Patent Application
20140020159
The present disclosure relates generally to protective helmets such as ballistic helmets or other helmets having a similar construction, such as a ballistic tactical helmet for use by law enforcement personnel, military field or combat helmets, or the like. More particularly, the present disclosure relates to a helmet edge trim and a helmet employing same with integral wiring for routing electrical power or signals to one or more electrical or electronic accessory devices or components attached or mounted to the helmet.
Commonly, a military ballistic helmet or the like is configured with mounts, brackets, or the like to carry one or more accessories or attachments, such as a flashlights, viewing optics and devices, such as a monocular, binoculars, monocular or binocular night vision (NVG) devices (including passive night vision devices and enhanced night vision (eNVG) devices), thermal imaging devices, cameras, friend or foe identification (IFF) systems, communications devices, and so forth.
To connect accessories to an electrical source, a wiring harness may be routed along the interior of the helmet. However, an internally routed wire harnesses may be subject to chemical attack due to perspiration, damaged through impact with the wearer's head, and so forth. In addition, an internally routed wiring harness may require one or more holes or vias through the ballistic material of the helmet, thus compromising the antiballistic properties of the helmet in these regions. Alternatively, a wire harness may be routed externally over the exterior surface of the helmet. However, external wiring harnesses may be cumbersome and susceptible to failure.
In addition, the number and complexity of helmet mounted components is increasing, with such components often including computer or microcontroller-based devices controlled through the use of electronic signals and sensors. This results in the need for larger and more complex wiring assemblies and poses difficulties in installing such devices while maintaining the ballistic integrity of the helmet.
Therefore, there exists a need for an improved helmet construction and method having an integrated accessory mounting and electrical interconnection device which could replace the wiring typically used for electrical power, data, and/or signal transmission and which would reduce wiring complexity, simplify helmet assembly and device attachment.
A helmet system and method are provided that allow an electrical connection between one or more electrical or electronic components on the helmet by integrating a wiring harness or other flexible circuit between the edge trim and the brim of a helmet shell.
In preferred aspects, the helmet system and method allow a secure connection of helmet mounted accessories to the helmet without the need to run an exposed wiring harness over the exterior surface of the helmet shell and without the need to penetrate the ballistic shell with wiring vias. One advantage of the present development is that the edge trim with circuit components as described herein may be retrofit to any existing helmet by replacing existing edge trim with the edge trim as described herein, and may be adapted for use with any existing helmet design. It is to be understood that both the following detailed description is exemplary and explanatory only and are not restrictive of the invention.
In one aspect, a protective helmet includes an outer shell bounded by a peripheral edge and an edge trim attached to and extending around the peripheral edge. A wiring harness is disposed within the edge trim.
In a more limited aspect, the wiring harness is integral with the edge trim.
In another more limited aspect, the wiring harness is received between the peripheral edge and the edge trim.
In still another more limited aspect, the wiring harness comprises a plurality of conductive elements.
In another more limited aspect, the wiring harness is selected from a ribbon cable and a flexible circuit substrate carrying one or more printed circuit elements.
In yet another more limited aspect, the wiring harness comprises a flexible circuit substrate formed of a flexible polymer film having one or more conductive elements printed thereon.
In another more limited aspect the edge trim defines a channel receiving the peripheral edge.
In still another more limited aspect, the protective helmet includes one or more power connectors on the outer shell configured to attach to an electrical power source and one or more device connectors on the outer shell configured to connect to an electrically powered device. The wiring harness is electrically coupled to the one or more power connectors and the one or more device connectors.
In another more limited aspect, each of the one or more the power connectors includes a mechanical fastener for removably attaching a power source and further includes a first set of electrical contacts which is aligned with a second set of electrical contacts on the power source when the power source is attached.
In yet another more limited aspect, the power supply is selected from a battery and a battery pack.
In another more limited aspect, each of the one or more the device connectors includes a mechanical fastener for removably attaching a powered device and further including a first set of electrical contacts which is aligned with a second set of electrical contacts on the powered device when the powered device is attached.
In still another more limited aspect, the protective helmet further includes one or more powered devices selected from the group consisting of flashlights, illumination devices, passive night vision devices, enhanced night vision devices, thermal imaging devices, cameras, video recorders, and friend or foe identification (IFF) devices.
In another more limited aspect, the protective helmet further includes a mount attached to a front portion of the outer shell for positioning a viewing device in front of an eye of a user wearing the helmet.
In yet another more limited aspect, the protective helmet is a ballistic helmet.
In another more limited aspect, the outer shell comprises a ballistic shell formed of multiple plies of reinforcing fibers within a polymer matrix material.
In yet another more limited aspect, the edge trim is formed of a material selected from a molded polymer material and an extruded polymer material.
In another more limited aspect, the wiring harness includes a plurality of conductors for transmitting one or more of power, data signals, sensor signals, and communication signals.
In still another more limited aspect, the peripheral edge is unfinished.
In another more limited aspect, the edge trim is secured to the peripheral edge with a mechanical fastener.
In yet another more limited aspect, the edge trim is permanently secured to the peripheral edge with an adhesive.
In another more limited aspect, the adhesive is an epoxy adhesive.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed. The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate preferred embodiments of the invention and together with the general description, serve to explain the principles of the invention, and are not to be construed as limiting the invention.
The invention may be better understood by those skilled in the art by reference to the accompanying drawing figures, in which:
Referring now to the drawings wherein like reference numerals designate like parts throughout the several views,
An edge trim member 120 is shaped to correspond to the peripheral edge 112 of the shell 110 and defines a groove or channel 122 sized to receive the unfinished edge 112 of the shell 110. The edge trim member may be a molded construction or, alternatively, may be formed as an elongate strip by extrusion and cut to the appropriate length.
A circuit member 130 is received within the groove 122. The circuit 130 may comprise a ribbon cable comprising a plurality of conductors 132 (5 conductors in the exemplary embodiment illustrated although other numbers of conductors are contemplated). Alternatively, the circuit member may comprise a flexible circuit substrate such as a flexible polymer film having conductive tracings formed thereon. In still further embodiments, the conductive elements may be formed directly in the edge trim member 120, e.g., by molding the circuit elements within the edge trim or printing circuit elements directly on the edge trim member.
As best seen in
In the depicted embodiment, there appear four device connectors coupled to the edge trim member, including a front connector 140, a rear connector 160, and left and right side connectors 180. It will be recognized, however, that other numbers of connectors, spacings, and electrical connector configurations are also contemplated.
The front mounting member 140 includes a bracket or shroud 142 adapted to attach a night vision goggle, enhanced night vision goggle, or other optical device (not shown) to be positioned in in front of one or both eyes of a user. In preferred embodiments, the bracket 142 is adapted to attach a pivoting mount which allows the user to selectively move the optical or viewing device between a lowered, operable position in front of the user's eyes and to a raised, stowed position on the helmet out of the line of sight of the viewer.
In the illustrated embodiment, the front connector 140 is secured to the edge trim member via threaded fasteners 144 which engage aligned openings 145 in the bracket 142 and openings 124 in the edge trim member. The openings 124 may be reinforced, e.g., via tapped metal inserts. In the illustrated embodiment, a bolt 146 passes through an opening 147 on the bracket 142 and an opening 114 in the shell 110 and receives a complimentary nut 148 to further secure the front connector 140 to the helmet 110.
An electrical connector 150 is provided on the exterior surface of the front connector 140. The electrical connector is positioned to align with a mating connector on a helmet mount (not shown) for attaching an optical/viewing device. The electrical connector 150 is adapted to connect to an electrical connector on a helmet mount, which in turn is electrically coupled to electrical contacts on a mounting shoe for the optical/viewing device. It will be recognized, however, that other arrangements are possible.
The electrical connector 150 includes contacts 151, which are electrically coupled to protruding contacts 152 (see
The electrical connector 160 is adapted to receive a power supply, e.g., a battery or battery pack, 162. The connector 160 is secured to the edge trim 120 via threaded fasteners 144, which pass through openings 161 in the connector 160 and engage complimentary openings 124 in the edge trim 120. The rear connector 160 includes a mounting shoe 164, e.g., a dovetail type mounting shoe for receiving a complimentary female dovetail connector 166 on the power supply 162. The power supply may also include a latch 168 to release the power supply 162 and replacing the power supply 162 with a new of newly charged power supply. It will be recognized that other connectors, such as a bayonet or other quick connect/disconnect type connectors on the battery pack and the rear connector are also contemplated. Electrical contacts 170 on the mounting shoe 164 align with corresponding contacts (not shown) on the power supply connector 166.
The contacts 170, in turn, are electrically coupled to corresponding spring contacts 152. The spring contacts 152, in turn, are coupled to aligned contacts 126 on the edge trim 120 (see
Left side and right side connectors 180 are secured to the edge trim member at the respective left and right sides of the helmet 110 via threaded fasteners 144 which pass through aligned openings 185 in the connectors and engage openings 124 in the edge trim member. The side connectors 180 as illustrated include a rail section 182 configured to allow clamping via a rail grabber 181 of an accessory device 183 to be attached.
In the illustrated embodiment, the side mounted accessory 183 is a flashlight, however, it will be recognized that all manner of accessories may be provided, including without limitation, friend/foe (IFF) transponders, cameras including video recording (e.g., DVR) devices, communication devices, and so forth. In the illustrated embodiment, the rail section conforms to the so-called Picatinny interface standard (e.g., MIL-STD-1938) although other mounting rails, brackets, etc., are contemplated as well.
The rail interface 182 includes contacts 184 which are electrically coupled to protruding contacts 152 (see
In addition to powering externally mounted devices, the edge trim circuit herein may also optionally be adapted to power in-helmet devices, such as devices embedded within the helmet or devices mounted within the interior of the helmet, i.e., between the used head and the interior surface of the shell. For example, the power supply attached via the connector 160 may supply power to a helmet recording system such as a monitor for recording and/or transmitting the shock profile or forces experienced by the helmet.
In the illustrated embodiment, the circuit is shown with five conductors, which may be used to provide power from the power supply to the attached devices, as well as data or control signals to record data or to allow one attached accessory device to operate or control another without the need for an external wired connection between the multiple devices.
The invention has been described with reference to the preferred embodiments. Modifications and alterations will occur to others upon a reading and understanding of the preceding detailed description. It is intended that the invention be construed as including all such modifications and alterations.
This application claims priority to U.S. Provisional Application No. 61/672,908 filed Jul. 18, 2012. The aforementioned application is incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 61672908 | Jul 2012 | US |
