Patent Application
20050204633
The present invention relates to jalousie windows, and more specifically to jalousie hardware.
Conventional jalousie window hardware consists of molded plastic glass holders, rotationally engaged to an aluminum channel extrusion. A pair of extrusions are attached to opposing sides of a window frame.
Each of the extrusion members is provided with a series of holes that are rotational mounting locations for each glass holder.
Jalousie window hardware was traditionally manufactured entirely from stamped metal components consisting mainly of aluminum and some steel parts. The principal of operation was similar to that used today, however the functioning push rods and all pivot pins were fully exposed thereby creating an unattractive appearance and thus resulting in premature failure due to weather exposure and physical damage.
In recent decades, the operating mechanism has been enclosed in an aluminum channel and the metal glass holders are produced by an injection molded plastic. The mechanism enclosure now protects the operating components and the glass holders are immune to corrosion which was previously a serious problem with metal glass holders.
Since the glass holders must be free to rotate, they require adequate clearance to do so. This clearance allows direct light, water and wind to pass between the glass holder and the aluminum extrusion.
Accordingly, it is an object of the present invention to provide jalousie hardware and a glass holder which ameliorate the problems associated with the prior art regarding entry of direct light, air and water between the glass holder and the aluminum extrusion.
Pursuant to this object, and others which will become apparent hereafter, one aspect of the present invention resides in jalousie window hardware which includes an aluminum channel and plastic glass holders rotatably mounted to the channel. Each of the glass holders has a longitudinal slot into which a glass slat is inserted. Inside the channel are two push rods to which the glass holders are attached. An operating handle is also connected to the push rods and serves to actuate them whereby the glass holders are caused to rotate. This operation is known. A window is typically constructed using a pair of jalousie hardware assemblies which are arranged opposite one another. Only one of the assemblies has an operating handle, with the other side being a slave side. Rotational torque is transmitted from the actuator assembly to the slave assembly through the glass slats themselves.
The glass holders are provided with baffles which extend from the glass holder in a direction opposite the slot and parallel to the slot walls. One baffle is provided at each longitudinal edge of the glass holder. When the glass holder is mounted to the aluminum channel, the baffles extend beyond the top surface of the channel in which the glass holder is mounted. In this way, when the glass holder is rotated into a closed position, the baffles rest substantially against the lateral side walls of the channel in a corner region between the side walls and the top surface of the channel. The baffle acts to block light, wind and water penetration between the upper surface of the channel and the glass holder.
Another object of the invention is to provide a glass holder which securely holds the glass slat in place while still allowing the slat to be removed for maintenance and repair. To accomplish this, the present invention uses a rigid plastic glass holder that can be temporarily deformed by the glass slat as it is forced into the holding slot. Once the glass is in place, the holder snaps into its original shape and thereby captures the glass slat therein. The holding strength of the glass holder is such that finger pressure is insufficient to deform the glass holder enough to remove the glass slat. A special tool is required to deform the glass holder to an extent sufficient to permit glass removal.
The invention overcomes the shortcomings of the prior art by providing a simple construction which greatly reduces light, air and water entry through the clearance areas between the glass holder and the contact surface of the aluminum channel. Proper operating tolerances are maintained, while light, air and water penetration are greatly reduced.
For a more complete understanding of the jalousie window of the present invention, reference is made to the following detailed description and accompanying drawings in which the presently preferred embodiments of the invention are illustrated by way of example. That the invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it is expressly understood that the drawings are for purposes of illustration and description only, and are not intended as a definition of the limits of the invention. Throughout the following description and drawings, identical reference numbers refer to the same component throughout the several views.
The glass holder 4 has a slot 5 in which a glass slat is held with a tight slip fit. It is understood that the slats can be made of materials other than glass as well. The other end of the glass slat is also mounted in a slot of a further glass holder. This further glass holder is rotatably held in a further aluminum channel. The two channels are parallel to one another and form the sides of the jalousie window. One of the channels has an operating mechanism which pivots the glass holder at one end of the slat. The glass holder at the other end of the slat is not connected to any operating mechanism. The rotational torque for rotating this glass holder is transmitted through the slat itself and then the actuating glass holder.
The glass holder in cross-section has an inverted T-shape. The central leg of the T is made of two walls that form the slot 5. The arms or webs of the T extend from the central leg substantially perpendicularly toward the corner of the channel at which the side walls 3 meet the top surface. The arms 9 only extend to the corner for substantially half the length of the glass holder 4 from opposite ends of the glass holder and on opposite sides of the glass holder. Thereby, when viewing the glass holder 4 looking in the direction into the slot 5, the arm extending to the corner of the channel on one side of the slot extends along a length of the glass holder that the arm extending to the corner of the channel on the opposite side of the slot does not cover. Each of the arms has a baffle 7 that extends from the end of the respective arm in a direction opposite the walls of the slot. When the glass holder 4 is in a closed position as shown in
In an open position of the jalousie window, the glass holder pivots so that the baffles separate from the side walls of the channel.
The push rods are moved by an actuating lever 11 that is directly connected to one of the push rods 10 and is connected to the other push rod 10 by a link 12. This construction and operation of the actuator arm 11 and the push rods 10 is known to those skilled in the art and will not be discussed in greater detail here.
The present invention, due to the baffle 7, blocks substantially the entire contact edge between the channel and the glass holder and thereby improves tremendously on the sealing out of air, light and water as compared with the prior art.
Furthermore, since the glass slat is held securely in the rigid plastic glass holder, in order to permit repair or maintenance on the slat the present invention further teaches a glass removal tool 12 as shown in
Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.
