
C-
124
C (radiation element bases) that connect the lower ends of both first copper foil patterns
121
A-
124
A and second copper foil patterns
121
B-
124
B. Connection points
121
C-
124
C exhibit U shapes with acute bends.
Connection points
121
C-
124
C of FIG.
16
and
FIG. 17
correspond to bases
40
of FIG.
7
and constitute the part that electrically connects to upper ends
310
B of connection pins
310
.
Referring now to the figures, the second embodiment of the present invention is next explained. In the figures showing this embodiment, constituent elements that are the same as those in the first embodiment of the present invention bear the same reference numerals, and detailed explanation of these components is omitted.
Referring to
FIG. 18
, in which helical antenna
60
of the second embodiment of the present invention is shown, helical antenna
60
of this embodiment differs with respect to the first embodiment in regard to the composition of the flexible print circuit board and the construction of the connection pins.
In concrete terms, as shown in
FIG. 19
, eight copper foil patterns
121
-
128
are formed at fixed intervals with a prescribed angle so as to extend substantially parallel on flexible print circuit board
120
B that is used in helical antenna
60
of this embodiment. The lengths of copper foil patterns
121
-
128
are of two varieties, long and the short patterns being alternately arranged.
In connector
302
that constitutes a part of helical antenna
60
, the upper ends of connection pins
312
split into two upper end pins
312
A as shown in
FIGS. 20-22
. Upper end pins
312
A protrude from the outer surface of lower portion
300
B of ring
300
A, extend upward along the outer surface of upper portion
300
C of ring
300
A and form a gap with the outer surface of upper portion
300
C.
The lower ends of connection pins
312
, on the other hand, protrude downward from the lower surface of lower portion
300
B of connector
302
, similar to connector
300
of the first embodiment. In other words, each of connection pins
312
exhibits a Y-shaped form with two upper end pins
312
A and one lower end.
As shown in
FIG. 18
, each upper end pin
312
A is connected to a different copper foil pattern
121
-
128
on flexible print circuit board
120
B by soldering.
As with the first embodiment, moreover, a construction may be adopted in which each of upper end pins
312
A is provided with a bent portion that is similar to bent portions
310
B
1
shown in
FIG. 15
of the previously described first embodiment, and the elastic pressure of these bent portions against the different copper foil patterns
121
-
128
on flexible print circuit board
120
B establishes electrical contact with upper end pins
312
A.
Thus, in a case in which two copper foil patterns that form a pair are not connected to each other at their end portions as in helical antenna
20
of the first embodiment, the upper end pins of a connection pin can be connected to copper foil patterns that form a pair by forming each of the connection pins in a Y shape as described hereinabove as in the present embodiment to obtain the same effect as the first embodiment.
In this embodiment as well, connection pins
312
can be fabricated by the same methods as in the first embodiment.
Next, examples of modifications of the connection pins used in this embodiment are described while referring to
FIGS. 23A-23C
.
Connections pin
350
shown in
FIG. 23A
are formed from a plate member and are configured to have elasticity in the direction of thickness of the plate member.
Connection pin
350
is made up of upper end portion
350
A, middle portion
350
B, and lower end portion
350
C. Lower end portion
350
C is configured to protrude downward from the lower surface of lower portion
300
B of connector
302
. Middle portion
350
B is bent in the direction of thickness of the plate material that makes up connection pins
350
and connects lower end portion
350
C to upper end portion
350
A. Upper end portion
350
A is made up of connection part
350
A
1
that extends in a direction that is orthogonal to the direction in which lower end portion
350
C extends, and two upper end pins
350
A
2
. The middle portion of connection part
350
A
1
is connected to the end portion of middle portion
350
B that is opposite lower end portion
350
C. Upper end pins
350
A
2
are each formed to extend upward from the two ends of connection part
350
A
1
.
In other words, upper end portion
350
A splits into two upper end pins
350
A
2
, and a Y shape is formed by this upper end portion
350
A, middle portion
350
B, and lower end portion
350
C.
Connection pin
360
shown in
FIG. 23B
are formed from a rod material and is configured to have elasticity against the direction of bending.
Connection pin
360
is made up of upper end portion
360
A, middle portion
360
B, and lower end portion
360
C. Lower end portion
360
C is configured to protrude downward from the lower surface of lower portion
300
B of connector
302
. Middle portion
360
B is bent in the direction that crosses the direction in which lower end portion
360
C extends and connects lower end portion
360
C to upper end portion
360
A. Upper end portion
360
A is made up of connection part
360
A
1
that extends in a direction that is orthogonal to the direction in which lower end portion
360
C extends, and two upper end pins
360
A
2
. The middle portion of connection part
360
A
1
is connected to the end portion of middle portion
360
B that is opposite lower end portion
360
C. Upper end pins
360
A
2
are each formed to extend upward from the two ends of connection part
360
Al.
In other words, upper end portion
360
A splits into two upper end pins
360
A
2
, and a Y shape is formed by this upper end portion
360
A, middle portion
360
B, and lower end portion
360
C.
Connection pin
370
shown in
FIG. 23C
is formed from a plate member and is constructed to have elasticity in the direction of thickness of the plate member.
Connection pin
370
is made up of upper end portion
370
A, middle portion
370
B, and lower end portion
370
C. Lower end portion
370
C is configured to protrude downward from the lower surface of lower portion
300
B of connector
302
. Middle portion
370
B is bent in the direction of thickness of the plate member that makes up connection pins
370
and connects lower end portion
370
C to upper end portion
370
A. Upper end portion
370
A is made up of connection part
370
A
1
that extends in a direction that is orthogonal to the direction in which lower end portion
370
C extends and two upper end pins
370
A
2
. The middle portion of connection part
370
A
1
is connected to the end portion of middle portion
370
B that is opposite lower end portion
370
C. Upper end pins
370
A
2
are each formed to extend upward from the two ends of connection part
370
A
1
. Finally, connection part
370
A
1
and upper end pins
370
A
2
together form a downward bending curve that is open on the upper side.
In other words, upper end portion
370
A splits into two upper end pins
370
A
2
, and a Y shape is formed by this upper end portion
370
A, middle portion
370
B, and lower end portion
370
C.
A connector that is provided with the abovedescribed Y-shaped connection pins may also be configured as described hereinbelow.
FIG. 24
is a side view of another example of a connector that can be applied in this invention, and
FIG. 25
is a plan view of the same example. As shown in
FIGS. 24 and 25
, in this connector
304
Y-shaped grooves
304
D corresponding to the shape of connection pins
80
are formed for each of connection pins
80
on the outer surface of lower portion
304
B of ring
304
A. These grooves
304
D continue onto the lower surface of lower portion
304
B of ring
304
A and reach the bases of lower end portions
80
A of each of connection pins
80
.
The major portion in the middle of each of connection pins
80
is suitably bent so as to be accommodated without gaps within a corresponding groove
304
D. Lower end portions
80
A of connection pins
80
protrude downward from the lower surface of lower portion
304
B of ring
304
A. Upper end portions
80
B of connection pins
80
protrude upward from lower portion
304
B of ring
304
A.
Rather than burying a portion of connection pins
80
, which constitute a part of connector
304
, inside ring
304
A as in the above-described embodiment, a method may be adopted in which connection pins
80
are secured to ring
304
A by accommodating them inside grooves
304
D formed on the outer surface of ring
304
A, as in this case. The same effect as the previously described embodiment can of course be obtained when such a method is adopted.
FIG. 26
is a perspective view showing yet another example of a connector that can be applied in this invention, and
FIG. 27
is a sectional side view of the same example. The shape of connection pins
314
of connector
306
that is shown in FIG.
26
and
FIG. 27
differs from that of connector
300
that was used in the first embodiment. In this connector
306
, each of connection pins
314
includes upper end pin
314
B that forms the upper end portion and lower end pin
314
A that forms the lower end portion. Upper end pins
314
B and lower end pins
314
A are formed as a solid unit with ring
306
A, both using the same material as ring
306
A, with upper end pins
314
B protruding from the upper surface of lower portion
306
B of ring
306
A and lower end pins
314
A protruding from the lower surface of lower portion
306
B of ring
306
A.
The surfaces of upper end pins
314
B and lower end pins
314
A as well as the band area on the outer surface of lower portion
306
B of ring
306
A that joins upper end pins
314
and lower end pins
314
A is given continuous plating
314
C. As a result, upper end pins
314
B and lower end pins
314
A are electrically connected by plating
314
C and function electrically as connection pins
314
.
Connector
306
that includes this type of connection pins
314
therefore can secure and connect the element and feeder circuit in the same way as connector
300
of the first embodiment, and the same effect can be obtained as in the case of helical antenna
20
of the first embodiment.
The above-described plating
314
C can be formed by, for example, ordinary MID (Molded interconnect Device) methods.
In the above-described first and second embodiments, a method of winding a flexible print circuit board
120
, on which copper foil patterns are formed, around the circumference of dielectric pipe
110
was described as a fabrication method for forming a plurality of copper foil patterns that extend at mutual spacing in a helical form on the outer surface of dielectric pipe
110
.
However, this invention allows the adoption of a method for forming a plurality of copper foil patterns at mutual intervals that extend in helical form by ordinary MID methods directly on the outer surface of dielectric pipe
110
(hereinbelow referred to as the “second method”), without using a flexible print circuit board on which copper foil patterns have been formed.
If this second method is adopted, the configuration described in the above-described second embodiment can offer the following operation and effects.
In the above-described second embodiment, the upper ends of the connection pins split into two upper end pins, each upper end pin connecting to a respective first or second copper foil pattern having a different length. In contrast to the first embodiment, therefore, there is no need to connect at bases of the first and second copper foil patterns, i.e., there is no need to provide bases to the first and second copper foil patterns.
Accordingly, first and second copper foil patterns can be achieved with simple shapes that extend substantially parallel to each other instead of employing complicated shapes that are connected at their bases.
In other words, first and second copper foil patterns formed on the outer surface of dielectric pipe
110
exhibit a shape having rotational symmetry with the axis of dielectric pipe
110
as the center. In fabricating element
100
, a dielectric pipe is fabricated that is long in the axial direction, and first and second copper foil patterns are then formed in a helical shape by MID techniques on the outer surface of the dielectric pipe.
Element
100
can then be easily manufactured by cutting the dielectric pipe at the required length in the axial direction. This method is possible because the first and second copper foil patterns that are formed on the outer surface of dielectric pipe
110
exhibit rotational symmetry. The use of connection pins that split into two at the upper ends in this way and the simplification of the shape of the copper foil patterns allows element
100
to be manufactured by a simple process and enables a reduction of manufacturing costs.
The third embodiment of the present invention is next explained with reference to
FIGS. 28-30
. In the figures, constituent elements that are identical to elements of
FIG. 1
bear the same reference numerals and redundant explanation of these components is omitted.
Referring to
FIG. 28
, in which is shown helical antenna
70
according to the third embodiment of the present invention, this helical antenna
70
differs from the helical antenna shown in the first embodiment with regard to the method of securing flexible print circuit board
124
. Specifically, as shown in
FIG. 29
, through-holes
125
and through-holes
126
are formed at the four corners of flexible print circuit board
124
that is used in helical antenna
70
of this embodiment.
When flexible print circuit board
124
is wound onto dielectric pipe
110
, through-holes
125
and
126
, which form two pairs, are positioned at substantially the same points. In addition, two through-holes
140
that correspond to these through-holes
125
and
126
are formed in dielectric pipe
110
. Then, if through-holes
126
on one side of flexible print circuit board
124
are aligned with through-holes
140
on dielectric pipe
110
, and flexible print circuit board
124
is wound onto dielectric pipe
110
in this state, the positions of through-holes
140
of dielectric pipe
110
and the pairs of through-holes
125
and
126
on flexible print circuit board
124
all coincide, as shown in FIG.
30
. Flexible print circuit board
124
is then secured to dielectric pipe
110
by inserting securing pin
140
A through through-holes
125
,
126
and
140
in this aligned state. In addition, turned-back portion
140
B is formed on the tip of securing pin
140
A to prevent dislodging of securing pin
140
A.
According to this embodiment, the use of securing pin
140
A to secure flexible print circuit board
124
to dielectric pipe
110
fixes flexible print circuit board
124
to dielectric pipe
110
with more reliability.
While preferred embodiments of the present invention have been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the following claims.
Claims
- 1. A helical antenna comprising:a cylindrical member composed of a dielectric; a plurality of radiation elements provided in helical form spaced at intervals from each other on the outer surface of said cylindrical member; a circuit board that is arranged below said cylindrical member and on which is mounted a feeder circuit for supplying high-frequency energy to said radiation elements; and a connector composed of an insulating material that is arranged between the lower end of said cylindrical member and said circuit board and that has a plurality of connection pins that electrically connect the ends of each of said radiation elements and said circuit board; wherein said connector comprises a connector body that is formed from said insulating material, and wherein a lower portion of said connector body is formed with an outside diameter that is substantially equal to the outside diameter of said cylindrical member, and an upper portion of said connector body is formed with an outside diameter that allows insertion inside said cylindrical member with substantially no gap.
- 2. The helical antenna according to claim 1 wherein the lower ends of said connection pins protrude from the lower surface of said lower portion of said connector body, and upper ends of said connection pins protrude from said lower portion of said connector body and extend upward, forming a space between said upper ends of said connection pins and the outer surface of said upper portion of said connector body.
- 3. The helical antenna according to claim 2 wherein said connector body is configured such that, by inserting said upper portion of said connector body into the lower portion of said cylindrical member, the lower portion of said cylindrical member is interposed between the outer surface of said upper portion of said connector body and the upper ends of said connection pins, thereby joining said connector body to said cylindrical member.
- 4. The helical antenna according to claim 3 wherein the electrical connection between the ends of said radiation elements and said circuit board by said connection pins is realized by the electrical connection between the upper ends of said connection pins and the ends of said radiation elements and the electrical connection between the lower ends of said connection pins and said circuit board.
- 5. A helical antenna comprising:a cylindrical member composed of a dielectric; a plurality of radiation elements that are provided in helical form spaced at intervals from each other on the outer surface of said cylindrical member; a circuit board that is arranged below said cylindrical member and on which is mounted a feeder circuit for supplying high-frequency energy to said radiation elements; and a connector composed of an insulating material; wherein: said connector includes a connector body and a plurality of connection pins composed of a conductive material; a lower portion of said connector body is formed with an outside diameter that is substantially equal to the outside diameter of said cylindrical member; an upper portion of said connector body is formed with an outside diameter that allows insertion inside said cylindrical member with substantially no gap; the lower ends of said connection pins protrude downward from the lower surface of said lower portion of said connector body; the upper ends of said connection pins protrude upward from said lower portion of said connector body to form a space between said upper ends of said connection pins and the outer surface of said upper portion of said connector body; said connector body is joined to said cylindrical member by inserting said upper portion inside the lower end of said cylindrical member and interposing the lower end of said cylindrical member between the outer surface of said upper portion of said connector body and the upper ends of said connection pins; the upper ends of each of said connection pins are electrically connected to a respective end of each of said radiation elements; and the lower ends of said connection pins are electrically connected to said circuit board that is arranged below said connector.
- 6. The helical antenna according to claim 5 wherein the parts of said lower ends of said connection pins that protrude from the lower surface of said lower portion of said connector body are positioned closer to the center in the radial direction of said connector body than said upper ends of said connection pins.
- 7. The helical antenna according to claim 5 wherein a plurality of through-holes are formed along the edge of said circuit board and said lower end of each of said connection pins is inserted into a respective one of said through-holes to electrically connect with said feeder circuit.
- 8. The helical antenna according to claim 5 wherein the upper ends of each of said connection pins protrude from the outer surface of said lower portion of said connector body and extend up along the outer surface of said upper portion of said connector body.
- 9. The helical antenna according to claim 8 wherein the parts of the upper ends of each of said connection pins that extend up along the outer surface of said upper portion of said connector body are constructed to elastically press against the ends of said radiation elements, and wherein electrical connection between the upper ends of each of said connection pins and the ends of said radiation elements is established by the pressure between the upper ends of each of said connection pins and the ends of each of said radiation elements.
- 10. The helical antenna according to claim 5 wherein the upper end of each of said connection pins splits into two upper end pins that each electrically connects to a different one of said radiation elements.
- 11. The helical antenna according to claim 10 wherein said connection pins are each formed in a substantially Y-shaped form composed of said two upper end pins and one lower end that is connected in common to the lower portions of said two upper end pins.
- 12. The helical antenna according to claim 5 wherein each of said connection pins is constructed from a plate member.
- 13. The helical antenna according to claim 5 wherein each of said connection pins is constructed from a rod member.
- 14. The helical antenna according to claim 5 wherein a plurality of grooves are formed on the outer surface of said lower portion of said connector body for accommodating at least a portion of each of said connection pins, and at least a portion of each of said connection pins are inserted into said grooves to secure said connection pins to said connector body.
- 15. The helical antenna according to claim 5 wherein said connection pins comprise:an upper end pin portion that is of the same material as said connector body, that protrudes from the upper surface of said lower portion of said connector body, and that is formed as a solid unit with said connector body; a lower end pin portion that is of the same material as said connector body, that protrudes from the lower surface of said lower portion of said connector body, and that is formed as a solid unit with said connector body; and a plated portion that is formed continuously on areas of the surface of said upper end pin portion, the surface of said lower end pin portion, and the surface of said connector body that join said upper end pin portion and said lower end pin portion.
- 16. The helical antenna according to claim 5 wherein:each of said radiation elements is constructed from a first and a second radiation element that each extend substantially parallel to the other, and a radiation element base that connects said first and second radiation elements at the lower end of said cylindrical member; and each of said radiation element bases is connected to a respective one of said connection pins.
- 17. The helical antenna according to claim 16 wherein said radiation element bases each exhibit a Y shape, a U shape, or a V shape to connect together the ends of said first and second radiation elements.
- 18. The helical antenna according to claim 10 wherein:each of said radiation elements is constructed from a first and a second radiation element that each extends substantially parallel to the other; and said first and second radiation elements are connected each to a different one of said upper end pins of the same connection pin.
- 19. The helical antenna according to claim 5 wherein said radiation elements are constituted from metal foil patterns that are formed on the surface of a dielectric sheet that is wound onto the outer surface of said cylindrical member.
- 20. The helical antenna according to claim 19 wherein said dielectric sheet is a sheet that is substantially a parallelogram in shape and that is wound onto the outer surface of said cylindrical member in a helical form.
- 21. The helical antenna according to claim 20 wherein:through-holes are formed in each of the four corners of said dielectric sheet that correspond to the upper end and lower end of the portions of said sheet that overlap when said dielectric sheet is wound onto said cylindrical member; through-holes are formed in the upper end and lower end of said cylindrical member that correspond to the positions of said through-holes formed in said dielectric sheet when said dielectric sheet is wound onto said cylindrical member; and said dielectric sheet is secured to said cylindrical member by securing pins at the upper end and lower end of said dielectric sheet, each securing pin passing through two overlapping through-holes of said dielectric sheet and a through-hole of said cylindrical member.
- 22. The helical antenna according to claim 21 wherein a turned-back portion is formed at the tip of each of said securing pins to prevent dislodging of said securing pins from said through-holes.
- 23. The helical antenna according to claim 5 wherein said radiation elements are constituted from metal foil patterns that are formed by a Molded Interconnect Device technique on the outer surface of said cylindrical member.
- 24. The helical antenna according to claim 5 wherein the number of said radiation elements is at least four.
- 25. A method of fabricating a helical antenna, comprising the steps of:preparing a cylindrical member that is provided with a plurality of radiation elements that are provided in a helical form spaced at intervals from each other on the outer surface of said cylindrical member; preparing a circuit board on which is mounted a feeder circuit for supplying high-frequency energy to said radiation elements; preparing a connector that is composed of an- insulating material and that has a plurality of connection pins for electrically connecting the ends of each of said radiation elements to said circuit board; installing said connector on said circuit board and electrically connecting said feeder circuit and each of said connection pins; and attaching said connector to the lower end of said cylindrical member and electrically connecting the ends of said radiation elements to each of said connection pins; wherein said step of preparing said connector includes forming a connector body from an insulating material in a shape having a lower portion that has an outside diameter that is substantially equal to the outside diameter of said cylindrical member and an upper portion that has an outside diameter that allows insertion into said cylindrical member with substantially no gap.
- 26. The method of fabricating a helical antenna according to claim 25 wherein said step of preparing said connector includes: causing the lower ends of each of said connection pins to protrude from the lower surface of said lower portion of said connector body, and causing the upper ends of each of said connection pins to protrude upward from said lower portion of said connector body with a gap between said upper ends of each of said connection pins and the outer surface of said upper portion of said connector body.
- 27. The method of fabricating a helical antenna according to claim 26 wherein said step of electrically connecting the ends of said radiation elements and each of said connection pins includes joining said connector and said cylindrical member by inserting said upper portion of said connector body into the lower end of said cylindrical member and interposing the lower end of said cylindrical member between the outer surface of said upper portion of said connector body and the upper ends of said connection pins.
- 28. The method of fabricating a helical antenna according to claim 27 wherein said step of electrically connecting said feeder circuit and each of said connection pins includes: arranging said feeder circuit below said connector, and electrically connecting the lower ends of each of said connection pins to said circuit board.
- 29. A method of fabricating a helical antenna comprising the steps of:preparing a cylindrical member that is provided with a plurality of radiation elements that are provided in a helical form spaced at intervals from each other on the outer surface of said cylindrical member; preparing a circuit board on which is mounted a feeder circuit for supplying high-frequency energy to said radiation elements; preparing a connector that includes a connector body that is composed of an insulating material and a plurality of connection pins for electrically connecting the ends of each of said radiation elements to said circuit board, said connector body being formed in a shape having a lower portion that has an outside diameter that is equal to the outside diameter of said cylindrical member and an upper portion that has an outside diameter that allows insertion into said cylindrical member with substantially no gap, the lower ends of each of said connection pins protruding from the lower surface of said lower portion of said connector body and the upper ends of each of said connection pins-protruding up from said lower portion of said connector body and forming a gap between said upper ends of said connection pins and the outer surface of said upper portion of said connector body; joining said connector and said cylindrical member by inserting said upper portion of said connector body inside the lower end of said cylindrical member and interposing the lower end of said cylindrical body between the outer surface of said upper portion of said connector body and the upper ends of each of said connection pins; electrically connecting the ends of said radiation elements and the upper ends of each of said connection pins; and electrically connecting said feeder circuit and the lower ends of each of said connection pins.
- 30. The method of fabricating a helical antenna according to claim 29 wherein said step of preparing said connector includes positioning the parts of the lower ends of said connection pins that protrude from the lower surface of said lower portion of said connector body closer to the center in the radial direction of said connector body than the upper ends of said connection pins.
- 31. The method of fabricating a helical antenna according to claim 29 wherein:said step of preparing said circuit board includes forming a plurality of through-holes along the edge of said circuit board that are each electrically connected to said feeder circuit; and said step of electrically connecting said feeder circuit and the lower ends of each of said connection pins includes inserting the lower ends of each of said connection pins through a respective one of said through-holes.
- 32. The method of fabricating a helical antenna according to claim 29 wherein said step of preparing said connector includes forming the upper ends of each of said connection pins such that said upper ends of said connection pins each protrude from the outer surface of said lower portion of said connector body and extend upward along the outer surface of said upper portion of said connector body.
- 33. The method of fabricating a helical antenna according to claim 32 wherein:said step of preparing said connector includes configuring the parts of the upper ends of each of said connection pins that extend upward along the outer surface of said upper portion of said connector body such that each presses elastically against the end of a respective one of said radiation elements; and said step of electrically connecting the ends of said radiation elements to the upper ends of each of said connection pins includes causing the upper ends of each of said connection pins to press against the end of a respective one of each of said radiation elements.
- 34. The method of fabricating a helical antenna according to claim 29 wherein:said step of preparing said connector includes forming the upper ends of each of said connection pins such that the upper end of each connection pin splits into two upper end pins; and said step of electrically connecting the ends of said radiation elements to the upper ends of each of said connection pins includes electrically connecting each of said upper end pins, that have been split into two pins to a different one of said radiation elements.
- 35. The method of fabricating a helical antenna according to claim 34 wherein said step of preparing said connector includes forming each of said connection pins in substantially a Y shape composed of said two upper end pins and one lower portion that is connected-in common to the bottom portions of said two upper pins.
- 36. The method of fabricating a helical antenna according to claim 29 wherein said step of preparing said connector includes forming each of said connection pins by including the steps of:forming, as a solid unit with said connector body, an upper end pin portion that is of the same material as said connector body and that protrudes from the upper surface of said lower portion of said connector body; forming, as a solid unit with said connector body, a lower end pin portion that is of the same material as said connector body and that protrudes from the lower surface of said lower portion of said connector body; and forming a continuous plated portion on areas of the surface of said upper end pin portion, the surface of said lower end pin portion, and the surface of said connector body that join said upper end pin portion and said lower end pin portion.
- 37. The method of fabricating a helical antenna according to claim 29 wherein:said step of preparing said cylindrical member includes constructing each of said radiation elements from a first and a second radiation element that each extends substantially parallel to the other, and a radiation element base that connects said first and second radiation elements at the lower end of said cylindrical member; and said step of electrically connecting the ends of said radiation elements and each of said connection pins includes electrically connecting each of said connection pins to a respective one of said radiation element bases.
- 38. The method of fabricating a helical antenna according to claim 34 wherein:said step of preparing said cylindrical member includes constructing each of said radiation elements from a first and a second radiation element that each extends substantially parallel to the other; and said step of electrically connecting the ends of said radiation elements to each of said connection pins includes connecting one of said two upper end pins to said first radiation element and connecting the other of said two upper end pins to said second radiation element.
- 39. The method of fabricating a helical antenna according to claim 29 wherein said step of preparing said cylindrical member includes: forming metal foil patterns that constitute said radiation elements on the surface of a dielectric sheet, and winding said dielectric sheet onto the outer surface of said cylindrical member.
- 40. The method of fabricating a helical antenna according to claim 39 wherein said step of preparing said cylindrical member includes forming said dielectric sheet as a sheet that is substantially a parallelogram in shape, and winding said dielectric sheet onto the outer surface of said cylindrical member in helical form.
- 41. The method of fabricating a helical antenna according to claim 40 wherein said step of preparing said cylindrical member includes:forming through-holes at the four corners of said dielectric sheet that correspond to the upper end and lower end of the portions of said dielectric sheet that overlap when said dielectric sheet is wound onto said cylindrical member; forming through-holes in the upper end and lower end of said cylindrical member at positions that correspond to the positions of through-holes in said dielectric sheet when said dielectric sheet is wound onto said cylindrical member; winding said dielectric sheet onto said cylindrical member and aligning the through-holes of said dielectric sheet with the positions of the through-holes in said cylindrical member; and passing securing pins through the two overlapping through-holes of said dielectric sheet and the through-hole of said cylindrical member both at the upper end and lower end of said dielectric sheet to secure said dielectric sheet to the outer surface of said cylindrical member.
- 42. The method of fabricating a helical antenna according to claim 41 wherein said step of preparing said cylindrical member further includes forming a turned-back portion on the tip of each of said securing pins to prevent dislodging of said securing pins from said through-holes.
- 43. The method of fabricating a helical antenna according to claim 29 wherein said step of preparing said cylindrical member includes constructing said radiation elements from metal foil patterns that are formed on the outer surface of said cylindrical member by Molded Interconnect Device methods.
- 44. The method of fabricating a helical antenna according to claim 29 wherein the number of said radiation elements is at least four.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-226259 |
Aug 1999 |
JP |
|
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A |
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A |
6072441 |
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