The present invention relates to a helically traveling carriage that travels inside a helical structure formed by winding a helical wall around a column at a central section of a vertically extending cylindrical wall, and a helically traveling cleaning machine including a cleaning device equipped on the helically traveling carriage.
As a traveling carriage of a cleaning machine that cleans the inside of a vertically extending cylindrical wall, there is known one that moves vertically by extending leg parts in four directions inside the cylindrical wall and rolling wheels provided at tip ends of the leg parts in a state where the wheels are pressed against an inner circumferential surface of the cylindrical wall (for example, refer to Patent Literature 1).
Patent document 1: Japanese Unexamined Patent Application Publication No. 2003-236482 (FIGS. 2 to 4)
However, there was a conventional problem in which, in a case where a helical wall was provided inside a cylindrical wall like a luggage descending chute on which luggage was helically slid down, a carrier machine that carried powder and granular materials by rotating a helical wall inside a cylindrical wall or the like, a traveling carriage could not be moved inside the cylindrical wall.
The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a helically traveling carriage and a helically traveling cleaning machine capable of efficiently performing a maintenance process such as cleaning inside a helical structure with a helical wall inside a vertically extending cylindrical wall.
A helically traveling carriage of Claim 1 made to attain the above-described object, is a helically traveling carriage that travels inside a helical structure formed by winding a helical wall around a column at a central section of a vertically extending cylindrical wall, and carries a maintenance device to maintain the inside of the helical structure, and includes a lower moving-and-contacting part that rolls or slides on an upper surface of the helical wall, a lateral bridge mechanism that bridges an outer circumferential surface of the column and an inner circumferential surface of the cylindrical wall, the lateral bridge mechanism having, on one end portion thereof, a first moving-and-contacting part that rolls or slides on the inner circumferential surface of the cylindrical wall, and having, on the other end portion, a second moving-and-contacting part that rolls or slides on the outer circumferential surface of the column, and a rotary engagement part that rotatably engages with the column by laterally receiving a portion of the column.
According to an invention of Claim 2, the helically traveling carriage set forth in Claim 1 includes a lateral stretching elastic member that brings the lateral bridge mechanism into a stretched state between the outer circumferential surface of the column and the inner circumferential surface of the cylindrical wall.
According to an invention of Claim 3, the helically traveling carriage set forth in Claim 1 or 2 includes a vertical bridge mechanism that bridges a lower surface of the helical wall and an upper surface of the helical wall that oppose in the vertical direction, and has the lower moving-and-contacting part on a lower end portion and, on an upper end portion, third moving-and-contacting part that rolls or slides on the lower surface of the helical wall.
According to an invention of Claim 4, the helically traveling carriage set forth in Claim 3 includes a vertical stretching elastic member that brings the vertical bridge mechanism into a stretched state between the lower surface of the helical wall and the upper surface of the helical wall that oppose in the vertical direction.
According to an invention of Claim 5, in the helically traveling carriage set forth in any one of Claims 1 to 4, the rotary engagement part forms a groove-shaped structure that receives a portion of the column and slides on the column, and is also used as the second moving-and-contacting part.
A helically traveling cleaning machine according to an invention of Claim 6 includes: the helically traveling carriage set forth in any one of Claims 1 to 5; and a cleaning device as the maintenance device that has a central axis along a traveling direction of the helically traveling carriage, and includes a jet part that jets a cleaning liquid to all sides from the central axis.
According to an invention of Claim 7, in the helically traveling cleaning machine set forth in Claim 6, the jet part of the cleaning device jets a cleaning liquid while rotating around the central axis.
According to an invention of Claim 8, in the helically traveling cleaning machine set forth in Claim 6 or 7, the jet part jets a cleaning liquid obliquely rearward with respect to the traveling direction of the helically traveling carriage.
According to an invention of Claim 9, in the helically traveling cleaning machine set forth in Claim 6 or 7, the jet part jets a cleaning liquid obliquely forward with respect to the traveling direction of the helically traveling carriage.
According to an invention of Claim 10, in the helically traveling cleaning machine set forth in any one of Claims 6 to 9, the cleaning device includes a one-touch joint to which a hose extending from a supply source of a cleaning liquid is removably connected.
[Inventions of Claims 1 and 5]
In the helically traveling carriage of Claim 1, a maintenance device is positioned in an axial direction of the cylindrical wall by contact of the lower moving-and-contacting part with the upper surface of the helical wall, and the maintenance device is positioned in a radial direction of the cylindrical wall by bridging the lateral bridge mechanism between the outer circumferential surface of the column and the inner circumferential surface of the cylindrical wall. Then, by rotatably engaging the rotary engagement part with the column, a force of the helically traveling carriage to move down on the helical wall is converted into a moment around the column. Accordingly, the helically traveling carriage travels while swiveling around the column along the helical wall, and smoothly carries the maintenance device from an upper end portion to a lower end portion of the helical structure, so that a maintenance process such as cleaning can be efficiently performed.
Here, the second moving-and-contacting part of the lateral bridge mechanism which rolls or slides on the outer circumferential surface of the column and the rotary engagement part may be provided separately from each other, or the rotary engagement part may be also used as the second moving-and-contacting part. As the latter structure, there is a structure in which the rotary engagement part includes a plurality of rollers that come into contact with the column at a plurality of positions in the circumferential direction, and a structure in which the rotary engagement part has a groove shape to receive a portion of the column and slide on the column as in the invention of Claim 5. As a structure in which the second moving-and-contacting part and the rotary engagement part are provided separately from each other, for example, there is a structure in which the second moving-and-contacting part is struck on the outer circumferential surface of the column from one side, and from two directions orthogonal to the striking direction, the column is sandwiched by the rotary engagement part.
[Invention of Claim 3]
In the helically traveling carriage of Claim 3, a vertical bridge mechanism is bridged between the lower surface of the helical wall and the upper surface of the helical wall that oppose in the vertical direction, and a maintenance device is reliably positioned in the vertical direction.
[Inventions of Claims 2 and 4]
Since the helically traveling carriage of Claim 2 includes a lateral stretching elastic member that brings the lateral bridge mechanism into a stretched state between the outer circumferential surface of the column and the inner circumferential surface of the cylindrical wall, positioning of a maintenance device in a radial direction of the cylindrical wall is stabilized. Since the helically traveling carriage of Claim 4 includes a vertical stretching elastic member that brings the vertical bridge mechanism into a stretched state between the lower surface of the helical wall and the upper surface of the helical wall that oppose in the vertical direction, positioning of a maintenance device in the vertical direction is stabilized.
[Invention of Claim 6]
The helically traveling cleaning machine of Claim 6 is constituted by equipping a cleaning device on the helically traveling carriage of Claims 1 to 5, and the cleaning device includes a jet part that jets a cleaning liquid to all sides from a central axis along a traveling direction of the helically traveling carriage, and therefore, can clean the inner surface of the cylindrical wall and the upper surface and lower surface of the helical wall.
[Invention of Claim 7]
In the helically traveling cleaning machine of Claim 7, the jet part of the cleaning device jets a cleaning liquid while rotating around the central axis, so that a jetting pressure can be made higher than that of a cleaning device that jets a cleaning liquid in all directions around the central axis at one time, and therefore, the cleaning effect can be improved.
[Invention of Claim 8]
In the helically traveling cleaning machine of Claim 8, by jetting a cleaning liquid obliquely rearward with respect to the traveling direction of the helically traveling carriage by the jet part, a jetting pressure can be used as a propulsive force to propel the helically traveling carriage.
[Invention of Claim 9]
In the helically traveling cleaning machine of Claim 9, since the jet part jets a cleaning liquid obliquely forward with respect to the traveling direction of the helically traveling carriage, cleaning can be performed while waste water after cleaning is moved forward by a jetting pressure.
[Invention of Claim 10]
In the helically traveling cleaning machine of Claim 10, since the cleaning device is provided with a one-touch joint to which a hose extending from a supply source of a cleaning liquid is removably connected, it is possible that, for example, an outlet is provided at a lower end portion of the cylindrical wall, and after cleaning is performed by moving down the helically traveling cleaning machine from an upper end of the helical structure, the helically traveling cleaning machine is extracted from the outlet and the hose is removed, and the hose is pulled out from the upper side. That is, a work of removing the helically traveling cleaning machine after cleaning can be easily performed.
Hereinafter, an embodiment of the present invention is described based on
The helically traveling cleaning machine 20 is structured in such a manner that a cleaning device 80 is equipped on a helically traveling carriage 21 that travels on the helical wall 13 of the helical structure 10. This helically traveling carriage 21 includes a carriage main body 25 including an upper base 23 and a lower base 24 respectively provided on an upper end portion and a lower end portion of a vertically extensible bar 22 extending vertically.
The lower base 24 of the carriage main body 25 has an angular cylindrical shape extending in a traveling direction of the helically traveling carriage 21 as shown in
The upper base 23 of the carriage main body 25 has an angular cylindrical shape extending in parallel to the lower base 24 as shown in
As shown in
In the present embodiment, the above-described vertically extensible bar 22, upper base 23, lower base 24, lower casters 31, and sliding contact sled 33 constitute the “vertical bridge mechanism” according to the present invention, and the sliding contact sled 33 is equivalent to the “third moving-and-contacting part” according to the present invention.
The above is a description of the structure of the carriage main body 25. As shown in
To maintain the state where the carriage main body 25 is adjacent to the inner circumferential surface of the cylindrical wall 11, a swivel arm 41 extends to the column 12 side from a substantially central position in the vertical direction of the vertically extensible bar 22.
The swivel arm 41 includes an angular cylindrical first lateral bar 42 fixed orthogonally to the lower bar 22A, and an angular cylindrical second lateral bar 43 having one end portion fitted to the inside of the first lateral bar 42 and extending to a position close to the column 12, and at a halfway portion in the longitudinal direction of the second lateral bar 43, a device fixing part 46 is provided. At a fitting portion between the first and second lateral bars 42 and 43, in the same manner as the vertically extensible bar 22 described above, slots 42N are formed in the first lateral bar 42, and on the other hand, through holes 43M are formed in the second lateral bar 43, and nuts are screwed and fitted onto bolts inserted in these slots 42N and through holes 43M, and accordingly, the swivel arm 41 can be fixed at an arbitrary length.
The device fixing part 46 assumes a cylindrical shape, and has a central axis extending horizontally and obliquely crossing a central axis of the second lateral bar 43. The second lateral bar 43 is divided by the device fixing part 46. In detail, the second lateral bar 43 is divided into two, and the divided surfaces are respectively welded to the outer surface of the device fixing part 46. The device fixing part 46 is divided into a pair of half pipes 46A and 46A by a vertical plane including the central axis, and by fixing flanges 46F laterally projecting from both side edge portions of both half pipes 46A and 46A by bolts in a state where the flanges are superimposed on each other, both half pipes 46A and 46A are integrated.
To the inside of an end portion of the second lateral bar 43 at a side opposite to the first lateral bar 42, an angular cylindrical slider 51 is fitted linearly movably. At the fitting portion between the second lateral bar 43 and the slider 51, in the same manner as the vertically extensible bar 22, slots 43N and 43N are formed in both side surfaces of the second lateral bar 43 and through holes 51M are formed in the slider 51, and accordingly, the slider 51 can be fixed to an arbitrary position with respect to the second lateral bar 43 by bolts and nuts.
In upper and lower both side surfaces of the second lateral bar 43, slits 43S (refer to
As shown in
In the present embodiment, the above-described swivel arm 41, slider 51, extending members 52 and 53, upper and lower side casters 30 and 32, rotary engagement part 54, and contact plate 55 constitute the “lateral bridge mechanism” according to the present invention. The upper and lower side casters 30 and 32 are equivalent to the “first moving-and-contacting part” of the present invention, and the rotary engagement part 54 and the contact plate 55 are equivalent to the “second moving-and-contacting part” of the present invention.
The above is a description of the constitution of the helically traveling carriage 21, and this constitution enables the helically traveling carriage 21 to roll and move down on the helical wall 13 while rotating around the column 12 inside the helical structure 10. As shown in
As shown in
The above is a description of the constitution of the helically traveling cleaning machine 20 of the present embodiment. Next, operations and effects of the helically traveling cleaning machine 20 and the helically traveling carriage 21 are described. If the luggage descending chute being the helical structure 10 shown in
As preparation for cleaning, hooks provided at respective tip ends of a wire having three branched tip ends are fitted to the eye bolts 21A to 21C (refer to
Then, as shown in
Next, the cleaning water is supplied to the cleaning device 80 through the hose 84. Then, the jet head 82 of the cleaning device 80 jets the cleaning water all around while rotating. Accordingly, the upper surface and the lower surface of the helical wall 13, the inner circumferential surface of the cylindrical wall 11, and further, the outer circumferential surface of the column 12, are cleaned by the cleaning liquid. To move the helically traveling cleaning machine 20, the wire is gradually fed out. Then the helically traveling cleaning machine 20 is subjected to a force in a direction of moving down on the helical wall 13 due to its own weight, and this force is converted into a moment around the column 12 by the engagement between the rotary engagement part 54 and the column 12.
Accordingly, the helically traveling cleaning machine 20 moves down on the helical wall 13 while swiveling around the column 12, and can smoothly carry the cleaning device 80 and efficiently clean the inside of the helical structure 10. Even if the helically traveling cleaning machine 20 is caught by, for example, a slight step of the helical wall 13 and cannot move down on the helical wall 13 by its own weight, the jet head 82 of the cleaning device 80 jets a cleaning liquid obliquely rearward and provides a propulsive force to the helically traveling cleaning machine 20, so that the helically traveling cleaning machine 20 can move down without being influenced by the step.
The helically traveling cleaning machine 20 is extracted from the luggage carry-out port when arriving at the lower end portion of the cylindrical wall 11. At this time, by removing the hooked wire from the helically traveling cleaning machine 20 and removing the hose 84 from the cleaning device 80, the helically traveling cleaning machine 20 can be easily taken out from the lower section of the cylindrical wall 11, and the wire and hose 84 can be easily pulled out from an upper section of the cylindrical wall 11. Thus, the helically traveling cleaning machine 20 according to the present embodiment can be easily removed after cleaning.
The present invention is not limited to the above-described embodiment, and for example, embodiments described below are also included in the technical scope of the present invention, and besides the embodiments described below, the present invention can also be variously changed without departing from the spirit of the present invention.
(1) In the embodiment described above, like the helically traveling carriage 21V shown in
Likewise, like the helically traveling carriage 21V shown in
(2) The cleaning device 80 of the embodiment described above jets a cleaning liquid obliquely rearward with respect to a traveling direction of the helically traveling carriage 21, however, as shown in
(3) In the embodiment described above, the helically traveling cleaning machine 20 to clean the helical structure 10 being a luggage descending chute is illustrated, however, the helically traveling cleaning machine and the helically traveling carriage according to the present invention can also be used for cleaning or the like of, for example, a carrying device that carries powder and granular materials by rotating the helical wall 13 together with the column 12 inside the cylindrical wall 11, and an excavator that carries soil. In addition, the helically traveling cleaning machine and the helically traveling carriage according to the present invention can also be used for cleaning or the like of a helical structure being a centrifugal separator that has substantially the same structure as the luggage descending chute described above, and lets air containing dust pass through the inside and separates dust and air by a centrifugal force.
(4) In the embodiment described above, an example in which the cleaning device 80 is equipped on the helically traveling carriage 21 as the “maintenance device” according to the present invention is shown, however, for example, a camera for inspection of the inside of the helical structure 10, a disinfectant solution sprayer that disinfects the inside of the helical structure 10 or the like, or a painting device to paint the inside of the helical structure 10 may be equipped as the “maintenance device” on the helically traveling carriage 21.
(5) A constitution is also allowed in which the upper base 23 is fixed to the upper end portion of the lower bar 22A of the helically traveling carriage 21 of the embodiment described above and the upper bar 22B and the sliding contact sled 33 are eliminated in such a manner that the helically traveling carriage 21 is not stretched between the upper and lower helical walls 13 and 13.
Number | Date | Country | Kind |
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2014-194642 | Sep 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/069874 | 7/10/2015 | WO | 00 |