Patent Application
20230121207
The present invention relates to a hermetic electric compressor used in an outdoor unit of an air conditioner and a freezing machine.
Patent document 1 shows a hermetic electric compressor having a compressing mechanism and a motor section in a hermetic container, a discharge pipe is placed in a space between the compressing mechanism and the motor section, and it is an object of the patent document 1 to reduce a discharge amount of lubrication oil discharged from the discharge pipe to outside of the hermetic container.
In the patent document 1, refrigerant collides against a recess provided in an outer surface of a motor coil end to separate the lubrication oil from the refrigerant, thereby reducing the discharge amount from the hermetic container.
In the patent document 1, since a discharge port of the discharge pipe is provided in a radial direction of the hermetic container, when the lubrication oil is not sufficiently separated from the refrigerant by colliding the refrigerant against the recess provided in the outer surface of the motor coil end, the lubrication oil is discharged from the discharge pipe together with the refrigerant.
Hence, it is an object of the present invention to provide a hermetic electric compressor capable of reducing the discharge amount from the hermetic container by taking fluid having a small lubrication oil content from the discharge port utilizing eddying flow of mixture fluid of the refrigerant and the lubrication oil in the gap space between the compressing mechanism and the motor section.
A hermetic electric compressor of the present invention described in claim 1 includes a compressing mechanism 20 and a motor section 30 provided in a hermetic container 10, the compressing mechanism 20 and the motor section 30 are connected to each other through a drive shaft 40, the compressing mechanism 20 is placed on one of sides in the hermetic container 10, the motor section 30 is placed on an other side in the hermetic container 10, a discharge pipe 66 is placed in a gap space 71a between the compressing mechanism 20 and the motor section 30, a discharge port 66a of the discharge pipe 66 extends into the gap space 71a from a joint portion 66b between the discharge pipe 66 and the hermetic container 10, the drive shaft 40 is pivotally supported by a bearing portion 51, an oil reservoir 17 is formed in an inner bottom 16 of the hermetic container 10, an oil supply passage 42 which guides lubrication oil stored in the oil reservoir 17 into the compressing mechanism 20 and the bearing portion 51, 80 is formed in the drive shaft 40, refrigerant compressed in the compressing mechanism 20 is discharged into the hermetic container 10, and the refrigerant discharged into the hermetic container 10 becomes eddying flow in the gap space 71a by rotation of the drive shaft 40, and is discharged to outside of the hermetic container 10 from the discharge pipe 66, wherein the discharge port 66a is placed downstream of the eddying flow from the joint portion 66b.
According to a hermetic electric compressor of the invention described in claim 2, in the hermetic electric compressor of claim 1, a bent portion 66c is formed between the joint portion 66b and the discharge port 66a.
According to a hermetic electric compressor of the invention described in claim 3, in the hermetic electric compressor of claim 2, in the joint portion 66b, the discharge pipe 66 is vertically jointed to the hermetic container 10.
According to a hermetic electric compressor of the invention described in claim 4, in the hermetic electric compressor of claim 1, in the joint portion 66b, the discharge pipe 66 is obliquely jointed to the hermetic container 10.
According to a hermetic electric compressor of the invention described in claim 5, in the hermetic electric compressor of claim 4, the discharge pipe 66 from the joint portion 66b to the discharge port 66a is formed as a straight pipe.
According to a hermetic electric compressor of the invention described in claim 6, in the hermetic electric compressor of any one of claims 1 to 5, an imaginary plumb line 66aY of an opening surface formed on the discharge port 66a is oriented to a circumferential direction of the hermetic container 10.
According to the present invention, the discharge port of the discharge pipe is placed downstream of the eddying flow from the joint portion, and the discharge port is provided in a direction opposite from the eddying flow. Therefore, fluid having a small lubrication oil content can be taken out from the discharge port utilizing the eddying flow of the mixture fluid of the refrigerant and the lubrication oil in the gap space between the compressing mechanism and the motor section, and the discharge amount from the hermetic container can be reduced.
In a hermetic electric compressor of a first embodiment of the present invention, a discharge port is placed downstream of eddying flow from a joint portion. Lubrication oil is mixed in refrigerant compressed by a compressing mechanism and discharged into a hermetic container, and the lubrication oil becomes the eddying flow in a gap space between the compressing mechanism and a motor section together with the refrigerant. According to the embodiment, the discharge port of the discharge pipe is placed downstream of the eddying flow from the joint portion, and the discharge port is provided in a direction opposite from the eddying flow. Therefore, fluid having a small lubrication oil content can be taken out from the discharge port utilizing the eddying flow of the mixture fluid of the refrigerant and the lubrication oil in the gap space between the compressing mechanism and the motor section, and the discharge amount from the hermetic container can be reduced.
According to a second embodiment of the invention, in the hermetic electric compressor of the first embodiment, a bent portion is formed between the joint portion and the discharge port. According to the second embodiment, by forming the bent portion, it is possible to place the discharge port of the discharge pipe downstream of the eddying flow from the joint portion, and to provide the discharge port in a direction opposite from the eddying flow.
According to a third embodiment, in the hermetic electric compressor of the second embodiment, in the joint portion, the discharge pipe is vertically jointed to the hermetic container. According to the third embodiment, the discharge pipe can easily be jointed to the hermetic container.
According to a fourth embodiment, in the hermetic electric compressor of the first embodiment, in the joint portion, the discharge pipe is obliquely jointed to the hermetic container. According to the fourth embodiment, by jointing the discharge pipe obliquely to the hermetic container, it is possible to place the discharge port of the discharge pipe downstream of the eddying flow from the joint portion, and to provide the discharge port in the direction opposite from the eddying flow.
According to a fifth embodiment, in the hermetic electric compressor of the fourth embodiment, the discharge pipe 66 from the joint portion to the discharge port is formed as a straight pipe. According to the fifth embodiment, a bending operation of the discharge pipe is unnecessary, and the discharge pipe can easily be inserted into the hermetic container.
According to a sixth embodiment, in the hermetic electric compressor of any one of the first to fifth embodiments, an imaginary plumb line of an opening surface formed in the discharge port is oriented to a circumferential direction of the hermetic container. According to the sixth embodiment, fluid having a small lubrication oil content can be taken out from the discharge port utilizing the eddying flow of the mixture fluid of the refrigerant and the lubrication oil in the gap space between the compressing mechanism and the motor section, and the discharge amount from the hermetic container can be reduced.
An embodiment of the present invention will be described below with reference to the drawings.
A hermetic container 10 is formed from a cylindrical trunk shell 11 having an axis in a vertical direction, a bowl-shaped lower shell 12 which is air-tightly welded to a lower end of the trunk shell 11, and a bowl-shaped upper shell 13 which is air-tightly welded to an upper end of the trunk shell 11. A terminal cover 14 (see
A compressing mechanism 20 and the motor section 30 are provided in the hermetic container 10. The compressing mechanism 20 is placed on one of sides in the hermetic container 10, and the motor section 30 is placed on the other side in the hermetic container 10. The compressing mechanism 20 is placed above the motor section 30. The compressing mechanism 20 and the motor section 30 are connected to each other through a drive shaft 40.
The compressing mechanism 20 is composed of a fixed scroll 21 and an orbiting scroll 22.
The fixed scroll 21 is composed of a panel plate 21a and an involute lap 21b formed on a lower surface of the panel plate 21a.
The orbiting scroll 22 is composed of a panel plate 22a and an involute lap 22b formed on an upper surface of the panel plate 22a. A cylindrical boss 24 is provided on a center of a lower surface of the panel plate 22a of the orbiting scroll 22.
The lap 21b of the fixed scroll 21 and the lap 22b of the orbiting scroll 22 mesh with each other. A plurality of compression chambers 23 are formed between the fixed scroll 21 and the orbiting scroll 22 by both the laps 21b and 22b.
A discharge hole 25 is provided in a central portion of the panel plate 21a of the fixed scroll 21, and a discharge valve 26 is provided in the discharge hole 25.
The motor section 30 is composed of an annular stator 31 and a rotor 32 which is rotatably provided on an inner side of the stator 31. The stator 31 is fixed to an inner peripheral surface of the hermetic container 10. The rotor 32 is fixed to the drive shaft 40.
An eccentric shaft 41 is formed on an upper end of the drive shaft 40. An axil of the eccentric shaft 41 is eccentric from an axis of the drive shaft 40. A displacement oil pump 43 is provided on a lower end of the drive shaft 40. An oil supply passage 42 is formed in the drive shaft 40. The oil supply passage 42 guides lubrication oil stored in the oil reservoir 17 to the compressing mechanism 20 and bearing portions (main bearing 51 and auxiliary bearing 80). An oil-returning pipe 44 is connected to a boss-accommodating section 52. Lubrication oil guided from the compressing mechanism 20 to the boss-accommodating section 52 is guided to a lower portion in the hermetic container 10 by the oil-returning pipe 44.
A main frame 50 is provided in an upper portion in the hermetic container 10. The compressing mechanism 20 is placed on an upper portion of the main frame 50.
The main bearing (bearing portion) 51 and the boss-accommodating section 52 are formed at center portions of the main frame 50, and they are fixed to the inner peripheral surface of the hermetic container 10. The main bearing 51 projects downward cylindrically from a central portion of a lower surface of the main frame 50, and the main bearing 51 pivotally supports an upper end of the drive shaft 40. The boss-accommodating section 52 is formed as a hollow downwardly extending from a central portion of an upper surface of the main frame 50, and the boss-accommodating section 52 accommodates the boss 24. The eccentric shaft 41 is inserted into the boss 24 through a turning bearing 61.
The orbiting scroll 22 is placed between the fixed scroll 21 and the main frame 50. The fixed scroll 21 is fastened to an upper surface of the main frame 50 by screws 63. An Oldham ring 62 is placed between the orbiting scroll 22 and the main frame 50, and rotation of the orbiting scroll 22 is restrained by the Oldham ring 62.
An interior of the hermetic container 10 is partitioned into a high pressure space 71 formed below the main frame 50 and a discharge space 72 formed above the main frame 50. The high pressure space 71 is formed from a gap space 71a formed between the main frame 50 and the motor section 30, and a lower high pressure space 71b formed between the motor section 30 and the inner bottom 16 of the hermetic container 10.
The discharge space 72 and the gap space 71a are in communication with each other through a vertical groove 64. The gap space 71a and the lower high pressure space 71b are in communication with each other through a communication hole formed in the stator 31 and a gap between the stator 31 and the rotor 32.
A suction pipe 65 which guides low pressure refrigerant to the compression chambers 23 is connected to the upper shell 13 of the hermetic container 10. A discharge pipe 66 which discharges high pressure refrigerant in the hermetic container 10 to outside of the hermetic container 10 is connected to the trunk shell 11 of the hermetic container 10. A discharge port 66a of the discharge pipe 66 is placed in the gap space 71a.
The auxiliary bearing (bearing portion) 80 which pivotally supports a lower end of the drive shaft 40 is provided below the motor section 30. The auxiliary bearing 80 includes a cylindrical boss section 81 into which the drive shaft 40 is inserted, and an arm section 82 extending from the boss section 81 in an outer circumferential direction and fixed to an inner peripheral surface of the hermetic container 10.
The drive shaft 40 is provided with a balancer 90. The balancer 90 is located below the compressing mechanism 20 and above the motor section 30.
An oil-receiving member 100 is provided on an outer periphery of the balancer 90. The oil-receiving member 100 receives lubrication oil which drops toward the motor section 30.
A cover 110 covering a circumference of the balancer 90 is provided on a lower surface of the main frame 50.
Lubrication oil in the oil reservoir 17 is pumped up into the oil supply passage 42 by the displacement oil pump 43. The lubrication oil pumped up by the oil supply passage 42 is supplied from a lateral hole 42a into the main bearing 51, and is supplied from an upper end opening 42b of the drive shaft 40 into the boss 24.
The lubrication oil supplied into the boss 24 is supplied to sliding surface of the compressing mechanism 20 and the Oldham ring 62.
The lubrication oil supplied to the compressing mechanism 20 and the main bearing 51 flows into the boss-accommodating section 52. The lubrication oil which flows into the boss-accommodating section 52 passes through the oil-returning pipe 44 and returns into the oil reservoir 17.
A discharge port 66a of the discharge pipe 66 extends from a joint portion 66b between the discharge pipe 66 and the hermetic container 10 into the gap space 71a.
As shown in
The discharge pipe 66 is jointed to the hermetic container 10 vertically. That is, the joint portion 66b of the discharge pipe 66 is jointed such that the joint portion 66b coincides with a radial direction of the hermetic container 10. An imaginary plumb line 66aY of an opening surface formed on a discharge port 66a of the discharge pipe 66 is oriented to a circumferential direction of the hermetic container 10. That is, the imaginary plumb line 66aY is oriented to a direction extending along the eddying flow.
In the drawing, an arrow R represents a rotational direction of the drive shaft 40, and the eddying flow of mixture fluid of refrigerant and lubrication oil is generated by rotation of the drive shaft 40.
Action of the hermetic electric compressor will be described below.
If the motor section 30 is driven, the rotor 32 rotates, thereby rotating the drive shaft 40. By the rotation of the drive shaft 40, the orbiting scroll 22 orbits around the fixed scroll 21. By the orbiting motion of the orbiting scroll 22, low pressure refrigerant is sucked from the suction pipe 65 into the compression chambers 23 located on the outer periphery. The low pressure refrigerant sucked into the compression chambers 23 is compressed by variation of volume of the compression chambers 23. The refrigerant which is compressed and whose pressure is increased is guided into the discharge hole 25 from the compression chambers 23 located at a center, the refrigerant opens the discharge valve 26 and the refrigerant is discharged into the discharge space 72.
The high pressure refrigerant which is discharged into the discharge space 72 passes through the vertical groove 64 provided in the fixed scroll 21 and the main frame 50, and flows out into the high pressure space 71 located below the main frame 50. The high pressure refrigerant which comes into the gap space 71a becomes eddying flow by rotation of the drive shaft 40, and the refrigerant passes through the discharge pipe 66 and is discharged to outside of the hermetic container 10.
Lubrication oil is mixed in the refrigerant which is compressed by the compressing mechanism 20 and discharged into the hermetic container 10. The lubrication oil becomes eddying flow together with the refrigerant in the gap space 71a between the compressing mechanism 20 and the motor section 30.
According to this embodiment, the discharge port 66a of the discharge pipe 66 is located downstream of the eddying flow from the joint portion 66b, and the discharge port 66a is provided in the direction opposite from the eddying flow. Therefore, fluid having a small lubrication oil content can be taken out from the discharge port 66a into the discharge pipe 66, and the discharge amount from the hermetic container 10 can be reduced.
Further, according to the embodiment, by forming the bent portion 66c on the discharge pipe 66, the discharge port 66a of the discharge pipe 66 can be placed downstream of the eddying flow from the joint portion 66b, and the discharge port 66a can be provided in the direction opposite from the eddying flow.
Further, according to the embodiment, since the discharge pipe 66 is vertically jointed to the hermetic container 10, the discharge pipe 66 can easily be jointed to the hermetic container 10.
Further, according to the embodiment, the imaginary plumb line 66aY of the opening surface formed in the discharge port 66a is oriented to the circumferential direction of the hermetic container 10. Therefore, fluid having a small lubrication oil content can be taken out from the discharge port 66a into the discharge pipe 66, and the discharge amount from the hermetic container 10 can be reduced.
According to the embodiment, the discharge pipe 66 from the joint portion 66b to the discharge port 66a is formed as a straight pipe, and the discharge port 66a extends into the gap space 71a.
As shown in
In the discharge pipe 66, the imaginary plumb line 66aY of the opening surface formed on the discharge port 66a is oriented to the circumferential direction of the hermetic container 10, i.e., the imaginary plumb line 66aY is oriented to the direction extending along the eddying flow.
In the drawing, an arrow R represents a rotational direction of the drive shaft 40, and the eddying flow of mixture fluid of refrigerant and lubrication oil is generated by rotation of the drive shaft 40 in the gap space 71a.
According to this embodiment, the discharge port 66a of the discharge pipe 66 is placed downstream of the eddying flow from the joint portion 66b, and the discharge port 66a is provided in the direction opposite from the eddying flow. Therefore, fluid having a small lubrication oil content can be taken out from the discharge port 66a into the discharge pipe 66, and the discharge amount from the hermetic container 10 can be reduced.
According to the embodiment, the discharge pipe 66 is obliquely joint to the hermetic container 10 by the joint portion 66b. Therefore, the discharge port 66a of the discharge pipe 66 is placed downstream of the eddying flow from the joint portion 66b, and the discharge port 66a can be provided in the direction opposite from the eddying flow.
According to the embodiment, the discharge pipe 66 from the joint portion 66b to the discharge port 66a is formed as the straight pipe. Therefore, a bending operation of the discharge pipe 66 is unnecessary, and the discharge pipe 66 is easily inserted into the hermetic container 10.
According to the embodiment, the imaginary plumb line 66aY of the opening surface formed on the discharge port 66a is oriented to the circumferential direction of the hermetic container 10. Therefore, fluid can be taken out from the discharge port 66a into the discharge pipe 66, and the discharge amount from the hermetic container 10 can be reduced.
The present invention can also be applied to a scroll hermetic electric compressor and a rotary hermetic electric compressor which are installed laterally.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-162886 | Sep 2020 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2021/023180 | 6/18/2021 | WO |
