This disclosure relates to a helmet shell, for example, for helmets adapted for contact sports.
Many modern organized sports employ helmets that are designed to provide the players with significant head protection, with the desire to provide adequate protection from traumatic brain injury (TBI). Since safety is a primary concern, helmets have continually evolved in an attempt to reduce the risk and rate of concussions and/or other repetitive brain injuries, which can potentially end a player's career early and lead to long-term brain damage. This is especially true in American football, where the essential character of the athletic contest involves repeated player contacts, impacts, and tackling.
However, most helmet designs (e.g., for football or other sports or activities) fail to protect or provide inadequate protection against some of the most dangerous impacts within a game.
This disclosure describes helmets, including helmet shells with slit openings in an outer surface of the helmets.
In some aspects of the disclosure, a helmet includes a helmet shell having an outer surface, an inner surface, and a plurality of slit openings. Each slit opening extends along a portion of the helmet shell, and the slit openings include a pair of top slit openings that each extend longitudinally along a top portion of the helmet shell. Each top slit opening of the pair of top slit openings has a first length. The pair of top slit opening are spaced apart and define a flexible helmet portion spaced between the pair of top slit openings. The flexible helmet portion extends along the first length from a first end of the flexible helmet portion to a second end of the flexible helmet portion opposite to the first end, and the flexible helmet portion has a stiffness that varies along the first length from the first end to the second end.
This, and other aspects, can include one or more of the following features. The stiffness of the flexible helmet portion can include a first stiffness at the first end and at the second end of the flexible helmet portion, a second stiffness at a middle portion of the flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the flexible helmet portion between the first end and the middle portion. The first stiffness can be greater than the second stiffness, and the third stiffness can be greater than the second stiffness and less than the first stiffness. The helmet can include a plurality channels recessed in the outer surface of the helmet shell, the plurality of channels including a pair of top channels along the top portion of the helmet shell, and the pair of top slit openings can reside within the pair of top channels. The pair of top slit openings can be arranged substantially parallel to each other along the top portion of the helmet shell. The pair of top slit openings can be symmetrical with each other across a lateral centerline of the helmet shell. The pair of top slit openings can be linear. Each of the top slit openings can include a laterally outward curve. The top slit opening of each top channel of the pair of top channels can extend along a majority of a length of the pair of top channels. The helmet shell can include a central recession in the outer surface of the helmet shell in a crown region between the pair of top slit openings. The plurality of slit openings can further include a pair of left side slit openings extending along a left side of the helmet shell toward a rear of the helmet shell, and a pair of right side slit openings extending along a right side of the helmet shell toward the rear of the helmet shell. Each left side slit opening of the pair of left side slit openings can have a second length, the pair of left side slit opening can be spaced apart and can define a second flexible helmet portion spaced between the pair of left side slit openings, and the second flexible helmet portion can extend along the second length from a first end of the second flexible helmet portion to a second end of the second flexible helmet portion opposite to the first end, and the second flexible helmet portion can have a stiffness that varies along the second length from the first end to the second end of the second flexible helmet portion. The stiffness of the second flexible helmet portion can include a first stiffness at the first end and at the second end of the second flexible helmet portion, a second stiffness at a middle portion of the second flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the second flexible helmet portion between the first end and the middle portion. The first stiffness can be greater than the second stiffness, and the third stiffness can be greater than the second stiffness and less than the first stiffness. The helmet can include a plurality channels recessed in the outer surface of the helmet shell, the plurality of channels can include a pair of left side channels along the left side of the helmet shell and a pair of right side channels along the right side of the helmet shell, the pair of left side slit openings can reside within the pair of left side channels, and the pair of right side slit openings can reside within the pair of right side channels.
In certain aspects, a helmet shell includes a shell body, an outer surface of the shell body, an inner surface of the shell body, and a plurality of slit openings. Each slit opening extends along a portion of the helmet shell, and the plurality of slit openings include a pair of left side slit openings extending along a left side of the shell body toward a rear of the shell body, where each left side slit opening of the pair of left side slit openings includes a first length, and a pair of right side slit openings extending along a right side of the shell body toward a rear of the shell body, where each right side slit opening of the pair of right side slit openings includes a second length. The pair of left side slit openings are spaced apart and define a left flexible helmet portion between the pair of left side slit openings, the left flexible helmet portion extending along the first length from a first end of the left flexible helmet portion to a second end of the left flexible helmet portion opposite to the first end, and the left flexible helmet portion includes a stiffness that varies along the first length from the first end to the second end. The pair of right side slit openings are spaced apart and define a right flexible helmet portion between the pair of right side slit openings, the right flexible helmet portion extending along the second length from a third end of the right flexible helmet portion to a fourth end of the right flexible helmet portion opposite to the third end, and the right flexible helmet portion includes a stiffness that varies along the second length from the third end to the fourth end.
This, and other aspects, can include one or more of the following features. The stiffness of the left flexible helmet portion includes a first stiffness at the first end and at the second end of the left flexible helmet portion, a second stiffness at a middle portion of the left flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the left flexible helmet portion between the first end and the middle portion. The stiffness of the right flexible helmet portion includes the first stiffness at the third end and at the fourth end of the right flexible helmet portion, the second stiffness at a second middle portion of the right flexible helmet portion between the third end and the fourth end, and the third stiffness at a second intermediate portion of the right flexible helmet portion between the third end and the second middle portion. The first stiffness is greater than the second stiffness, and the third stiffness is greater than the second stiffness and less than the first stiffness. The helmet shell can include a plurality channels recessed in the outer surface of the helmet shell, the plurality of channels can include a pair of left side channels along the left side of the helmet shell and a pair of right side channels along the right side of the helmet shell, the pair of left side slit openings reside within the pair of left side channels, and the pair of right side slit openings reside within the pair of right side channels. The pair of left side slit openings and the pair of right side slit openings can be linear.
Some aspects of the disclosure encompass a helmet shell including a shell body, an outer surface and an inner surface of the shell body, and a plurality of slit openings extending along a portion of the helmet shell. The plurality of slit openings include a pair of rear slit openings at a rear of the helmet shell, the pair of rear slit openings partially surrounding a rear zone at the rear of the helmet shell and include a first length.
This, and other aspects, can include one or more of the following features. The pair of rear slit openings can be spaced apart and can define a rear flexible helmet portion between the pair of rear slit openings, the rear flexible helmet portion can extend along the first length from a first end of the rear flexible helmet portion to a second end of the rear flexible helmet portion opposite to the first end, and the rear flexible helmet portion can include a stiffness that varies along the first length from the first end to the second end. The stiffness of the rear flexible helmet portion can include a first stiffness at the first end and at the second end of the rear flexible helmet portion, a second stiffness at a middle portion of the rear flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the rear flexible helmet portion between the first end and the middle portion. The first stiffness can be greater than the second stiffness, and the third stiffness can be greater than the second stiffness and less than the first stiffness. The pair of rear slit openings can be straight. The pair of rear slit openings can be symmetrical across a lateral centerline of the helmet shell.
The details of one or more implementations of the subject matter described in this disclosure are set forth in the accompanying drawings and the description below. Other features, aspects, and advantages of the subject matter will become apparent from the description, the drawings, and the claims.
Like reference numbers and designations in the various drawings indicate like elements.
This disclosure describes a helmet shell with one or more slit openings through an outer surface of the helmet shell that provide areas of varying stiffness and flexibility of the helmet shell. The slit openings can provide increased stiffness in certain areas of the helmet and/or can provide flexible zones (e.g., zones between slit openings). The flexible zones are defined by varying stiffness that can transition from high-to-low-to-high stiffness, and are aimed at mitigating or distributing energy and/or force of impacts to the helmet during use. For example, the varying stiffness in the outer surface of the helmet can transition from a zone of high stiffness, low stiffness, and intermediate stiffness between the high stiffness and low stiffness. In some instances, the slit openings reside in recessed channels in the outer surface of the helmet shell, and the channels can define various zones of the helmet. The slit openings, and in some instances, the channels and the slit openings, can provide increased stiffness in areas that are prone to higher volume of impacts, such as sides and rear zones of the helmet relative to a top zone, or crown, of the helmet that generally encounters fewer impacts.
The slit openings can be through-openings that extend from an outer surface to an inner surface of the helmet shell, and the slit openings are continuous openings that span a certain length along the helmet shell. An example slit opening includes a length that is considerably larger than its width, such as a length that is one or more inches long and a width that is less than a half inch. The dimensions of the slit openings can vary, but generally include a longitudinal length that is at least three times its width. The openings can also act to ventilate the outer shell. In some implementations, the slit openings include a pair of parallel slit openings in one or more of areas of the helmet, e.g., a pair of parallel slit openings spanning a portion of the top of the helmet (e.g., openings running from a front of the helmet and along a top of the helmet toward the back of the helmet), one or more pairs of parallel side slit openings spanning a portion of one or both sides of the helmet (e.g., openings running from the front of the helmet along sides of the helmet toward the back of the helmet), and/or one or more parallel rear slit openings spanning a portion of the rear of the helmet (e.g., a openings extending through the rear/back of the helmet, such as from one side of the helmet to the other). The helmet can include different or additional slit openings through helmet shell. Additionally, in some implementations, one or more pairs of slit opening need not be parallel to each other.
In some instances, the flexible portions of the helmet shell 100 have a progressive stiffness, in that the stiffness of the flexible portion progressively decreases from a first longitudinal end to a middle of the flexible portion, then progressively increases from the middle to the second, opposite longitudinal end of the flexible portion. The flexible portions are most flexible at the areas of lowest stiffness, and least flexible at the areas of highest stiffness. Moreover, provision of flexible portions in the helmet via use of the spaced apart slit openings enables achieving varying stiffness at different zones across the helmet and by extension, varying the impact response at these different zones. For example, a conventional spherical helmet generally has the same stiffness throughout the helmet such that an impact to the helmet has the same impact response, regardless of where the impact was made on the spherical helmet. In contrast, a helmet formed with parallel or spaced apart slit openings in some portions of the helmet but not others allows the helmet to have varying impact responses, e.g., certain portions of the helmet can be stiffer (e.g., at a front portion of the helmet where the faceguard is attached to the helmet) and offer a particular impact response compared to the flexible zones (defined by the space between the slit openings) that are relatively more flexible and offer a different impact response. Thus, the use of slit openings and the defined flexible zones therebetween allows customizing and adjusting the impact response for different portions of the helmet. In doing so, the helmet can be further outfitted with impact absorbing pads or other materials that are customized for the certain areas of the helmet corresponding to the flexible zone(s) as well as for other portions of the helmet having different stiffness (e.g., higher stiffness).
In the example helmet shell 100 of
The slit openings of the example helmet shell 100 includes a pair of top slit openings 120 along a top or crown region of the helmet shell 100, a pair of left side slit openings 134 extending along a left side of the helmet shell 100 toward the rear of the helmet shell 100, a pair of right side slit openings extending along a right side of the helmet shell 100 toward the rear of the helmet shell 100 (e.g., mirroring the left side openings 134 on the opposite side of the helmet shell 100), and a pair of rear slit openings 146 extending along the rear of the helmet in a generally vertical direction and toward a bottom edge of the helmet shell 100 at the rear of the helmet shell 100. Other embodiments of helmet shells may include a different arrangement of slit openings, additional openings, or fewer openings in the outer surface 104 than those slit openings depicted in the example helmet shell 100 of
In some instances, the multiple slit openings define the various zones of the helmet shell 100, for example, by bordering (partially or completely) these various zones. The slit openings are described in greater detail below. Some of the zones, such as zones on the side and rear of the helmet shell 100, are prone to a higher volume of impact during sporting activity during activities like football gameplay. The slit openings create zones of varying stiffness, such that an impact force against a zone can be dispersed along the flexible portions between the slit openings, and the flexile portions can dent and flex when impacted by an impact force.
The example helmet shell 100 can be used in a helmet, which may also include liners, padding layers, facemasks (e.g., to protect a wearer's face), and/or other features in combination with the example helmet shell 100. The liners and/or padding layers, in combination with the helmet shell 100, can help further absorb, dampen, disperse, and/or deflect forces from impacts against the helmet. The helmet, including the example helmet shell 100, encloses the top, back, and sides of a wearer's head, and a front of the helmet is desirably open to provide an unobstructed line of sight for the wearer of the helmet. While not shown in
The helmet shell 100 can be manufactured from a rigid or substantially rigid material, such as polyethylene, nylon, polycarbonate materials, acrylonitrile butadiene styrene (ABS), polyester resin with fiberglass, thermosetting plastics, and/or other rigid thermoplastic materials. Alternatively, the helmet shell 100 can be manufactured from a relatively deformable material, such as polyurethane and/or high-density polyethylene, where such material allows some flexibility and/or local deformation of the helmet shell 100 (and/or an impact mitigation layer attached to an inner surface of the helmet shell 100) upon impact, but provide sufficient rigidity to prevent the breakage or damage to the example helmet shell 100. The helmet shell 100 can be formed of a continuous, single shell, or a multi-piece assembly (e.g., a two-piece shell assembly of a front shell and a back shell) that conforms and surrounds the head of the wearer.
The example helmet shell 100 of
The example helmet shell 100 of
In the example helmet shell 100 of
In the example helmet shell 100 of
The pair of top slit openings 120 and the two top channels 110 are arranged to be substantially parallel to each other along the top of the helmet shell 100, though the top channels 110 and/or top slit openings 120 may not be exactly parallel to each other (at some or all points along the length of the two channels or openings). For example, the pair of top slit openings 120 and the two top channels 110 of the example helmet shell 100 of
In some instances, such as depicted in the top view of
The stiffness of the helmet shell 100 varies along the top channels 110 and between the top channels 110 due, at least in part, to the top slit openings 120. For example, the portion of the top channels 110 that do not include the slit openings 120 form areas of high stiffness 122, the portion of the top channels 110 that include the slit openings 120 form areas of low stiffness 124 (i.e., lower than the high stiffness), and the portion of the helmet shell 100 between the top slit openings 120 form a flex zone 126 configured to be more flexible than adjacent portions of the example helmet shell 100. The construction of the top channels 110 and the slit openings 120 creates areas on the helmet shell 100 that transition from high-to-low-to-high stiffness. In some instances, the top slit openings 120 along the top channels 110 also provide ventilation between an exterior and an interior of the helmet shell 100. The varying stiffness and flexibility of the helmet shell 100 in the high stiffness areas 122, low stiffness areas 124, and flex zones 126 create local flexibility (i.e., localized to the area represented by the flex zone 126) that can be advantageous for absorbing, mitigating, and/or deflecting impact forces against the helmet shell 100.
In some implementations, each top slit opening of the pair of top slit openings 120 has a first length, and the flex zone 126 defines a flexible helmet portion of the example helmet shell 100. The flexible helmet portion extends along the first length and between the pair of top slit openings 120, and a stiffness of the flexible helmet portion varies along the first length from a first longitudinal end of the flexible helmet portion (e.g., a front end) to a second longitudinal end of the flexible helmet portion (e.g., a rear end). For example, the stiffness of the flexible helmet portion includes a first stiffness at the first end and at the second end of the flexible helmet portion, a second stiffness at a middle portion of the flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the flexible helmet portion between the first end and the middle portion, and between the second end and the middle portion. The first stiffness is greater than the second stiffness, and the third stiffness is greater than the second stiffness and less than the first stiffness. In other words, the stiffness of the flexible helmet portion varies from the first (highest) stiffness at the first end, to the third (intermediate) stiffness adjacent to the first end, to the second (lowest) stiffness at the middle of the flexible helmet portion, back to the third stiffness between the middle and the second end, and further back to the first stiffness at the second end. The size, location, and shape of the top slit openings 120 can affect the first, second, and/or third stiffness at the flexible helmet portion. For example, a width and/or length of the slit opening may impact the flexibility and stiffness of the flexible helmet portion.
The pairs of slit openings, such as the pair of top slit openings 120, create flexible helmet portions at the portions of the shell body between the pairs of slit openings. The flexibility and relative stiffnesses of these flexible portions can vary based on the length, size, and/or shape of the slit openings. In the present disclosure, slit openings are identified in pairs to define a flexible helmet portion between the pairs of openings. However, flexible helmet portions can exist between slit openings on the example helmet shell 100 that are not identified as pairs. For example, a flexible helmet portion may exist between one of the top slit openings 120 and one of the left side slit openings 134.
The top slit openings 120 have a rectangular shape along the top channels 110. However, the shape of the slit openings 120 can vary. For example, the slit openings 120 can take on a non-uniform shape or another appropriate shape, such as a shape that substantially or exactly mirrors the channel in which the opening is formed. The top slit openings 120 can have a consistent/uniform width along its longitudinal length, and/or one or more of its longitudinal ends can have a taper, rounded end, angled end, or other shape. Alternatively, in some implementations, the slit openings (including the top slit opening 120) can have widths that vary at different points along the longitudinal length of the opening. For example, the top slit openings 120 (and/or other slit openings of the present disclosure) can include tapered ends, such that the top slit openings 120 are widest at a middle of the slit opening 120, and gradually taper to a smaller width at ends of the slit openings 120. Varying a width of the top slit openings 120 provides a varying flexibility (i.e., varying stiffness) in the adjacent flexible portions of the example helmet shell 100.
The slit openings, such as the top slit openings 120 of the example helmet shell 100, can vary in size, shape, and location to provide a desired flexibility and stiffness to the adjacent flexible portions of the helmet shell 100. For example, the slit openings can be straight, can include one or more angles along its length, can include a curve (e.g., single curve, sinusoidal shape, or other curved shape), and/or a combination of these.
The flexible portions of the helmet shell 100 that reside between pairs of the slit openings provide flexibility that stems from the fact that two sides of the flexible portion are not directly connected to a side of the helmet shell 100. Instead, the flexible portions are directly connected at two opposing sides and disconnected at the other two opposing sides adjacent to the slit openings. This disconnect provides the flexible portion of the helmet shell 100 a localized flexibility and a localized impact response. The slit openings are disposed along the example helmet shell 100 to provide stiffer zones for certain types of impact (e.g., stiffer areas near the faceguard), and less stiff zones for other types of impact (e.g., on the sides for side helmet impact).
In some implementations, the flexible portions of the example helmet shell 100 (e.g., flex zone 126 and other flexible portions described below) allows a designer to apply impact mitigating pads or other structures to the interior of the example helmet shell 100 that are designed for particular types of impact, thereby achieving a custom impact response throughout the helmet. In some instances, a larger distance between pairs of slit openings provide for greater flex in the flexible portion between the pair of slit openings as compared to the pair of slit openings with a shorter distance between the slit openings. In certain instances, shorter pairs of slit openings create less flexible and smaller flex portions of the helmet shell 100 compared to longer pairs of slit openings, which would create more flexible and larger flex portions of the helmet shell 100.
In some implementations, the portion of the example helmet shell 100 that resides between the two top channels 110 includes a central recession 128 in the outer surface 104 of the helmet shell 100. The central recession 128 resides between the two top channels 110, and extends along the lateral centerline of the helmet shell 100 between the two top channels 110. The central recession 128 includes a shallow divot, concave recession, or other shaped recession in the outer surface 104 of the helmet shell 100, where the central recession 128 is recessed into the outer surface 104 of the helmet shell 100 such that it is more recessed than adjacent portions of the outer surface 104 that reside between the central recession 128 and the two top channels 110.
The example helmet shell 100 includes a front center plate 130 at a front center of the helmet shell 100. The front center plate 130 is integrally formed with the helmet shell 100, and can be used as an attachment point for a face guard, face shield, face mask, or other face protection that covers at least part of the face opening of the example helmet shell 100. In the example helmet shell 100 of
In certain implementations, the multiple channels 102 do not include the continuous front channel 132, in that the example helmet shell 100 does not include a channel surrounding the front center plate 130.
The pair of left side channels 112 extend from a front left edge of the helmet shell 100 toward the rear of the helmet shell along a left side of the helmet shell 100, and the pair of right side channels 114 extend from a front right edge of the helmet shell 100 toward a rear of the helmet shell 100 along a right side of the helmet shell 100. The pair of left side channels 112 is symmetrical with the pair of right side channels 114 across the lateral centerline. The pair of left side channels 112 and right side channels 114 have portions that extend substantially linearly rearward from the respective front edges of the example helmet shell 100, then turn at an angle (e.g., at transition section 113) toward a rear top of the example helmet shell 100, and further extend along a generally linear path. The shape of the pair of left side channels 112 and pair of right side channels 114 can vary from the angled shape of the example helmet shell 100 of
The pair of left side channels 112 are depicted in the side view of the example helmet shell 100 of
The stiffness of the helmet shell 100 varies along the left side channels 112 and between the left side channels 112 due, at least in part, to the side slit openings 134. For example, first portions 136 of the pair of left side channels 112 adjacent to longitudinal ends of the side slit openings 134 include a first, higher stiffness, second portions 138 of the pair of left side channels 112 at the side slit openings 134 include a second, lower stiffness (e.g., lower stiffness than the first, high stiffness), and an intermediate portion 140 of the helmet shell 100 between the side slit openings 134 of the left side channels 112 form a flex zone configured to flex more than adjacent portions of the example helmet shell 100. The construction of the side channels 112 and the side slit openings 134 create areas on the side of the helmet shell 100 that transition from high-to-low-to-high stiffness. In some instances, the side slit openings 134 along the left side channels 112 also provide ventilation between an exterior and an interior of the helmet shell 100. The varying stiffness and flexibility of the helmet shell 100 in the high stiffness areas 136, low stiffness areas 138, and flex zones 140 create local flexibility (represented by the flex zone 140) that can be advantageous for absorbing, mitigating, and/or deflecting impact forces against the helmet shell 100.
In some implementations, each side slit opening of the pair of side slit openings 134 has a second length, and the flex zone 140 defines another flexible helmet portion of the example helmet shell 100. The flexible helmet portion extends along the second length and between the pair of side slit openings 134, and a stiffness of the flexible helmet portion varies along the second length from a first longitudinal end of the flexible helmet portion (e.g., a front end) to a second longitudinal end of the flexible helmet portion (e.g., a rear end). For example, the stiffness of the flexible helmet portion includes a first stiffness at the first end and at the second end of the flexible helmet portion, a second stiffness at a middle portion of the flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the flexible helmet portion between the first end and the middle portion, and between the second end and the middle portion. The first stiffness is greater than the second stiffness, and the third stiffness is greater than the second stiffness and less than the first stiffness. In other words, the stiffness of the flexible helmet portion varies from the first (highest) stiffness at the first end, to the third (intermediate) stiffness adjacent to the first end, to the second (lowest) stiffness at the middle of the flexible helmet portion, back to the third stiffness between the middle and the second end, and further back to the first stiffness at the second end. The size, location, and shape of the side slit openings 134 can affect the first, second, and/or third stiffness at the flexible helmet portion. For example, a width and/or length of the slit opening may impact the flexibility and stiffness of the flexible helmet portion.
The side slit openings 134 of the example helmet shell 100 have a rectangular shape along the left side channels 112 that taper in width at a back end of the left side channels 112. However, the shape of the side slit openings 134 can vary. For example, the side slit openings 134 can take on a non-uniform shape or another appropriate shape, such as a shape that substantially or exactly mirrors the channel that the opening is formed in. The side slit openings 134 can have a consistent width along its longitudinal length, and/or one or more of its longitudinal ends can have a taper, rounded end, angled end, or other shape. For example, the left side slit openings 134 (and/or right side slit openings) can include tapered ends, such that the left side slit openings 134 are widest at a middle of the slit opening 134, and gradually taper to a smaller width at a rear end of the slit openings 134. Varying a width of the side slit openings 134 provides a varying flexibility (i.e., varying stiffness) in the adjacent flexible portions of the example helmet shell 100.
The slit openings, such as the side slit openings 134 of the example helmet shell 100, can vary in size, shape, and location to provide a desired flexibility and stiffness to the adjacent flexible portions of the helmet shell 100. For example, the slit openings can be straight, can include one or more angles along its length, can include a curve (e.g., single curve, sinusoidal shape, or other curved shape), and/or a combination of these.
The right side channels 114 can include the same features as the left side channels mirrored on the right side of the example helmet shell 100. For example, the right side channels 114 can include right side openings to create areas of high stiffness, areas of low stiffness, and a flex zone on the right side of the helmet shell 100.
The continuous rear channel 116 at least partially surrounds a rear center zone 142 on the rear of the helmet shell 100. In the example helmet shell 100 of
In some implementations, the rear center zone 142 includes a trapezoid shape, and the continuous rear channel 116 surrounds the trapezoid shape of the rear center zone 142.
The rear center zone 142, rear zone 144, continuous rear channel 116, and rear bottom channels 118 are depicted in the rear view of
The stiffness of the helmet shell 100 varies along the rear bottom channels 118 and within the rear zone 144 due, at least in part, to the rear slit openings 146 within the rear bottom channels 118. For example, first portions 148 of the rear bottom channels 118 adjacent to longitudinal ends of the rear slit openings 146 include a first, higher stiffness, second portions 150 of the pair of rear bottom channels 118 at the rear slit openings 146 include a second, lower stiffness (e.g., lower stiffness than the first, high stiffness), and an intermediate portion 152 of the rear zone 144 of the helmet shell 100 between the rear slit openings 146 of the rear bottom channels 118 form a flex zone configured to flex more than adjacent portions of the example helmet shell 100. The construction of the rear bottom channels 118 and the rear slit openings 146 create areas on the rear of the helmet shell 100 that transition from high-to-low-to-high stiffness. In some instances, the rear slit openings 146 along the rear bottom channels 118 also provide ventilation between an exterior and an interior of the helmet shell 100. The varying stiffness and flexibility of the helmet shell 100 in the high stiffness areas 148, low stiffness areas 150, and flex zones 152 create local flexibility (represented by the flex zone 152) that can be advantageous for absorbing, mitigating, and/or deflecting impact forces against the helmet shell 100.
In some implementations, each rear slit opening of the pair of rear slit openings 146 has a third length, and the flex zone 152 defines a flexible helmet portion of the example helmet shell 100. The flexible helmet portion extends along the third length and between the pair of rear slit openings 146, and a stiffness of the flexible helmet portion varies along the third length from a first longitudinal end of the flexible helmet portion (e.g., a top end) to a second longitudinal end of the flexible helmet portion (e.g., a bottom end). For example, the stiffness of the flexible helmet portion includes a first stiffness at the first end and at the second end of the flexible helmet portion, a second stiffness at a middle portion of the flexible helmet portion between the first end and the second end, and a third stiffness at an intermediate portion of the flexible helmet portion between the first end and the middle portion, and between the second end and the middle portion. The first stiffness is greater than the second stiffness, and the third stiffness is greater than the second stiffness and less than the first stiffness. In other words, the stiffness of the flexible helmet portion varies from the first (highest) stiffness at the first end, to the third (intermediate) stiffness adjacent to the first end, to the second (lowest) stiffness at the middle of the flexible helmet portion, back to the third stiffness between the middle and the second end, and further back to the first stiffness at the second end. The size, location, and shape of the top slit openings 120 can affect the first, second, and/or third stiffness at the flexible helmet portion. For example, a width and/or length of the slit opening may impact the flexibility and stiffness of the flexible helmet portion.
The rear slit openings 146 of the example helmet shell 100 have an irregular shape along an angled portion of the rear bottom channels 118. However, the shape of the rear slit openings 146 can vary. For example, the rear slit openings 146 can take on a uniform shape, non-uniform shape, or another appropriate shape, such as a shape that substantially or exactly mirrors the channel that the opening is formed in. The rear slit openings 146 can have a consistent width along its longitudinal length, and/or one or more of its longitudinal ends can have a taper, rounded end, angled end, or other shape.
Forming the slit openings in the example helmet shell 100 can provide multiple advantages, including providing areas of increased stiffness, such as in areas that are prone to higher volume of impacts (e.g., at the side and rear zones of the example helmet shell 100). The slit openings, and in some examples the slit openings and the channels, formed in the rear of the example helmet shell 100 can define higher stiffness zones, which is beneficial to mitigate the forces and energy of impacts to the rear of the example helmet shell 100.
The multiple channels 102 in the example helmet shell 100 form an interconnected grid of channels in the outer surface 104 of the helmet shell 100. For example, the two top channels 110 extend into, or intersect, the continuous rear channel 116, and the pair of left side channels 112 and right side channels 114 intersect with the top channels 110 at a rear top of the helmet shell 100. This interconnected grid construction allows the impact forces against the helmet shell 100 to be dispersed or dampened along the multiple channels 102. The multiple channels 102 may include additional channels within the interconnected grid of channels. For example, an intermediate channel 154 extends between the two top channels 110 and between the longitudinal end of the topmost channel of the left side channels 112 and the longitudinal end of the topmost channel of the right side channel 114. The intermediate channel 154 can be an extension of the left side channel and/or right side channel that intersects one or both of the top channels 110 along a top rear of the example helmet shell 100. The intermediate channel 154 is shown as aligned with the topmost channels of the left side channels 112 and right side channels 114, though this can be misaligned in other embodiments, such as further forward or further back from the position shown in the example helmet shell 100 of
In some instances, two adjacent slit openings (e.g., a top slit opening 120 and an adjacent left side slit opening 134 or right side slit opening) can form another flex zone and additional areas of higher and/or lower stiffness of the example helmet shell 100. For example, the construction of the top slit opening 120 of the leftmost top channel 110 and the side slit opening 134 of the topmost left side channel 112 create areas on the side of the helmet shell 100 between the top channel 110 and the left side channel 112 that transition from high-to-low-to-high stiffness, and a flex zone between these respective openings. The mirrored construction on the right side of the example helmet shell 100 can form a mirrored version of the same high-to-low-to-high stiffness and flex zone.
The outer surface of the helmet shell 100 along the rear center zone 142′ and the rear zone 144′ are flush, in that the outer surface at the rear center zone 142′ and the outer surface at the rear zone 144′ are flush with each other. The flex zone 152 of the second example helmet shell 200 may be the same size or a different size as the flex zone 152 of the example helmet shell 100 of
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any features or of what may be claimed, but rather as descriptions of features specific to particular embodiments. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
Thus, particular embodiments of the subject matter have been described. Other embodiments are within the scope of the following claims. In some cases, the actions recited in the claims can be performed in a different order and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In certain implementations, multitasking and parallel processing may be advantageous.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Application No. 63/242,895, filed on Sep. 10, 2021, the disclosure of which is incorporated by reference herein in its entirety for all purposes.
Number | Date | Country | |
---|---|---|---|
63242895 | Sep 2021 | US |