The management and treatment of wounds, including those resulting from surgical procedures, is an area of great interest in the medical industry and has been the subject of significant research and innovation. Current technologies pertaining to bandages are replete with innovations relating to protection, absorbency, delivery, removal, adherence, medication, and maintenance of the wound environment. It is clear from past innovations in the field that the design of an effective bandage depends on many factors, including for example, the facilitation and acceleration of healing, maintenance of an environment conducive to healing, prevention of bacterial infection, protection against reinjury, and prevention of reinjury upon removal.
Although bandages as are known in the art provide for some of the above factors, the need for an improved bandage which can meet all of the above criteria still exists.
The present invention relates to wound dressings generally, and more particularly to multi-layered bandages and bandage implants that include a hemostatic bioabsorbable portion and a detachable non-resorbable portion. The present invention bandages are aesthetic and integrate with the wound upon contact to facilitate healing. Once applied, only the biodegradable portion of the bandage remains on the wound/at the wound site via interaction of a clotting enzyme that interacts with the wound. Unlike bandages in the art, synthetic adhesive is not used to adhere the bandage to the wound.
One embodiment of the present invention is a multi-layered bandage including a first wound-contacting layer made of a porous, biodegradable material containing a clotting enzyme, and a second absorbent layer releasably secured to the first layer, wherein the bandage allows flow of wound exudate into the first layer to interact with the clotting enzyme and, optionally, into the second layer for absorption. In a preferred embodiment, the first biodegradable layer comprises a collagen-thrombin lattice structure and the second layer is non-resorbable. The mixture of collagen and thrombin forming the lattice structure of the first layer may be homogeneous. Optionally, the first layer can include a plurality of channels extending from a bottom surface to a top surface with a plurality of flaps at the top surface adapted to cover the open ends of the channels at the top surface when manual pressure is applied to the bandage to press it against the wound.
In another embodiment, the present invention is a system for treating a wound including a biodegradable implant including a homogenous mixture of collagen and a clotting enzyme, the collagen forming a porous lattice structure and the clotting enzyme positioned throughout the lattice structure in a dry form, and an applicator releasably secured to the implant, the applicator including an absorptive matrix and an interface adapted to allow a user to apply compression through the applicator and against the implant. In a preferred embodiment, the implant contains collagen and thrombin. Optionally, the implant can include a plurality of channels extending from a bottom surface to a top surface with a plurality of flaps at the top surface adapted to cover the open ends of the channels at the top surface.
In a further embodiment, the present invention is a method for treating a wound including the steps of applying a bandage having a first biodegradable, wound-contacting layer and a second absorbent, non-resorbable layer, applying compression to the second layer to allow exudate to migrate from the wound into the first layer and, optionally, to the second layer, maintaining said compression until hemostasis occurs, and detaching the second layer from the first layer, thereby leaving the first layer in contact with the wound. In a preferred embodiment, the first layer contains a dry, homogenous mixture of collagen and a clotting enzyme, thereby allowing for hemostasis to occur at an interface between the first layer and the wound. In some instances, excess exudate may migrate from the wound, into the first layer, and through to the absorbent second layer, which can then absorb the exudate.
The first layer can include a plurality of channels extending from a bottom surface to a top surface with a plurality of flaps at the top surface adapted to cover the open ends of the channels at the top surface. If such channels and flaps are present, during the compression step, the exudate may migrate through the plurality of channels of the first layer. If the flaps are in a closed position, the exudate may be prevented from exiting through the top surface of the first layer. If the flaps are in an open position, the exudate may pass through the channels of the first layer, and out of the top surface of the first layer, and optionally into the second layer. In one instance, following the detachment of the second layer from the first layer, the flaps may be in a closed position. Upon removal, the second layer may be used to wipe excess exudate from and around the wound.
a is a cross-sectional view of another embodiment of the present invention.
b is a cross-sectional view of an alternative embodiment of the present invention.
c is a cross-sectional view of yet another alternative embodiment of the present invention.
d is a cross-sectional view of a “drip” or “spot” process used to apply the clotting enzyme solution for the embodiments of
e is a cross-sectional view of another alternative embodiment of the present invention.
f is a cross-sectional view of yet another alternative embodiment of the present invention.
g is a top perspective view of the first layer of the embodiment shown in
h is a cross-sectional view of yet another alternative embodiment of the present invention.
i is a cross-sectional view of another alternative embodiment of the present invention
j is a top-down view of the embodiment shown in
As used herein, the term “wound” refers to any physiological trauma where soft body tissue is torn, cut, punctured, or otherwise broken, including but not limited to superficial trauma to skin, surgical incisions, trauma to internal organs and tissues, and the like. As used herein, the term “exudate” refers to blood, and related constituents, which is present in and seeps from a wound.
In one embodiment of the present invention as illustrated in
In a preferred embodiment, as illustrated in
In one embodiment, as illustrated in
The first layer 11 is releasably attached to the second layer 12 such that, upon application to a wound, the second layer 12 can be detached leaving the first biodegradable layer 11 within and/or over the wound. The first and second layers can be attached by any process as desired. For example, the friction between the first and second layers may be sufficient to maintain them together until it is desired that the second layer 12 be detached. Alternatively, in a preferred embodiment, the first and second layers may be releasably attached via a plurality of weak adhesive connections, employing chemical or physical bonds, which may easily be detached by peeling the second layer 12 away from the first layer 11. While a peeling action is a preferred maneuver for detaching the second layer 12 from the first layer 11, other such maneuvers may also be used such as sliding, melting or otherwise adjusting the temperature, or the like. In one alternative, a weak adhesive, such as a biocompatible glue or the like, may be used to secure the two layers together. Such an adhesive may form a layer in between the first and second layer; the adhesive may be “spotted” onto the layers such that adhesion is only at specific points within the interface of the two layers, or the like. Any adhesive, whether synthetic or nonsynthetic may be used as desired. For example, a sugar or polysaccharide may be used to attach the first and second layers together, forming a weak, easily breakable bond between the two layers. The use of sugars may provide the added benefit that, upon wetting the first layer 11 and, optionally, the second layer 12, the sugar adhesive may dissolve such that the first and second layers are automatically detached from one another whereby the need for a peeling or like maneuver is minimized, which also minimizes any forces exerted on the first layer 11 which could separate the first layer 11 from the wound. It should be understood that the bandages of the present invention are provided in a variety of shapes and sizes to accommodate the various sizes and shapes of wounds. Exemplary shapes may be rectangular, circular, triangular, irregular, or the like. Additionally, as in the embodiments of
Alternatively, such as in the embodiment of
Similarly, in the embodiment of
The lattice structure of the first layer 11 may be formed by a variety of methods of manufacture. For example, in one embodiment, a lattice structure having a homogenous mixture of collagen and a clotting enzyme may be manufactured by drying a solution of collagen and a clotting enzyme, which, once dried, forms the solid, dry, porous, fluid-permeable, and biodegradable lattice structure. In one example, the solution of collagen and clotting enzyme may include thrombin as the clotting enzyme. One such solution that may be used in the present invention is Stryker Orthobiologics' Vitagel® Surgical Hemostat (manufactured by Orthovita, Inc., Malvern, Pa.). Vitagel® Surgical Hemostat or variations thereof are hemostats which include thrombin and collagen, as well as additional additives such as stabilizers or buffers and/or calcium and sodium. Vitagel® Surgical Hemostat or variations thereof may have properties suitable to both control bleeding and facilitate healing, while also interacting with the exudate to assist in clotting to thereby accelerate the healing and regeneration of the tissues of the wound. Other forms of Vitagel®, such as Vitagel® RT, may also be used in the present invention. Other suitable clotting enzymes may be used in the present invention such as those disclosed in U.S. Pat. Nos. 5,290,552; 6,096,309; 6,110,484; 6,277,394; 5,752,974; 5,616,689; 5,024,841; 5,997,811; and 5,110,604, each of which is hereby incorporated by reference herein as if fully set forth herein. It should be understood that, while Vitagel® Surgical Hemostat will be discussed as the preferred collagen-clotting enzyme solution, other biocompatible products may also be used within the scope of the present invention. In addition, it should be understood that various types of collagen may be used in the present invention, including for example native collagen or native-type collagen, pepsinized microfibrillar collagen (i.e., soluble collagen having minimal cross-linking), alkaline-modified (limed) collagen, and other forms such as the types of collagen made by the processes disclosed in U.S. Pat. Nos. 6,096,309, and 6,280,727, both of which are incorporated by reference herein as if fully set forth herein.
Continuing with this exemplary embodiment, the Vitagel® Surgical Hemostat may be placed in an appropriate container and dried. The drying step can be performed through a simple air drying process, through a vacuum-assisted dehydration process, or, in a preferred embodiment, through lyophilization (i.e., freeze drying). Other such drying processes may also be used. Upon drying, the Vitagel® Surgical Hemostat forms a solid, dry, porous, fluid-permeable, and biodegradable lattice structure suitable to be the first layer 11 of the bandage 10, such as is illustrated in
In alternative embodiments of the present invention, as illustrated in
In the first alternative as illustrated in
In the second alternative as illustrated in
As illustrated in
e illustrates another alternative embodiment including a first layer 11e with a gradiated lattice structure. This gradiated lattice structure may be preformed collagen (as used in the embodiments of
The “heterogenous” lattice structure embodiments 10c, 10e may be more economical to commercialize because, for example, less clotting enzyme, and potentially collagen, is used. Further, the clotting enzyme that is present, as in embodiment 10c for example, is used in a more efficient manner because it is concentrated close to the wound-engaging portion of the first layer 11c. As such, the resulting first layer 11c, 11e of the bandage 10c, 10e may have a practical use for smaller wounds in which bleeding is easier to control. To the contrary, the above embodiments which form the “homogenous” lattice structure for a first layer of a bandage 11, 11a, 11b may be better suited for larger wounds, or wounds and/or patients prone to substantial bleeding.
In another embodiment of the present invention, as illustrated in
Continuing with the embodiment illustrated in
In still another alternative embodiment as illustrated in
In a similar embodiment illustrated in
For the embodiments of
Furthermore, the structures of the embodiment of
Additionally, in any of the above embodiments, additional characteristics may also be included. For example, the first layer 11 of the bandage may include a skin-colored pigment such that, subsequent to the removal of the second layer 12, the first layer 11, which is left on the wound, can be made to resemble the pigment of the surrounding skin. Any skin-tone pigment may be included as is known in the art. Preferably, such pigment is positioned only on the top surface of the first layer 11, though it may also be positioned throughout as desired.
Moreover, the first layer 11 of the bandage may also include a foaming agent, bubbling agent, or the like, or in any combination. These various agents may provide assistance in mixing the exudate with the clotting enzyme in the first layer. For example, upon application of the first layer 11 to the wound, and upon the exudate infiltrating the first layer 11, the foaming or bubbling agent may chemically react with the exudate to form foam and/or bubbling to assist in mixing the clotting enzyme with the exudate.
The present invention also includes embodiments of various methods of use of the multi-layered bandage of the various above embodiments. While the below discussion of the various methods are discussed using the embodiment of bandage 10, any of the various described embodiments of a bandage having first and second layers may be used in any of the methods.
Illustrated in
In accordance with the present invention, the collagen and clotting enzyme lattice mixture of the first layer 11 may promote hemostasis and wound healing and can remain in place on the wound 21 throughout the healing process. The porous structure of the first layer 11 also may act as a reservoir for exudate 22, thereby retaining the exudate 22 in contact with the collagen-clotting enzyme lattice. Further, the first layer 11 may serve to retain growth factors in contact with the wound 21 which may further expedite clotting and promote healing. As healing progresses, the first layer 11 may continuously biodegrade and be absorbed and replaced by new tissue. One of the primary functions of the present invention bandage 10 is to interact with the wound to form biologic bridging between the wound 21 and the lattice structure in order to expedite clotting, achieve hemostasis, and remove excess exudate 22 from the site. This is achieved via the hemostatic and enzymatic components of the biodegradable first layer 11 and the non-resorbable second layer 12. In use and upon application of the bandage 10, the materials of the first layer 11 engage the wound 21 to form a clot and achieve hemostasis. Excess blood 22 exudes through the first layer 11 into the second layer 12, which is removed from the first layer 11 shortly upon application. The first layer 11 is left at the site to further heal the wound 21. Resorption of the first layer 11 is concurrent with healing.
Upon applying compression, as in
As illustrated in
In one example, the second layer 12 is removed from the first layer 11 shortly after hemostasis is achieved. When the bandage 10 of the present invention is used, hemostasis may occur at the interface of the first layer 11 with the wound 21, e.g., where the exudate 22 contacts the clotting enzyme on the bottom surface of the first layer 11. Hemostasis may also occur within the lattice structure, as exudate 22 migrates into the lattice structure of the first layer 11, though such hemostatic activity may be confined to the portion of lattice structure directly adjacent to the bottom surface of the first layer 11. However, if a bandage 10 having a homogeneous lattice structure, as described above, is used, hemostasis can occur anywhere within the first layer 11 as clotting enzyme is present throughout the volume of the lattice structure.
Typically, hemostasis is achieved within minutes, though the particular time required is dependent on the size and location of the wound 21 (e.g., the level of vascularization in the wound area), as well as specific characteristics of the patient (e.g., clotting ability, blood pressure, etc.). Thus, for relatively smaller, shallower, and/or drier wounds, it is preferred that the second layer 12 be removed from the first layer 11 within 30 minutes of application to the wound 21, preferably within 15 minutes of application to the wound 21, more preferably within 5 minutes of application to the wound 21 and even more preferably within 2 minutes of application to the wound 21. However, for larger and/or deeper wounds or wounds with heavy blood flow, the second layer 12 may remain in place for at least 30 minutes, preferably at least 15 minutes, though as before, once hemostasis is achieved, the second layer 12 may be removed.
In an alternate embodiment of a method of use, the multi-layered bandage 10 is administered to a patient in need thereof with the first layer 11 in contact with an internal wound (not shown). Such an internal wound may include an injury or other damage to an organ or other internal tissues. Other damages on internal or superficial tissues resulting in deep wounds including ulcers, burns, stasis dermatitis, or the like. Upon administration of the multi-layered bandage 10, exudate is absorbed by the first layer 11, and optionally, the second layer 12 while compression is optionally applied to the second layer 12, which is translated into the first layer 11. Upon achieving hemostasis, the second layer 12 may be immediately detached and discarded and the wound may be sutured or otherwise closed, and/or bandaged with additional material if required.
In such embodiments where the bandage 10 is used in an internal application, or in a deep skin wound, the first layer 11 can be considered to be a biodegradable implant including a homogenous mixture of collagen and a clotting enzyme forming a porous lattice structure. Since it is typical that there will be excessive blood flow in such wounds or injuries, it is preferred that the implant include the clotting enzyme throughout the lattice structure in a homogenous manner (such as in
This embodiment also includes an applicator releasably secured to the implant, the applicator including an absorptive matrix and an interface adapted to allow a user to apply compression through the applicator and against the implant.
In yet another embodiment, the present invention includes a method of treating a wound 21 using the multi-layered bandages 10h, 10i of
Continuing with the embodiment with specific reference to the embodiment of
Continuing with the embodiment with specific reference to the embodiment of
Other similar methods of use of the present invention are also envisioned to assist in controlling and repairing a wound in a patient in need thereof.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.