Patent Application
20220242881
This application relates generally to the field of optically active materials and devices, and, more particularly, to photoactive materials for use in organic photovoltaic devices, photovoltaic devices, and methods for making photovoltaic devices.
The surface area necessary to take advantage of solar energy remains an obstacle to offsetting a significant portion of non-renewable energy consumption. For this reason, low-cost, transparent, organic photovoltaic (OPV) devices that can be integrated onto window panes in homes, skyscrapers, and automobiles are desirable. For example, window glass utilized in automobiles and architecture are typically 70-80% and 55-90% transmissive, respectively, to the visible spectrum, e.g., light with wavelengths from about 450 to 650 nanometers (nm). The limited mechanical flexibility, high module cost and, more importantly, the band-like absorption of inorganic semiconductors limit their potential utility to transparent solar cells.
In contrast, the optical characteristics of organic and molecular semiconductors results in absorption spectra that are highly structured with absorption minima and maxima that are uniquely distinct from the band absorption of their inorganic counterparts. However, a variety of organic and molecular semiconductors exist, but many of exhibit strong absorption in the visible spectrum and thus are not optimal for use in window glass-based photovoltaics.
Fullerene electron acceptors, such as C60 and C70, have been used historically in different organic photovoltaic solar cell architectures. However, due to the absorbance overlap in the visible region and issues with cost and purification, there has been interest in the development of NFAs (Non-Fullerene Acceptors). One class of NFAs is based on the molecule ITIC (3,9-bis(2-methylene-(3-(1,1-dicyanomethylene)-indanone))-5,5,11,11-tetrakis(4-hexylphenyl)-dithieno[2,3-d:2′,3‘-d’]-s-indaceno[1,2-b:5,6-b′]dithiophene), which contains an indacenedithione[3,2-b]thiophene core (IT), with four 4-hexylphenyl groups, and capped with 2-(3-oxo-2,3-dihydroinden-1-ylidene)malononitrile (INCN) groups. This and related ITIC-style acceptors are generally regarded as high performing NFA materials, but they cannot be deposited through vapor deposition. All known examples of devices containing ITIC-style acceptors are produced through solution based processing. Solution based ITIC-style material containing devices have set world record performances for opaque organic photovoltaics, but challenges exist for manufacturing at scale using solution based processing.
Described herein are materials, methods, and systems related to organic photovoltaic devices and, in some cases, especially useful for visibly transparent organic photovoltaic devices as well as partially transparent organic photovoltaic devices and opaque organic photovoltaic devices. More particularly, the present description provides photoactive compounds, such as useful as acceptor molecules or donor molecules, and methods and systems incorporating the disclosed compounds as a photoactive material of a photovoltaic device.
The disclosed photoactive compounds include those having a formula of A-D-A, A-pi-D-A, or A-pi-D-pi-A, where A is an electron acceptor moiety, pi is a π-bridging moiety, and D is an electron donor moiety. Variations on A, D, and pi moieties are described herein, but these moieties may be selected so as to provide an absorption and electrochemical character suitable for use as an electron donor molecule or an electron acceptor in an organic photovoltaic device. The disclosed photoactive compounds may be suitable for purification using sublimation and for deposition on a surface using a vacuum deposition process, like thermal evaporation. For example, their sublimation temperature may be lower than the temperature at which they thermally decompose. The identity, molecular weight, and structures of the A, D, and pi moieties may impact the volatility of the photoactive compounds in various ways, as described in further detail below.
In some examples, the D moiety in a photoactive compound may comprise a fused aromatic ring structure, such as containing one or more 5-membered rings containing S, O, Se, or Si and one or more 5-membered rings containing N.
In some examples, the A moiety in a photoactive compound may comprise an indanone, an indandione, a indanthione, an indandithione, a dicyanomethyleneindanone, or a bis(dicyanomethylidene)indan. Other A moieties may also or alternatively be included in a photoactive compound, such as A moieties comprising five-membered and/or six-membered rings, including fused ring structures, which may include one or more heteroatoms.
In some examples, the pi moiety may comprise an aromatic or heteroaromatic structure including one or more 5-membered rings and/or one or more 6-membered rings, with a bi-radical structure, providing a link between an A moiety and the D moiety. Examples of pi moieties may include, but are not limited to five-membered and/or six-membered rings, including fused ring structures, which may include one or more heteroatoms.
As noted above, the photoactive compounds may be suitable for deposition using vacuum deposition techniques like thermal evaporation. In some cases, the molecular weight of the photoactive compounds may impact the volatility of the compounds, as compounds that have a very high molecular weight may end up thermally decomposing before they sublime. In some examples, an upper limit on the molecular weight of a photoactive compound may be about 1200 atomic mass units. In some examples, the photoactive compounds may be characterized by or exhibit a sublimation purification yield by mass of 5% or greater, such as 10% or greater, 15% or greater, 20% or greater, or from 5% to 20%, or more.
Photovoltaic devices incorporating the photoactive compounds, methods of making the photoactive compounds, and methods of making photovoltaic devices incorporating the photoactive compounds are also described herein.
These and other embodiments and aspects of the invention along with many of its advantages and features are described in more detail in conjunction with the text below and attached figures.
The present disclosure relates to photoactive compounds, which may be useful as electron donor compounds or electron acceptor compounds, photovoltaic devices incorporating the disclosed photoactive compounds as photoactive materials, and methods of making and using photovoltaic devices. The disclosed photoactive compounds possess properties, such as relatively low molecular weights, relatively high vapor pressures, or the like, that allow for the compounds to be purified and/or deposited using vapor phase techniques such as sublimation, thermal evaporation, and vapor deposition. In addition, the photoactive compounds exhibit strong absorption, allowing for use in organic photovoltaic devices. In some cases, the photoactive compounds exhibit absorption of light more strongly in the near-infrared and/or ultraviolet regions and less strongly in the visible region, permitting their use in visibly transparent photovoltaic devices. In other cases, the photoactive compounds are useful in transparent and opaque photovoltaic devices.
The disclosed photoactive compounds include those with specific features that may provide advantages for use as electron donors, but may also be useful as electron acceptors in some cases depending on the pairing of the photoactive compounds with other compounds in an organic photovoltaic device. The disclosed compounds may exhibit a molecular structure where different moieties or sub-structures are bonded to one another, such as electron donor moieties (D), electron acceptor moieties (A), and π-bridging moieties (pi). These components may be arranged in any suitable arrangement to form a photoactive compound. Moreover, each of the different components may include certain structural/compositional features that can impact various properties of the photoactive compound, such as the band gap, the sublimation enthalpy, the sublimation temperature, or the crystal packing density, for example.
For example, some of the disclosed compounds may exhibit a structure or have a formula of A-D-A or A-D.
In some cases, π-bridging moieties may be positioned between A and D moieties, such that the disclosed compounds may exhibit a structure or have formula of A-pi-D-A or A-pi-D-pi-A.
Electron donor groups 105, 110, 205 or 220 can have various subcomponents, which may contribute certain features. For example, in some cases, one or more of electron acceptor groups 105, 110, 205, or 220 can comprise a specific composition, such as an indandione, an aryl-substituted indandione, an indanthione, an aryl-substituted indanthione, an indandithione, or an aryl-substituted indandithione. These compositions may contrast with other electron acceptor groups that may be used for some photoactive molecules, such as dicyanomethyleneindanone or bis(dicyanomethylidene)indan groups, which contain dicyanovinyl groups or ═C(CN)2 groups. However, such a configuration is not limiting and some electron acceptor groups may comprise indandione, aryl-substituted indandione, indanthione, aryl-substituted indanthione, indandithione, aryl-substituted indandithione, dicyanomethyleneindanone, or bis(dicyanomethylidene)indan groups or other electron acceptor groups. Other A groups may be used, such as any of the A groups described below.
In some examples, for purification and use of the disclosed photoactive compounds, a very high molecular weight may be undesirable, such as about 1200 amu or higher, about 1150 amu or higher, about 1100 amu or higher, about 1050 amu or higher, about 1000 amu or higher, about 950 amu or higher, about 900 amu or higher, or between 900 amu and 2000 amu or a subrange thereof. Some compounds with very high molecular weights may have limited volatilities and useful methods of purifying and using photoactive compounds may employ an evaporation or sublimation-based method. In addition, the photoactive compounds may be deposited as part of a photovoltaic device using a thermal evaporation technique and compounds of very high molecular weight may be difficult to deposit using thermal evaporation. In various examples, the photoactive compounds described herein have a molecular weight of 200 amu to 1200 amu, less than or about 1200, less than or about 1150, less than or about 1100 amu, less than or about 1050 amu, less than or about 1000 amu, less than or about 950 amu, less than or about 900 amu, less than or about 850 amu, less than or about 800 amu, less than or about 750 amu, less than or about 700 amu, less than or about 650 amu, less than or about 600 amu, less than or about 550 amu, less than or about 500 amu, less than or about 450 amu, less than or about 400 amu, less than or about 350 amu, less than or about 300 amu, less than or about 250 amu, or less than or about 200 amu.
To achieve desired optical properties, photoactive compounds may exhibit a molecular electronic structure where photons of light are absorbed, which results in promotion of an electron to a higher molecular orbital, with an energy difference matching that of the absorbed photon, which may result in generation of an electron-hole pair or exciton, which can subsequently separate into distinct electrons and holes, such as at an interface with another material. Compounds exhibiting extended aromaticity or extended conjugation may be beneficial, as compounds with extended aromaticity or extended conjugation may exhibit electronic absorption with energies matching that of near-infrared, visible, and/or ultraviolet photons. In addition to conjugation and aromaticity, absorption features may be modulated by inclusion of heteroatoms in the organic structure of the visibly transparent photoactive compounds, such as oxygen, nitrogen, or sulfur atoms.
In general the terms and phrases used herein have their art-recognized meaning, which can be found by reference to standard texts, journal references and contexts known to those skilled in the art. The following definitions are provided to clarify their specific use in the context of the invention.
As used herein, “maximum absorption strength” refers to the largest absorption value in a particular spectral region, such as the ultraviolet band (e.g., from 200 nm to 450 nm or from 280 nm to 450 nm), the visible band (e.g., from 450 nm to 650 nm), or the near-infrared band (e.g., from 650 nm to 1400 nm), of a particular molecule, for example. In some examples, a maximum absorption strength may correspond to an absorption strength of an absorption feature that is a local or absolute maximum, such as an absorption band or peak, and may be referred to as a peak absorption. In some examples, a maximum absorption strength in a particular band may not correspond to a local or absolute maximum but may instead correspond to the largest absorption value in the particular band. Such a configuration may occur, for example, when an absorption feature spans multiple bands (e.g., visible and near-infrared), and the absorption values from the absorption feature that occur within one band are smaller than those occurring within the adjacent band, such as when the peak of the absorption feature is located within the near-infrared band but a tail of the absorption feature extends to the visible band. In some examples, a photoactive compound described herein may having an absorption peak at a wavelength greater than about 650 nanometers (i.e., in the near-infrared), and the photoactive compound's absorption peak may be greater in magnitude than the photoactive compound's absorption at any wavelength between about 450 and 650 nanometers.
In various examples, disclosed compositions or compounds are isolated or purified. Optionally, an isolated or purified compound is at least partially isolated or purified as would be understood in the art. In some examples, a disclosed composition or compound has a chemical purity of 80%, optionally for some applications 90%, optionally for some applications 95%, optionally for some applications 99%, optionally for some applications 99.9%, optionally for some applications 99.99%, and optionally for some applications 99.999% pure. Purification of the disclosed compositions or compounds may be performed using any desirable technique. Purification by sublimation and crystallization (e.g., vacuum sublimation) may be a particularly useful technique.
Compounds disclosed herein optionally contain one or more ionizable groups. Ionizable groups include groups from which a proton can be removed (e.g., —COOH) or added (e.g., amines) and groups which can be quaternized (e.g., amines). All possible ionic forms of such molecules and salts thereof are intended to be included individually in the disclosure herein. With regard to salts of the compounds described herein, it will be appreciated that a wide variety of available counter-ions may be selected that are appropriate for preparation of salts for a given application. In specific applications, the selection of a given anion or cation for preparation of a salt can result in increased or decreased solubility of that salt.
The disclosed compounds optionally contain one or more chiral centers. Accordingly, this disclosure includes racemic mixtures, diastereomers, enantiomers, tautomers and mixtures enriched in one or more stereoisomer. Disclosed compounds including chiral centers encompass the racemic forms of the compound as well as the individual enantiomers and non-racemic mixtures thereof.
As used herein, the terms “group” and “moiety” may refer to a functional group of a chemical compound. Groups of the disclosed compounds refer to an atom or a collection of atoms that are a part of the compound. Groups of the disclosed compounds may be attached to other atoms of the compound via one or more covalent bonds. Groups may also be characterized with respect to their valence state. The present disclosure includes groups characterized as monovalent, divalent, trivalent, etc. valence states. Optionally, the term “substituent” may be used interchangeably with the terms “group” and “moiety.” Groups may also be characterized with respect to their ability to donate or receive an electron, and such characterization may, in some examples, refer to a relative character of the group to donate or receive an electron as compared to other groups.
As is customary and well known in the art, hydrogen atoms in chemical formulas disclosed herein are not always explicitly shown, for example, hydrogen atoms bonded to the carbon atoms of aliphatic, aromatic, alicyclic, carbocyclic, and/or heterocyclic rings are not always explicitly shown in the formulas recited. The structures provided herein, for example in the context of the description of any specific formulas and structures recited, are intended to convey the chemical composition of disclosed compounds of methods and compositions. It will be appreciated that the structures provided do not indicate the specific positions of atoms and bond angles between atoms of these compounds.
As used herein, the terms “alkylene” and “alkylene group” are used synonymously and refer to a divalent group derived from an alkyl group as defined herein. The present disclosure includes compounds having one or more alkylene groups. Alkylene groups in some compounds function as attaching and/or spacer groups. Disclosed compounds optionally include substituted and/or unsubstituted C1-C20 alkylene, C1-C10 alkylene and C1-C5 alkylene groups.
As used herein, the terms “cycloalkylene” and “cycloalkylene group” are used synonymously and refer to a divalent group derived from a cycloalkyl group as defined herein. The present disclosure includes compounds having one or more cycloalkylene groups. Cycloalkyl groups in some compounds function as attaching and/or spacer groups. Disclosed compounds optionally include substituted and/or unsubstituted C3-C20 cycloalkylene, C3-C10 cycloalkylene and C3-C5 cycloalkylene groups.
As used herein, the terms “arylene” and “arylene group” are used synonymously and refer to a divalent group derived from an aryl group as defined herein. The present disclosure includes compounds having one or more arylene groups. In some examples, an arylene is a divalent group derived from an aryl group by removal of hydrogen atoms from two intra-ring carbon atoms of an aromatic ring of the aryl group. Arylene groups in some compounds function as attaching and/or spacer groups. Arylene groups in some compounds function as chromophore, fluorophore, aromatic antenna, dye, and/or imaging groups. Disclosed compounds optionally include substituted and/or unsubstituted C5-C30 arylene, C5-C20 arylene, C5-C10 arylene, and C1-C5 arylene groups.
As used herein, the terms “heteroarylene” and “heteroarylene group” are used synonymously and refer to a divalent group derived from a heteroaryl group as defined herein. The present disclosure includes compounds having one or more heteroarylene groups. In some examples, a heteroarylene is a divalent group derived from a heteroaryl group by removal of hydrogen atoms from two intra-ring carbon atoms or intra-ring nitrogen atoms of a heteroaromatic or aromatic ring of the heteroaryl group. Heteroarylene groups in some compounds function as attaching and/or spacer groups. Heteroarylene groups in some compounds function as chromophore, aromatic antenna, fluorophore, dye, and/or imaging groups. Disclosed compounds optionally include substituted and/or unsubstituted C5-C30 heteroarylene, C5-C20 heteroarylene, C5-C10 heteroarylene, and C1-C5 heteroarylene groups.
As used herein, the terms “alkenylene” and “alkenylene group” are used synonymously and refer to a divalent group derived from an alkenyl group as defined herein. The present disclosure includes compounds having one or more alkenylene groups. Alkenylene groups in some compounds function as attaching and/or spacer groups. Disclosed compounds optionally include substituted and/or unsubstituted C2-C20 alkenylene, C2-C10 alkenylene and C2-C5 alkenylene groups.
As used herein, the terms “cylcoalkenylene” and “cylcoalkenylene group” are used synonymously and refer to a divalent group derived from a cylcoalkenyl group as defined herein. The present disclosure includes compounds having one or more cylcoalkenylene groups. Cycloalkenylene groups in some compounds function as attaching and/or spacer groups. Disclosed compounds optionally include substituted and/or unsubstituted C3-C20 cylcoalkenylene, C3-C10 cylcoalkenylene and C3-C5 cylcoalkenylene groups.
As used herein, the terms “alkynylene” and “alkynylene group” are used synonymously and refer to a divalent group derived from an alkynyl group as defined herein. The present disclosure includes compounds having one or more alkynylene groups. Alkynylene groups in some compounds function as attaching and/or spacer groups. Disclosed compounds optionally include substituted and/or unsubstituted C2-C20 alkynylene, C2-C10 alkynylene and C2-C5 alkynylene groups.
As used herein, the term “halo” refers to a halogen group, such as a fluoro (—F), chloro (—Cl), bromo (—Br), or iodo (—I).
The term “heterocyclic” refers to ring structures containing at least one other kind of atom, in addition to carbon, in the ring. Examples of such atoms include oxygen, sulfur, selenium, tellurium, nitrogen, phosphorus, silicon, germanium, boron, aluminum, and, in some cases, a transition metal. Examples of heterocyclic rings include, but are not limited to, pyrrolidinyl, piperidyl, imidazolidinyl, tetrahydrofuranyl, tetrahydrothienyl, furanyl, thienyl, pyridyl, quinolyl, isoquinolyl, pyridazinyl, pyrazinyl, indolyl, imidazolyl, oxazolyl, thiazolyl, pyrazolyl, pyridinyl, benzoxadiazolyl, benzothiadiazolyl, triazolyl, and tetrazolyl groups. Atoms of heterocyclic rings can be bonded to a wide range of other atoms and functional groups, for example, provided as substituents. Heterocyclic rings include aromatic heterocycles and non-aromatic heterocycles.
The term “carbocyclic” refers to ring structures containing only carbon atoms in the ring. Carbon atoms of carbocyclic rings can be bonded to a wide range of other atoms and functional groups, for example, provided as substituents. Carbocyclic rings include aromatic carbocyclic rings and non-aromatic carbocyclic rings.
The term “alicyclic” refers to a ring that is not an aromatic ring. Alicyclic rings include both carbocyclic and heterocyclic rings.
The term “aliphatic” refers to non-aromatic hydrocarbon compounds and groups. Aliphatic groups generally include carbon atoms covalently bonded to one or more other atoms, such as carbon and hydrogen atoms. Aliphatic groups may, however, include a non-carbon atom, such as an oxygen atom, a nitrogen atom, a sulfur atom, etc., in place of a carbon atom. Non-substituted aliphatic groups include only hydrogen substituents. Substituted aliphatic groups include non-hydrogen substituents, such as halo groups and other substituents described herein. Aliphatic groups can be straight chain, branched, or cyclic. Aliphatic groups can be saturated, meaning only single bonds join adjacent carbon (or other) atoms. Aliphatic groups can be unsaturated, meaning one or more double bonds or triple bonds join adjacent carbon (or other) atoms.
Alkyl groups include straight-chain, branched, and cyclic alkyl groups. Alkyl groups include those having from 1 to 30 carbon atoms. Alkyl groups include small alkyl groups having 1 to 3 carbon atoms. Alkyl groups include medium length alkyl groups having from 4-10 carbon atoms. Alkyl groups include long alkyl groups having more than 10 carbon atoms, particularly those having 10-30 carbon atoms. The term cycloalkyl specifically refers to an alky group having a ring structure such as ring structure comprising 3-30 carbon atoms, optionally 3-20 carbon atoms and optionally 3-10 carbon atoms, including an alkyl group having one or more rings. Cycloalkyl groups include those having a 3-, 4-, 5-, 6-, 7-, 8-, 9-, or 10-member carbon ring(s) and particularly those having a 3-, 4-, 5-, 6-, or 7-member ring(s). The carbon rings in cycloalkyl groups can also carry alkyl groups. Cycloalkyl groups can include bicyclic and tricycloalkyl groups. Alkyl groups are optionally substituted. Substituted alkyl groups include, among others, those which are substituted with aryl groups, which in turn can be optionally substituted. Specific alkyl groups include methyl, ethyl, n-propyl, iso-propyl, cyclopropyl, n-butyl, s-butyl, t-butyl, cyclobutyl, n-pentyl, branched-pentyl, cyclopentyl, n-hexyl, branched hexyl, and cyclohexyl groups, all of which are optionally substituted. Substituted alkyl groups include fully-halogenated or semi-halogenated alkyl groups, such as alkyl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms and/or iodine atoms. Substituted alkyl groups include fully-fluorinated or semi-fluorinated alkyl groups, such as alkyl groups having one or more hydrogens replaced with one or more fluorine atoms. Substituted alkyl groups include alkyl groups substituted with one or more methyl, ethyl, halogen (e.g., fluoro), or trihalomethyl (e.g., trifluoromethyl) groups.
An alkoxy group is an alkyl group that has been modified by linkage to oxygen and can be represented by the formula R—O and can also be referred to as an alkyl ether group. Examples of alkoxy groups include, but are not limited to, methoxy, ethoxy, propoxy, butoxy, and heptoxy. Alkoxy groups include substituted alkoxy groups wherein the alkyl portion of the groups is substituted as provided herein in connection with the description of alkyl groups. As used herein MeO— refers to CH3O—.
Alkenyl groups include straight-chain, branched, and cyclic alkenyl groups. Alkenyl groups include those having 1, 2, or more double bonds and those in which two or more of the double bonds are conjugated double bonds. Alkenyl groups include those having from 2 to 20 carbon atoms. Alkenyl groups include small alkenyl groups having 2 to 4 carbon atoms. Alkenyl groups include medium length alkenyl groups having from 5-10 carbon atoms. Alkenyl groups include long alkenyl groups having more than 10 carbon atoms, particularly those having 10-20 carbon atoms. Cycloalkenyl groups include those in which a double bond is in the ring or in an alkenyl group attached to a ring. The term cycloalkenyl specifically refers to an alkenyl group having a ring structure, including an alkenyl group having a 3-, 4-, 5-, 6-, 7-, 8-, 9-, or 10-member carbon ring(s) and particularly those having a 3-, 4-, 5-, 6-, or 7-member ring(s). The carbon rings in cycloalkenyl groups can also carry alkyl groups. Cycloalkenyl groups can include bicyclic and tricyclic alkenyl groups. Alkenyl groups are optionally substituted. Substituted alkenyl groups include among others those which are substituted with alkyl or aryl groups, which groups in turn can be optionally substituted. Specific alkenyl groups include ethenyl, prop-1-enyl, prop-2-enyl, cycloprop-1-enyl, but-1-enyl, but-2-enyl, cyclobut-1-enyl, cyclobut-2-enyl, pent-1-enyl, pent-2-enyl, branched pentenyl, cyclopent-1-enyl, hex-1-enyl, branched hexenyl, cyclohexenyl, all of which are optionally substituted. Substituted alkenyl groups include fully-halogenated or semi-halogenated alkenyl groups, such as alkenyl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms, and/or iodine atoms. Substituted alkenyl groups include fully-fluorinated or semi-fluorinated alkenyl groups, such as alkenyl groups having one or more hydrogen atoms replaced with one or more fluorine atoms. Substituted alkyl groups include alkyl groups substituted with one or more methyl, ethyl, halogen (e.g., fluoro), or trihalomethyl (e.g., trifluoromethyl) groups.
Aryl groups include groups having one or more 5-, 6- or 7-member aromatic and/or heterocyclic aromatic rings. The term heteroaryl specifically refers to aryl groups having at least one 5-, 6-, or 7-member heterocyclic aromatic rings. Aryl groups can contain one or more fused aromatic and heteroaromatic rings or a combination of one or more aromatic or heteroaromatic rings and one or more non-aromatic rings that may be fused or linked via covalent bonds. Heterocyclic aromatic rings can include one or more N, O, or S atoms in the ring, among others. Heterocyclic aromatic rings can include those with one, two or three N atoms, those with one or two O atoms, and those with one or two S atoms, or combinations of one or two or three N, O, or S atoms, among others. Aryl groups are optionally substituted. Substituted aryl groups include among others those which are substituted with alkyl or alkenyl groups, which groups in turn can be optionally substituted. Specific aryl groups include phenyl, biphenyl groups, pyrrolidinyl, imidazolidinyl, tetrahydrofuranyl, tetrahydrothienyl, furanyl, thienyl, pyridyl, quinolyl, isoquinolyl, pyridazinyl, pyrazinyl, indolyl, imidazolyl, oxazolyl, thiazolyl, pyrazolyl, pyridinyl, benzoxadiazolyl, benzothiadiazolyl, and naphthyl groups, all of which are optionally substituted. Substituted aryl groups include fully halogenated or semi-halogenated aryl groups, such as aryl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms and/or iodine atoms. Substituted aryl groups include fully fluorinated or semi-fluorinated aryl groups, such as aryl groups having one or more hydrogens replaced with one or more fluorine atoms. Aryl groups include, but are not limited to, aromatic group-containing or heterocyclic aromatic group-containing groups corresponding to any one of the following: benzene, naphthalene, naphthoquinone, diphenylmethane, fluorene, anthracene, anthraquinone, phenanthrene, tetracene, tetracenedione, pyridine, quinoline, isoquinoline, indoles, isoindole, pyrrole, imidazole, oxazole, thiazole, pyrazole, pyrazine, pyrimidine, purine, benzimidazole, furans, benzofuran, dibenzofuran, carbazole, acridine, acridone, phenanthridine, thiophene, benzothiophene, dibenzothiophene, xanthene, xanthone, flavone, coumarin, azulene, or anthracycline. As used herein, a group corresponding to the groups listed above expressly includes an aromatic or heterocyclic aromatic group, including monovalent, divalent and polyvalent groups, of the aromatic and heterocyclic aromatic groups listed herein are provided in a covalently bonded configuration in the disclosed compounds at any suitable point of attachment. In examples, aryl groups contain between 5 and 30 carbon atoms. In examples, aryl groups contain one aromatic or heteroaromatic six-membered ring and one or more additional five- or six-membered aromatic or heteroaromatic ring. In examples, aryl groups contain between five and eighteen carbon atoms in the rings. Aryl groups optionally have one or more aromatic rings or heterocyclic aromatic rings having one or more electron donating groups, electron withdrawing groups and/or targeting ligands provided as substituents. Substituted alkyl groups include alkyl groups substituted with one or more methyl, ethyl, halogen (e.g., fluoro), or trihalomethyl (e.g., trifluoromethyl) groups.
Arylalkyl and alkylaryl groups are alkyl groups substituted with one or more aryl groups wherein the alkyl groups optionally carry additional substituents and the aryl groups are optionally substituted. Specific alkylaryl groups are phenyl-substituted alkyl groups, e.g., phenylmethyl groups. Alkylaryl and arylalkyl groups are alternatively described as aryl groups substituted with one or more alkyl groups wherein the alkyl groups optionally carry additional substituents and the aryl groups are optionally substituted. Specific alkylaryl groups are alkyl-substituted phenyl groups such as methylphenyl. Substituted arylalkyl groups include fully-halogenated or semi-halogenated arylalkyl groups, such as arylalkyl groups having one or more alkyl and/or aryl groups having one or more hydrogens replaced with one or more fluorine atoms, chlorine atoms, bromine atoms, and/or iodine atoms.
As to any of the groups described herein which contain one or more substituents, it is understood that such groups do not contain any substitution or substitution patterns which are sterically impractical and/or synthetically non-feasible. In addition, the disclosed compounds include all stereochemical isomers arising from the substitution of these compounds. Optional substitution of alkyl groups includes substitution with one or more alkenyl groups, aryl groups, or both, wherein the alkenyl groups or aryl groups are optionally substituted. Optional substitution of alkenyl groups includes substitution with one or more alkyl groups, aryl groups, or both, wherein the alkyl groups or aryl groups are optionally substituted. Optional substitution of aryl groups includes substitution of the aryl ring with one or more alkyl groups, alkenyl groups, or both, wherein the alkyl groups or alkenyl groups are optionally substituted.
Optional substituents for any alkyl, alkenyl, or aryl group includes substitution with one or more of the following substituents, among others:
halogen, including fluorine, chlorine, bromine, or iodine;
pseudohalides, including —CN;
—COOR where R is a hydrogen or an alkyl group or an aryl group or, more specifically, where R is a methyl, ethyl, propyl, butyl, or phenyl group, all of which are optionally substituted;
—COR where R is a hydrogen or an alkyl group or an aryl group or, more specifically, where R is a methyl, ethyl, propyl, butyl, or phenyl group, all of which are optionally substituted;
—CON(R)2 where each R, independently of each other R, is a hydrogen or an alkyl group or an aryl group or, more specifically, where R is a methyl, ethyl, propyl, butyl, or phenyl group, all of which are optionally substituted; and where R and R can optionally form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
—OCON(R)2 where each R, independently of each other R, is a hydrogen or an alkyl group or an aryl group and, more specifically, where R is a methyl, ethyl, propyl, butyl, or phenyl group, all of which are optionally substituted; and where R and R can optionally form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
—N(R)2 where each R, independently of each other R, is a hydrogen, or an alkyl group, or an acyl group or an aryl group or, more specifically, where R is a methyl, ethyl, propyl, butyl, phenyl, or acetyl group, all of which are optionally substituted; and where R and R can optionally form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
—SR, where R is hydrogen or an alkyl group or an aryl group or, more specifically, where R is hydrogen, methyl, ethyl, propyl, butyl, or a phenyl group, all of which are optionally substituted;
—SO2R, or —SOR where R is an alkyl group or an aryl group or, more specifically, where R is a methyl, ethyl, propyl, butyl, or phenyl group, all of which are optionally substituted;
—OCOOR where R is an alkyl group or an aryl group;
—SO2N(R)2 where each R, independently of each other R, is a hydrogen, an alkyl group, or an aryl group, all of which are optionally substituted, and wherein R and R can optionally form a ring which can contain one or more double bonds and can contain one or more additional carbon atoms;
—OR where R is H, an alkyl group, an aryl group, or an acyl group, all of which are optionally substituted. In a particular example R can be an acyl, yielding —OCOR″ where R″ is a hydrogen or an alkyl group or an aryl group and more specifically where R″ is methyl, ethyl, propyl, butyl, or phenyl groups, all of which are optionally substituted.
Specific substituted alkyl groups include haloalkyl groups, particularly trihalomethyl groups and specifically trifluoromethyl groups. Specific substituted aryl groups include mono-, di-, tri, tetra- and penta-halo-substituted phenyl groups; mono-, di-, tri-, tetra-, penta-, hexa-, and hepta-halo-substituted naphthalene groups; 3- or 4-halo-substituted phenyl groups, 3- or 4-alkyl-substituted phenyl groups, 3- or 4-alkoxy-substituted phenyl groups, 3- or 4-RCO-substituted phenyl, 5- or 6-halo-substituted naphthalene groups. More specifically, substituted aryl groups include acetylphenyl groups, particularly 4-acetylphenyl groups; fluorophenyl groups, particularly 3-fluorophenyl and 4-fluorophenyl groups; chlorophenyl groups, particularly 3-chlorophenyl and 4-chlorophenyl groups; methylphenyl groups, particularly 4-methylphenyl groups; and methoxyphenyl groups, particularly 4-methoxyphenyl groups.
The term “electron acceptor” refers to a chemical composition that can accept an electron from another structure or compound. The term electron acceptor may be used, in some cases, in a relative sense to identify a characteristic of a compound or a subgroup thereof as having a stronger affinity for receiving an additional electron as compared to another compound or a subgroup. In an organic photovoltaic, an electron acceptor may be a compound having an ability to receive electrons from an electron donor. An electron acceptor may be a photoactive compound that generates an electron-hole pair (exciton) upon photoabsorption of light and which can transfer generated holes to an electron donor.
The term “electron donor” refers to a chemical composition that can donate an electron to another structure or compound. The term electron donor may be used, in some cases, in a relative sense to identify a characteristic of a compound or a subgroup thereof as having a weaker affinity for receiving an additional electron as compared to another compound or a subgroup. In an organic photovoltaic, an electron donor may be a compound having an ability to transfer electrons to an electron acceptor. An electron donor may be a photoactive compound that generates an electron-hole pair (exciton) upon photoabsorption of light and which can transfer generated electrons to an electron acceptor.
A “π-bridging moiety” or a “pi-bridging moiety” refers to moiety or subgroup of a compound providing extended conjugation of π- or, optionally, p-electrons and linking between different portions of the compound by way of a bivalent structure. Extended conjugation may occur when bonds in a chemical compound are in an alternating configuration of single-bonds and multiple-bonds (e.g., double- or triple-bonds). In some cases, extended conjugation may contribute additional electrons to an aromatic system.
As used herein, the terms visible transparency, visibly transparent, and the like refer to an optical property of a material that exhibits an overall absorption, average absorption, or maximum absorption in the visible band of 0%-70%, such as less than or about 70%, less than or about 65%, less than or about 60%, less than or about 55%, less than or about 50%, less than or about 45%, less than or about 40%, less than or about 35%, less than or about 30%, less than or about 25%, or less than or about 20%. Stated another way, visibly transparent materials may transmit 30%-100% of incident visible light, such as greater than or about 80% of incident visible light, greater than or about 75% of incident visible light, greater than or about 70% of incident visible light, greater than or about 65% of incident visible light, greater than or about 60% of incident visible light, greater than or about 55% of incident visible light, greater than or about 50% of incident visible light, greater than or about 45% of incident visible light, greater than or about 40% of incident visible light, greater than or about 35% of incident visible light, or greater than or about 30% of incident visible light. Visibly transparent materials are generally considered at least partially see-through (i.e., not completely opaque) when viewed by a human. Optionally, visibly transparent materials may be colorless (i.e., not exhibit strong visible absorption features that would provide an appearance of a particular color) when viewed by a human.
As used herein, the term “visible” refers to a band of electromagnetic radiation for which the human eye is sensitive. For example, visible light may refer to light having wavelengths between about 450 nm and about 650 nm.
The term “near-infrared” or “NIR” refers to a band of electromagnetic radiation having wavelengths longer than those for which the human eye is sensitive. For example, near-infrared light may refer to light having wavelengths greater than 650 nm, such as between about 650 nm and about 1400 nm or between about 650 nm and 2000 nm.
The term “ultraviolet” or “UV” refers to a band of electromagnetic radiation having wavelengths shorter than those for which the human eye is sensitive. For example, ultraviolet light may refer to light having wavelengths less than 450 nm, such as between about 200 nm and about 450 nm or between about 280 nm and 450 nm.
The disclosed compounds can be used in any application, though the specific application described herein is for use as photoactive compounds in an organic photovoltaic device, such as electron acceptor compounds or electron donor compounds. In some examples, the disclosed compounds are paired with a counterpart photoactive material (e.g., an electron donor material or an electron acceptor material) to form heterojunction structures comprising an electron donor compound and a counterpart electron acceptor material or comprising an electron acceptor compound and a counterpart electron donor material, as further described below, for use in generating and separating electron-hole pairs for converting electromagnetic radiation (e.g., ultraviolet light, visible light, and/or near-infrared light) into useful electrical energy (e.g., voltage/current). In a specific example, the photovoltaic device incorporating one or more of the disclosed photoactive compounds is a visibly transparent photovoltaic device. In other examples, the photovoltaic device incorporating one or more of the disclosed photoactive compounds is a partially transparent photovoltaic device, a colored partially transparent photovoltaic device, or an opaque photovoltaic device
Substrate 305, which can be glass or other visibly transparent materials providing sufficient mechanical support to the other layers and structures illustrated, supports optical layers 310 and 312. These optical layers can provide a variety of optical properties, including antireflection (AR) properties, wavelength selective reflection or distributed Bragg reflection properties, index matching properties, encapsulation, or the like. Optical layers may advantageously be visibly transparent. An additional optical layer 314 can be utilized, for example, as an AR coating, an index matching later, a passive infrared or ultraviolet absorption layer, etc. Optionally, optical layers may be transparent to ultraviolet and/or near-infrared light or transparent to at least a subset of wavelengths in the ultraviolet and/or near-infrared bands. Depending on the configuration, additional optical layer 314 may also be a passive visible absorption layer or a neutral filter, for example. Example substrate materials include various glasses and rigid or flexible polymers. Multilayer substrates may also be utilized. Substrates may have any suitable thickness to provide the mechanical support needed for the other layers and structures, such as, for example, thicknesses from 1 mm to 20 mm. In some cases, the substrate may be or comprise an adhesive film to allow application of the photovoltaic device 300 to another structure, such as a window pane, display device, etc.
It will be appreciated that, although some of devices described herein exhibit visible transparency, photovoltaic devices are also disclosed herein that are not fully visibly transparent, as some of the photoactive compounds described herein may exhibit visible absorption. In the case of a visibly transparent photovoltaic device that overall exhibits visible transparency, such as a transparency in the 450-650 nm range greater than 30%, greater than 40%, greater than 50%, greater than 60%, greater than 70%, or up to or approaching 100%, certain materials taken individually may exhibit absorption in portions of the visible spectrum. Optionally, each individual material or layer in a visibly transparent photovoltaic device has a high transparency in the visible range, such as greater than 30% (i.e., between 30% and 100%). It will be appreciated that transmission or absorption may be expressed as a percentage and may be dependent on the material's absorbance properties, a thickness or path length through an absorbing material, and a concentration of the absorbing material, such that a material with an absorbance in the visible spectral region may still exhibit a low absorption or high transmission if the path length through the absorbing material is short and/or the absorbing material is present in low concentration.
As described herein and below, various photoactive materials in various photoactive layers advantageously can exhibit minimal absorption in the visible region (e.g., less than 20%, less than 30%, less than 40%, less than 50%, less than 60%, or less than 70%), and instead exhibit high absorption in the near-infrared and/or ultraviolet regions (e.g., an absorption peak of greater than 50%, greater than 60%, greater than 70%, or greater than 80%). For some applications, absorption in the visible region may be as large as 70%. Various configurations of other materials, such as the substrate, optical layers, and buffer layers, may be useful for allowing these materials to provide overall visible transparency, even though the materials may exhibit some amount of visible absorption. For example, a thin film of a metal may be included in a transparent electrode, such as a metal that exhibits visible absorption, like Ag or Cu; when provided in a thin film configuration, however, the overall transparency of the film may be high. Similarly, materials included in an optical or buffer layer may exhibit absorption in the visible range, but may be provided at a concentration or thickness where the overall amount of visible light absorption is low, providing visible transparency.
The photovoltaic device 300 also includes a set of transparent electrodes 320 and 322 with a photoactive layer 340 positioned between electrodes 320 and 322. These electrodes, which can be fabricated using ITO, thin metal films, or other suitable visibly transparent materials, provide electrical connection to one or more of the various layers illustrated. For example, thin films of copper, silver, or other metals may be suitable for use as a visibly transparent electrode, even though these metals may absorb light in the visible band. When provided as a thin film, however, such as a film having a thickness of 1 nm to 200 nm (e.g., about 5 nm, about 10 nm, about 15 nm, about 20 nm, about 25 nm, about 30 nm, about 35 nm, about 40 nm, about 45 nm, about 50 nm, about 55 nm, about 60 nm, about 65 nm, about 70 nm, about 75 nm, about 80 nm, about 85 nm, about 90 nm, about 95 nm, about 100 nm, about 105 nm, about 110 nm, about 115 nm, about 120 nm, about 125 nm, about 130 nm, about 135 nm, about 140 nm, about 145 nm, about 150 nm, about 155 nm, about 160 nm, about 165 nm, about 170 nm, about 175 nm, about 180 nm, about 185 nm, about 190 nm, or about 195 nm), an overall transmittance of the thin film in the visible band may remain high, such as greater than 30%, greater than 40%, greater than 50%, greater than 60%, greater than 70%, greater than 80%, or greater than 90%. Advantageously, thin metal films, when used as transparent electrodes, may exhibit lower absorption in the ultraviolet band than other semiconducting materials that may be useful as a transparent electrode, such as ITO, as some semiconducting transparent conducting oxides exhibit a band gap that occurs in the ultraviolet band and thus are highly absorbing or opaque to ultraviolet light. In some cases, however, an ultraviolet absorbing transparent electrode may be used, such as to screen at least a portion of the ultraviolet light from underlying components, as ultraviolet light may degrade certain materials.
A variety of deposition techniques may be used to generate a transparent electrode, including vacuum deposition techniques, such as atomic layer deposition, chemical vapor deposition, physical vapor deposition, thermal evaporation, sputter deposition, epitaxy, etc. Solution based deposition techniques, such as spin-coating, may also be used in some cases. In addition, various components, such as transparent electrodes, may be patterned using techniques known in the art of microfabrication, including lithography, lift off, etching, etc.
Buffer layers 330 and 332 and photoactive layer 340 are utilized to implement the electrical and optical properties of the photovoltaic device. These layers can be layers of a single material or can include multiple sub-layers as appropriate to the particular application. Thus, the term “layer” is not intended to denote a single layer of a single material, but can include multiple sub-layers of the same or different materials. In some cases, layers may partially or completely overlap. In some examples, buffer layer 330, photoactive layer(s) 340 and buffer layer 332 are repeated in a stacked configuration to provide tandem device configurations, such as including multiple heterojunctions. In some examples, the photoactive layer(s) include electron donor materials and electron acceptor materials, also referred to as donors and acceptors. These donors and acceptors can, in some cases, be visibly transparent, but absorb outside the visible wavelength band to provide the photoactive properties of the device. In the case of partially transparent and opaque photovoltaic devices, the donors and/or acceptors can absorb in the visible region.
Useful buffer layers include those that function as electron transport layers, electron blocking layers, hole transport layers, hole blocking layers, exciton blocking layers, optical spacers, physical buffer layers, charge recombination layers, or charge generation layers. Buffer layers may exhibit any suitable thickness to provide the buffering effect desired and may optionally be present or absent. Useful buffer layers, when present, may have thicknesses from 1 nm to 1 μm. Various materials may be used as buffer layers, including fullerene materials, carbon nanotube materials, graphene materials, metal oxides, such as molybdenum oxide, titanium oxide, zinc oxide, etc., polymers, such as poly(3,4-ethylenedioxythiophene), polystyrene sulfonic acid, polyaniline, etc., copolymers, polymer mixtures, and small molecules, such as bathocuproine. Buffer layers may be applied using a deposition process (e.g., thermal evaporation) or a solution processing method (e.g., spin coating).
Photoactive layers 340 may have any suitable thickness and may have any suitable concentration or composition of photoactive materials to provide a desired level of transparency and ultraviolet/near-infrared absorption characteristics. Example thicknesses of a photoactive layer may range from about 1 nm to about 1 μm, about 1 nm to about 300 nm, or about 1 nm to about 100 nm. In some cases, photoactive layers 340 may be made up of individual sub-layers or mixtures of layers to provide suitable photovoltaic power generation characteristics, as illustrated in
It will be appreciated that, in various examples, photovoltaic device 300 comprises transparent electrode 320, photoactive layer(s) 340, and transparent electrode 322, and that any one or more of substrate 305, optical layers 310, 312, and 314, and/or buffer layers 330 and 332 may be optionally included or excluded.
As described more fully herein, disclosed examples can employ photoactive compounds for one or more of the buffer layers, optical layers, and/or the photoactive layers. These compounds can include suitably functionalized versions for modification of the electrical and/or optical properties of the core structure. As an example, the disclosed compounds can include functional groups that decrease the absorption properties in the visible wavelength band between 450 nm to 650 nm and increase the absorption properties in the NIR band at wavelengths greater than 650 nm.
As an example, the disclosed photoactive compounds are useful as an electron acceptor materials or electron donor materials, and may be paired with suitable counterpart materials of the opposite character, such as counterpart electron donor materials or counterpart electron acceptor materials, in order to provide a useful heterojunction-based photoactive layer in the photovoltaic device. Example electron donor photoactive materials or electron acceptor photoactive materials may be visibly transparent. In cases of partially transparent or opaque photovoltaic devices, the photoactive materials can absorb light in the visible region.
In examples, the chemical structure of the photoactive compounds can be functionalized with one or more directing groups, such as electron donating groups, electron withdrawing groups, or substitutions about or to a core metal atom or group, in order to provide desirable electrical characteristics to the material. In some examples, the photoactive compounds are functionalized with amine groups, phenol groups, alkyl groups, phenyl groups, or other electron donating groups to improve the ability of the material to function as an electron donor in a photovoltaic device. As another example, the photoactive compounds may optionally be functionalized with nitrile groups, halogens, sulfonyl groups, or other electron withdrawing groups to improve the ability of the material to function as an electron acceptor in a photovoltaic device.
In examples, the photoactive compounds are functionalized to provide desirable optical characteristics. For example, the photoactive compounds may optionally be functionalized with an extended conjugation to redshift the absorption profile of the material. It will be appreciated that conjugation may refer to a delocalization of pi electrons in a molecule and may be characterized by alternating single and multiple bonds in a molecular chemical structure, and/or the presence of aromatic structures. For example, functionalizations that extend the electron conjugation may include fusing one or more aromatic groups to the molecular structure of the material. Other functionalizations that may provide extended conjugation include alkene functionalization, such as by a vinyl group, aromatic or heteroaromatic functionalization, carbonyl functionalization, such as by an acyl group, sulfonyl functionalization, nitro functionalization, cyano functionalization, etc. It will be appreciated that various molecular functionalizations may impact both the optical and the electrical properties of the photoactive compounds.
It will be appreciated that device function may be impacted by the morphology of the active layers in the solid state. Separation of electron donors and acceptors into discrete domains, with dimensions on the scale of the exciton diffusion length and large interfacial areas, can be advantageous for achieving high device efficiency. Advantageously, the molecular framework of the photoactive materials can be tailored to control the morphology of the materials. For example, the introduction of functional groups as described herein can have large impacts to the morphology of the material in the solid state, regardless of whether such modifications impact the energetics or electronic properties of the material. Such morphological variations can be observed in pure materials and when a particular material is blended with a corresponding donor or acceptor. Useful functionalities to control morphology include, but are not limited to, addition of alkyl chains, conjugated linkers, fluorinated alkanes, bulky groups (e.g., tert-butyl, phenyl, naphthyl or cyclohexyl), as well as more complex coupling procedures designed to force parts of the structure out of the plane of the molecule to inhibit excessive crystallization.
In examples, other molecular structural characteristics may provide desirable electrical and optical properties in the photoactive compounds. For example, the photoactive compounds may optionally exhibit portions of the molecule that may be characterized as electron donating while other portions of the molecule may be characterized as electron accepting. Without wishing to be bound by any theory, molecules including alternating electron donating and electron accepting portions may result in red-shifting the absorption characteristics of the molecule as compared to similar molecules lacking alternating electron donating and electron accepting portions. For example, alternating electron donating and electron accepting portions may decrease or otherwise result in a lower energy gap between a highest occupied molecular orbital and a lowest unoccupied molecular orbital. Organic donor and/or acceptor groups may be useful as R-group substituents, such as on any aryl, aromatic, heteroaryl, heteroaromatic, alkyl, or alkenyl group, in the visibly transparent photoactive compounds described herein. Example acceptor and donor groups are described below in more detail.
In examples, the photoactive compounds may exhibit symmetric structures, such as structures having two or more points of symmetry. Symmetric structures may include those where a core group is functionalized on opposite sides by the same groups, or where two of the same core groups are fused or otherwise bonded to one another. In other examples, the photoactive compounds may exhibit asymmetric structures, such as structures having fewer than two points of symmetry. Asymmetric structures may include those where a core group is functionalized on opposite sides by different groups or where two different core groups are fused or otherwise bonded to one another.
When the materials described herein are incorporated as a photoactive layer in a photovoltaic device, for example as an electron acceptor or an electron donor, the layer thicknesses can be controlled to vary device output, absorbance, or transmittance. For example, increasing the donor or acceptor layer thickness can increase the light absorption in that layer. In some cases, increasing a concentration of donor/acceptor materials in a donor or acceptor layer may similarly increase the light absorption in that layer. However, in some examples, a concentration of donor/acceptor materials may not be adjustable, such as when active material layers comprise pure or substantially pure layers of donor/acceptor materials or pure or substantially pure mixtures of donor/acceptor materials. Optionally, donor/acceptor materials may be provided in a solvent or suspended in a carrier, such as a buffer layer material, in which case the concentration of donor/acceptor materials may be adjusted. In some examples, the donor layer concentration is selected where the current produced is maximized. In some examples, the acceptor layer concentration is selected where the current produced is maximized.
However, the charge collection efficiency can decrease with increasing donor or acceptor thickness due to the increased “travel distance” for the charge carriers. Therefore, there may be a trade-off between increased absorption and decreasing charge collection efficiency with increasing layer thickness. It can thus be advantageous to select materials as described herein that have a high absorption coefficient and/or concentration to allow for increased light absorption per thickness. In some examples, the donor layer thickness is selected where the current produced is maximized. In some examples, the acceptor layer thickness is selected where the current produced is maximized.
In addition to the individual photoactive layer thicknesses formed from materials described herein, the thickness and composition of the other layers in the transparent photovoltaic device can also be selected to enhance absorption within the photoactive layers. The other layers (buffer layers, electrodes, etc.), are typically selected based on their optical properties (index of refraction and extinction coefficient) in the context of the thin film device stack and resulting optical cavity. For example, a near-infrared absorbing photoactive layer can be positioned in the peak of the optical field for the near-infrared wavelengths where it absorbs to maximize absorption and resulting current produced by the device. This can be accomplished by spacing the photoactive layer at an appropriate distance from the electrode using a second photoactive layer and/or optical layers as spacer. A similar scheme can be used for ultraviolet or visible absorbing photoactive layers. In many cases, the peaks of the longer wavelength optical fields will be positioned further from the more reflective of the two transparent electrodes compared to the peaks of the shorter wavelength optical fields. Thus, when using separate donor and acceptor photoactive layers, the donor and acceptor can be selected to position the more red absorbing (longer wavelength) material further from the more reflective electrode and the more blue absorbing (shorter wavelength) closer to the more reflective electrode.
In some examples, optical layers may be included to increase the intensity of the optical field at wavelengths where the donor absorbs in the donor layer to increase light absorption and hence, increase the current produced by the donor layer. In some examples, optical layers may be included to increase the intensity of the optical field at wavelengths where the acceptor absorbs in the acceptor layer to increase light absorption and hence, increase the current produced by the acceptor layer. In some examples, optical layers may be used to improve the transparency of the stack by either decreasing visible absorption or visible reflection. Further, the electrode material and thickness may be selected to enhance absorption outside the visible range within the photoactive layers, while preferentially transmitting light within the visible range.
Optionally, enhancing spectral coverage of a photovoltaic device is achieved by the use of a multi-cell series stack of photovoltaic devices, referred to as tandem cells, which may be included as multiple stacked instances of buffer layer 330, photoactive layer 340, and buffer layer 332, as described with reference to
Additional description related to the materials utilized in one or more of the buffer layers and the photoactive layers, including donor layers and/or acceptor layers, are provided below.
The narrow absorption spectrum of many organic molecules, such as organic semiconductors, can make it difficult to absorb the entire absorption spectra using a single molecular species. Therefore, electron donor and acceptor molecules are generally paired to afford a complementary absorption spectrum and increase spectral coverage of light absorption. Additionally, the donor and acceptor molecules are selected such that their energy levels (HOMO and LUMO) lie favorably with respect to one another. The difference in the LUMO level of donor and acceptor provides a driving force for dissociation of electron-hole pairs (excitons) created on the donor whereas the difference in the HOMO levels of donor and acceptors provides driving force for dissociation of electron-hole pairs (excitons) created on the acceptor. In some examples, it may be useful for the acceptor to have high electron mobility to efficiently transport electrons to an adjacent buffer layer. In some examples, it may be useful for the donor to have high hole mobility to efficiently transport holes to the buffer layer. Additionally, in some examples, it may be useful to increase the difference in the LUMO level of the acceptor and the HOMO level of the donor to increase the open circuit voltage (VOC), since VOC has been shown to be directly proportional to the difference between LUMO of the acceptor and HOMO of the donor. Such donor-acceptor pairings within the photoactive layer may be accomplished by appropriately pairing one of the materials described herein with a complementary material, which could be a different photoactive compound described herein or a completely separate material system.
The buffer layer adjacent to the donor, generally referred to as the anode buffer layer or hole transport layer, is selected such that HOMO level or valence band (in the case of inorganic materials) of the buffer layer is aligned in the energy landscape with the HOMO level of the donor to transport holes from the donor to the anode (transparent electrode). In some examples, it may be useful for the buffer layer to have high hole mobility. The buffer layer adjacent to the acceptor, generally referred to as the cathode buffer layer or electron transport layer, is selected such that LUMO level or conduction band (in the case of inorganic materials) of the buffer layer is aligned in the energy landscape with the LUMO level of the acceptor to transport electrons from the acceptor to the cathode (transparent electrode). In some examples, it may be useful for the buffer layer to have high electron mobility.
The present disclosure also provides methods for making photovoltaic devices, such as photovoltaic device 300. For example,
At block 710, one or more optical layers are optionally formed on or over the transparent substrate, such as on top and/or bottom surfaces of the transparent substrate. Optionally, the one or more optical layers are formed on other materials, such as an intervening layer or material, such as a transparent conductor. Optionally, the one or more optical layers are positioned adjacent to and/or in contact with the visibly transparent substrate. It will be appreciated that formation of optical layers is optional, and some examples may not include optical layers adjacent to and/or in contact with the transparent substrate. Optical layers may be formed using a variety of methods including, but not limited to, one or more chemical deposition methods, such as plating, chemical solution deposition, spin coating, dip coating, chemical vapor deposition, plasma enhanced chemical vapor deposition, and atomic layer deposition, or one or more physical deposition methods, such as thermal evaporation, electron beam evaporation, molecular beam epitaxy, sputtering, pulsed laser deposition, ion beam deposition, and electrospray deposition. It will be appreciated that useful optical layers include visibly transparent optical layers. Useful optical layers include those that provide one or more optical properties including, for example, antireflection properties, wavelength selective reflection or distributed Bragg reflection properties, index matching properties, encapsulation, or the like. Useful optical layers may optionally include optical layers that are transparent to ultraviolet and/or near-infrared light. Depending on the configuration, however, some optical layers may optionally provide passive infrared and/or ultraviolet absorption. Optionally, an optical layer may include a visibly transparent photoactive compound described herein.
At block 715, a transparent electrode is formed. As described above, the transparent electrode may correspond to an indium tin oxide thin film or other transparent conducting film, such as thin metal films (e.g., Ag, Cu, etc.), multilayer stacks comprising thin metal films (e.g., Ag, Cu, etc.) and dielectric materials, or conductive organic materials (e.g., conducting polymers, etc.). It will be appreciated that transparent electrodes include visibly transparent electrodes. Transparent electrodes may be formed using one or more deposition processes, including vacuum deposition techniques, such as atomic layer deposition, chemical vapor deposition, physical vapor deposition, thermal evaporation, sputter deposition, epitaxy, etc. Solution based deposition techniques, such as spin-coating, may also be used in some cases. In addition, transparent electrodes may be patterned by way of microfabrication techniques, such as lithography, lift off, etching, etc.
At block 720, one or more buffer layers are optionally formed, such as on the transparent electrode. Buffer layers may be formed using a variety of methods including, but not limited to, one or more chemical deposition methods, such as a plating, chemical solution deposition, spin coating, dip coating, chemical vapor deposition, plasma enhanced chemical vapor deposition, and atomic layer deposition, or one or more physical deposition methods, such as thermal evaporation, electron beam evaporation, molecular beam epitaxy, sputtering, pulsed laser deposition, ion beam deposition, and electrospray deposition. It will be appreciated that useful buffer layers include visibly transparent buffer layers. Useful buffer layers include those that function as electron transport layers, electron blocking layers, hole transport layers, hole blocking layers, optical spacers, physical buffer layers, charge recombination layers, or charge generation layers. In some cases, the disclosed visibly transparent photoactive compounds may be useful as a buffer layer material. For example, a buffer layer may optionally include a visibly transparent photoactive compound described herein.
At block 725, one or more photoactive layers are formed, such as on a buffer layer or on a transparent electrode. As described above, photoactive layers may comprise electron acceptor layers and electron donor layers or co-deposited layers of electron donors and acceptors. Useful photoactive layers include those comprising the photoactive compounds described herein. Photoactive layers may be formed using a variety of methods including, but not limited to, one or more chemical deposition methods, such as a plating, chemical solution deposition, spin coating, dip coating, chemical vapor deposition, plasma enhanced chemical vapor deposition, and atomic layer deposition, or one or more physical deposition methods, such as thermal evaporation, electron beam evaporation, molecular beam epitaxy, sputtering, pulsed laser deposition, ion beam deposition, and electrospray deposition.
In some examples, photoactive compounds useful for photoactive layers may be deposited using a vacuum deposition technique, such as thermal evaporation. Vacuum deposition may take place in a vacuum chamber, such as at pressures of between about 10−5 Torr and about 10−8 Torr. In one example, vacuum deposition may take place at a pressure of about 10−7 Torr. As noted above, various deposition techniques may be applied. In some examples, thermal evaporation is used. Thermal evaporation may include heating a source of the material (i.e., the visibly transparent photoactive compound) to be deposited to a temperature of between 150° C. and 500° C. The temperature of the source of material may be selected so as to achieve a thin film growth rate of between about 0.01 nm/s and about 1 nm/s. For example, a thin film growth rate of 0.1 nm/s may be used. These growth rates are useful to generate thin films having thicknesses of between about 1 nm and 500 nm over the course of minutes to hours. It will be appreciated that various properties (e.g., the molecular weight, volatility, thermal stability) of the material being deposited may dictate or influence the source temperature or maximum useful source temperature. For example, a thermal decomposition temperature of the material being deposited may limit the maximum temperature of the source. As another example, a material being deposited that is highly volatile may require a lower source temperature to achieve a target deposition rate as compared to a material that is less volatile, where a higher source temperature may be needed to achieve the target deposition rate. As the material being deposited is evaporated from the source, it may be deposited on a surface (e.g., substrate, optical layer, transparent electrode, buffer layer, etc.) at a lower temperature. For example the surface may have a temperature from about 10° C. to about 100° C. In some cases, the temperature of the surface may be actively controlled. In some cases, the temperature of the surface may not be actively controlled.
At block 730, one or more buffer layers are optionally formed, such as on the photoactive layer. The buffer layers formed at block 730 may be formed similar to those formed at block 720. It will be appreciated that blocks 720, 725, and 730 may be repeated one or more times, such as to form a multilayer stack of materials including a photoactive layer and, optionally, various buffer layers.
At block 735, a second transparent electrode is formed, such as on a buffer layer or on a photoactive layer. Second transparent electrode may be formed using techniques applicable to formation of first transparent electrode at block 715.
At block 740, one or more additional optical layers are optionally formed, such as on the second transparent electrode.
It should be appreciated that the specific steps illustrated in
Method 700 may optionally be extended to correspond to a method for generating electrical energy. For example, a method for generating electrical energy may comprise providing a photovoltaic device, such as by making a photovoltaic device according to method 700. Methods for generating electrical energy may further comprise exposing the photovoltaic device to visible, ultraviolet and/or near-infrared light to drive the formation and separation of electron-hole pairs, as described above with reference to
Turning now to further details on photoactive compounds, in some examples, the photoactive compounds described herein comprises a molecular composition having a structure A-D-A, A-pi-D-A, A-pi-D-pi-A, A-D, or A-pi-D, wherein each “A” moiety is an electron acceptor moiety, the “D” moiety is an electron donor moiety, and the “pi” moiety is a π-bridging moiety. Advantageously, the photoactive compounds can have molecular weights making them suitable for gas-phase deposition techniques, such as molecular weights from 200 amu to 900 amu, for example. The photoactive compounds can exhibit thermal decomposition temperatures from 150° C. to 500° C. or greater than 500° C. and/or sublimation temperatures of 150° C. to 450° C. at pressures from 0.2 Torr to 10−7 Torr. These characteristics can aid or impart stability making the photoactive compounds suitable for use in gas-phase deposition processes.
The photoactive compounds can exhibit optical properties, as described above, such as where the photoactive compound exhibits absorption in the ultraviolet, visible, and/or infrared regions. In some cases, the compounds exhibit a bandgap of from 0.5 eV to 4.0 eV. For visibly transparent photoactive compounds, the bandgap may be from 0.5 eV to 1.9 eV or from 2.7 eV to 4.0 eV.
Each of the different A, pi, and D moieties in the photoactive compounds can impact the absorption profile and the evaporability characteristics. Without limitation, each “A” moiety in a photoactive compound can be independently selected from:
where each R is independently H, F, Cl, Br, I, CH3, CF3, or CN, wherein each Y1 is independently C(CN)2, O, S, or cyanoimine (N—CN), and wherein each Y2 is independently CH or N or Y2 is not present and the A moiety is connected to the D or pi moiety by a double bond, where each X1 is independently O, S, Se, or C1-C8 alkylated N (e.g., NRN or NRO, such as where RN is a C1-C8 alkyl group), and where each R3 is CN or C(CN)2, and where RO is a branched or straight chain C1-C8 alkyl group, such as having a molecular weight of from 15 amu to 100 amu. In some examples, a Y2 not being present in an A moiety indicates that the
portion of the A moiety comprises
where the double bond connects to a pi moiety, such as when pi comprises
In some cases, it may be desirable for at least one Y1 in a photoactive compound to be O or S, and not C(CN)2. Although use of O instead of C(CN)2 as a Y1 in an A moiety can reduce a molecular weight by about 48 amu, the resultant photoactive compounds can exhibit larger increases in vapor pressure and volatility than are expected for just this change in molecular weight. Similarly, the use of S instead of C(CN)2 as a Y1 in an A moiety can reduce a molecular weight by about 32 amu, but the resultant photoactive compounds can exhibit larger increases in vapor pressure and volatility than are expected for just this change in molecular weight.
In some cases, it may be desirable for at least one Y2 in a photoactive compound to be N, and not CH or a double-bond linkage. Such A moieties may be referred to as having a structure of
where A′ is an imine-linked electron acceptor moiety, which may be or comprise a heterocycle, which may be substituted or unsubstituted. In some examples, A may be an imine-linked indandione, an imine-linked dicyanomethyleneindanone, an imine-linked bis(dicyanomethylidene)indan, or an imine-linked dicyanovinylene. Use of N as a Y2 instead of CH or a double-bond linkage can result in an increase in molecular weight by about 1 amu, but other properties can change, also. For example, use of N as a Y2 instead of CH or a double-bond linkage can result in a change in the optical properties of the photoactive compound. As one example, a redshift in the absorption maximum, such as by 50-100 nm can be achieved by using imine-linking between the A moiety and the D moiety or a pi moiety. In another example, a decrease in the band gap can be achieved, such as by about 0.25 eV to 0.75 eV, by using imine-linking between the A moiety and the D moiety or a pi moiety.
Without limitation, each “pi” moiety in a photoactive compound can be independently selected from:
wherein each X1 is independently O, S, Se, NH, or C1-C8 alkylated N (e.g., NRN or NRO, such as where Ro is a C1-C8 alkyl group), each R is independently H, F, Cl, Br, I, CH3, CF3, or CN, each W is independently H or a branched or straight chain C1-C8 alkyl group or a branched or straight chain C1-C8 alkoxy group, and wherein each RN is independently a branched, cyclic, or straight chain alkyl or ester group having a molecular weight of from 15 amu to 100 amu. In other examples, longer conjugated pi systems can be used, such as where one or more carbon chains containing alternating double and single bonds are included at the position of the wavy line in the structures shown. In other examples, longer fused ring systems can be used, such as containing 3, 4, or 5 fused 5-membered rings, such as
where each X2 is independently O, S, Se, NH, NRN, CH2, or C(RN)2 and each W is independently H, F, or a branched or straight chain C1-C8 alkyl group or a branched or straight chain C1-C8 alkoxy group. Including pi moieties in the photoactive compounds can, for example, result in a change in optical properties of the photoactive compound. As one example, a redshift in the absorption maximum can be achieved by longer and longer pi moieties between the A moiety and the D moiety. It will be appreciated, however, that inclusion of a pi moiety in a photoactive compound can result in an increase in the molecular weight of the compound, as compared to a compound comprising the same A and D moieties but not including a pi moiety. As one example, a pi moiety comprising a single 5-membered ring where X2 is N can add about 64 amu to the molecular weight. For each additional fused 5-membered ring where X2 is N, about 38 amu more will be added to the molecular weight. For example, a pi moiety comprising two fused 5-membered rings where X2 is N can add about 102 amu to the molecular weight. In some cases, the redshifted absorption maximum can be beneficial despite the increase in the molecular weight and the associated reduction in vapor pressure and volatility. In other cases, the redshifted absorption maximum may not offset the increase in the molecular weight and the associated reduction in vapor pressure and volatility.
In some examples, each “D” moiety in a photoactive compound can be
where n is 1 to 4; each m is independently 0 to 4; each X is independently O, S, Se, CR2, SiR2, or NR; each Y is independently C—R or N; each R is independently H, or a straight, branched, or cyclic C1 to C8 alkyl or alkylene group substituted with H, halogens, CN, or CF3, or an aromatic or fused aromatic ring substituted with H, halogens, CN, CF3, or C1-C8 alkyl, alkylene or alkoxy group, or a heterocyclic ring containing N, S, or O and substituted with H, halogens, CF3, CN, or a C1-C8 alkyl, alkylene or alkoxy group or a CAr2 group, where Ar is independently an aromatic or fused aromatic ring substituted with H, halogens, CN, CF3 or C1-C8 alkyl, alkylene or alkoxy groups, or a heterocyclic ring containing N, S or O and substituted with H, halogens, CN, CF3, or C1-C8 alkyl, alkylene or alkoxy groups. In some examples, each “D” moiety comprises
Without limitation, each “D” moiety in a photoactive compound can be independently selected from:
where each Z is independently a straight, branched, or cyclic C1 to C8 alkyl or alkenyl group substituted with H, halogens, CN or CF3. Optionally, each Y is independently N or C—R where R is a substituted or unsubstituted straight or branched C1 to C8 alkyl or alkoxy group. Specific examples for Z and R include, but are not limited to
In some examples, Z and R are interchangeable.
A variety of different photoactive compounds can be formulated and used according to the above description. Some specific example photoactive compounds include those having a formula of:
where Z is a C1-C8 alkyl chain, e.g. 2-methylbutyl. It will be appreciated that a variety of other photoactive compounds comprising various combinations of the disclosed A, D, and pi moieties are also included in this disclosure.
The disclosed photoactive compounds can be paired with a variety of other compounds to form a photovoltaic heterojunction. For example, when the photoactive compound is an electron acceptor compound, it can be paired with a counterpart electron donor material. As another example, when the photoactive compound is an electron donor compound, it can be paired with a counterpart electron acceptor material. A counterpart electron donor material may be a counterpart electron donor compound, for example, and may be different in some cases from the photoactive materials described herein. A counterpart electron acceptor material may be a counterpart electron donor compound, for example, and may be different in some cases from the photoactive materials described herein. In some cases, a photoactive layer may comprise one or multiple different electron donor compounds (i.e., blends of different photoactive compounds). In some cases, a photoactive layer may comprise one or multiple different electron acceptor compounds (i.e., blends of different photoactive compounds).
The photoactive compounds described herein can be paired with any of a variety of counterpart photoactive compounds In some examples, the photoactive material of a device may contain a photoactive compound that is an electron acceptor compound described herein and the electron donor compound comprises a boron-dipyrromethene (BODIPY) compound, a metal-dipyrromethene coordinate compound, a phthalocyanine compound, a naphthalocyanine compound, a metal dithiolate (MDT) compound, a dithiophene squarine compound, an indacenodithieno[3,2-b]thiophene (ITIC) compound, or a core disrupted indacenodithieno[3,2-b]thiophene (ITIC) compound. Combinations thereof may also be used. Examples of useful BODIPY compounds include, but are not limited to, those described in U.S. patent application Ser. No. 16/010,371, filed on Jun. 15, 2018, which is hereby incorporated by reference. Examples of useful metal-dipyrromethene coordinate compounds include, but are not limited to, those described in U.S. Provisional Application No. 63/140,733, filed on Jan. 22, 2021, hereby incorporated by reference. Additional useful metal-dipyrromethene coordinate compounds include, but are not limited to, those described in a U.S. Patent application entitled “METAL COORDINATED PHOTOACTIVE COMPOUNDS FOR TRANSPARENT PHOTOVOLTAIC DEVICES,” filed on the same date as the instant application and having attorney docket number 101847-0002410US-1295063, which is hereby incorporated by reference. Examples of useful phthalocyanine and naphthalocyanine compounds include, but are not limited to, those described in U.S. patent application Ser. No. 16/010,365, filed on Jun. 15, 2018, which is hereby incorporated by reference. Examples of useful MDT compounds include, but are not limited to, those described in U.S. patent application Ser. No. 16/010,369, filed on Jun. 15, 2018, which is hereby incorporated by reference. Examples of useful dithiophene squarine compounds include, but are not limited to, those described in U.S. patent application Ser. No. 16/010,374, filed on Jun. 15, 2018, which is hereby incorporated by reference. Examples of useful core disrupted and/or planar ITIC compounds containing indandione groups include, but are not limited to, those described in PCT Application No. PCT/US2021/058125, filed on Nov. 4, 2021, which is hereby incorporated by reference. In some examples, a photoactive layer contains a BODIPY compound, a phthalocyanine compound, a naphthalocyanine compound, a MDT compound, a dithiophene squarine compound, an ITIC compound, a core-disrupted ITIC compound, or a combination thereof.
Aspects of the invention may be further understood by reference to the following non-limiting examples.
Compound II: In an oven dried 250 mL 3-neck round bottom flask equipped with nitrogen inlet and condenser, a mixture of compound I (4.20 g, 0.007 mol), sodium tert-butoxide (7.16 g, 0.022 mol), Pd(dba)2 (0.43 g, 0.001 mol), and 1,1′-bis(diphenylphosphino)ferrocene (1.65 g, 0.003 mol) in 120 mL of dry toluene was stirred for 20 min at room temperature under nitrogen atmosphere. N-propylamine (1.82 mL, 0.022 mol) was added and the mixture was stirred at 110° C. for 20 h then cooled to room temperature. Water was added to the reaction mixture and the product was extracted with DCM. Organic layers were combined, dried over sodium sulfate, filtered, and concentrated in vacuo. The crude product was purified by autoflash chromatography using 80 g silica gel column. Compound I was eluted with Heptane/DCM and concentrated to a white solid (1.6 g, 60% yield).
Compound III: In an oven dried 250 mL 3-neck round bottom flask equipped with nitrogen inlet, a mixture of DMF (2.34 mL, 0.030 mol) and phosphoryl chloride (2.82 mL, 0.030 mol) in 20 mL of dichloroethane was stirred for 2 hours at room temperature. Compound II (0.40 g, 0001 mol) dissolved in 80 mL of dry DCE was added and the reaction mixture was stirred at 60° C. for 2 days. Saturated sodium bicarbonate-solution and DCM were added to quench the reaction. The reaction mixture was extracted with DCM and the combined organic layers were washed with water then dried over sodium sulfate, filtered, and concentrated. The crude product was purified by column chromatography to afford compound III (100 mg, 5% yield).
Compound IV: In an oven dried 250 mL 3-neck flask equipped with condenser and nitrogen inlet compound III (0.09 g, 0.23 mmol), malononitrile (0.05 g 0.001 mol), and β-alanine (0.10 g, 0.11 mmol) were dissolved in 65 mL dichloroethane and 65 mL ethanol under argon atmosphere. The solution was refluxed for 48 hours then a second portion of malononitrile (0.09 g, 0.23 mmol) and β-alanine (0.01 g, 0.11 mmol) were added. The reaction was refluxed for an additional 5 days then cooled to room temperature. The resulting precipitate was filtered off and washed with methanol and water to afford compound IV as a green solid (0.085 g, 71% yield). This compound was sublimed in 75% yield. Solution (dichloromethane) and film absorption spectra of compound IV are shown in
Compound V: In an oven dried 500 mL 3-neck round bottom flask equipped with nitrogen inlet and condenser, a solution of compound I (10 g, 0.018 mol), sodium tert-butoxide (17.04 g, 0.177 mol), Pd(dba)2 (1.02 g, 0.002 mol), and 1,1′-bis(diphenylphosphino)ferrocene (3.93 g, 0.007 mol) in 250 mL of dry toluene was stirred for 20 min at room temperature under Nitrogen atmosphere. Ethylamine hydrochloride (4.34 g, 0.053 mol) was added then the mixture was stirred at 90° C. for 20 h. The reaction was cooled to room temperature and water was added. The biphasic mixture was extracted with DCM. Organic layers were combined, dried over sodium sulfate, filtered, and the solvent was removed by rotary evaporation. The crude product was purified by autoflash chromatography using 80 g silica gel column eluted with Heptane/DCM. Fractions containing desired product were combined and partially concentrated under vacuum. An off white solid precipitated from the partially concentrated solution. The solid was filtered to afford desired product as an off white solid (1.56 g, 27% yield).
Compound VI: Compound VI was synthesized using the same method as described for preparing compound III, substituting compound V in place of compound II. Compound VI was obtained in 73% yield.
Compound VII: In an oven dried 2 L 3-neck flask equipped with condenser and nitrogen inlet compound VI (1.07 g, 0.003 mol), malononitrile (1.83 g, 0.028 mol), and ammonium acetate (4.27 g, 0.055 mol) were dissolved in 1.50 L dry dichloroethane under argon atmosphere. The solution was refluxed for 10 days. Additional malononitrile (10 equiv) and ammonium acetate (20 equiv) were added after every 2 days. The reaction mixture was cooled to room temperature and concentrated under vacuum to ½ of its volume (˜700 mL) and diluted with methanol (300 mL). The resulting precipitate was filtered off and washed with hot methanol to afford compound VII as a green solid (1.1 g, 82% yield). This compound was sublimed in 10% yield. A film absorption spectrum of compound VII is shown in
Compound VIII: A solution of compound I (10 g, 0.017 mol), cyclohexylmethanamine (4.41 g, 0.039 mol), sodium tert-butoxide (10.22 g, 0.010 mol) and 1,1′-bis(diphenylphosphino)ferrocene (0.20 g, 0.36 mmol) in anhydrous toluene (80.0 mL) was sparged with nitrogen for 20 minutes Bis(diphenylphosphino)ferrocene palladium dichloride-dichloromethane adduct (2.90 g, 0.004 mol) was added and the mixture was stirred at 90° C. for 17 hours. After cooling to room temperature, the mixture was concentrated under reduced pressure, diluted with saturated ammonium chloride (100 mL), and extracted with dichloromethane (2×500 mL). The combined organic layers were washed with saturated brine (200 mL) and concentrated under reduced pressure after adding Celite (100 g). The resultant Celite mixture was purified on a Biotage automated chromatography system (Sorbtech 330 g, 60 m silica gel column), eluting with a gradient of 0 to 30% dichloromethane in hexanes. The product fractions were combined, concentrated, and chromatographed again using an automated chromatography system (Sorbtech 330 g, 60 m silica gel column) eluting with a gradient of 10 to 20% dichloromethane in hexanes. The product was dried under vacuum at 50° C. overnight to give crude product (2.73 g, 33% yield) as a beige solid. Further trituration of crude material (1.73 g) with methanol provided compound VIII (1.502 g, 87% recovery yield, >95% purity) as a beige solid.
Compound IX: Compound IX was synthesized using the same method as described for preparing compound III, substituting compound VIII in place of compound II. Compound IX was obtained in 91% yield.
Compound XI: A mixture of compound IX (1.00 g, 1 equiv), compound X (5 equiv) and ammonium acetate (15 equiv) in anhydrous 1,2-dichloromethane (465 mL) was refluxed under nitrogen for 53 hours. Additional compound X (5 equiv) and ammonium acetate (15 equiv) were added. After stirring at reflux for an additional 4 days, the mixture was cooled to room temperature and filtered. The resulting dark solid was washed with hot methanol until the filtrate was colorless. The resultant solid was dried under vacuum at 50° C. overnight to provide a dark, purple solid (2.02 g). This solid was triturated with dichloromethane (3×300 mL) and sonicated in dichloromethane (1×300 mL), filtering each time, to provide compound XI (1.84 g, quantitative yield) after drying at 50° C. under vacuum. This compound was sublimed in 14% yield. Solution (dichloromethane) and film absorption spectra of compound XI are shown in
Compound XII: In an oven dried 2 L 3-neck RB flask equipped with nitrogen inlet and condenser, a solution of compound I (3.0 g, 0.005 mol), sodium tert-butoxide (5.11 g, 0.053 mol), Pd(dba)2 (0.31 g, 0.001 mol) and 1,1′-bis(diphenylphosphino)ferrocene (1.18 g, 0.002 mol) in 90 mL of dry toluene was stirred for 20 min at room temperature under nitrogen atmosphere. 4,4,4-Trifluoro-2-methylbutan-1-amine hydrochloride (2.83 g, 0.0116 mol) was added, and the mixture was stirred at 110° C. for 20 h. After cooling down to room temperature, the reaction mixture was washed with water (100 ml) and the biphasic mixture was extracted with DCM. Organic layers were combined, dried over sodium sulfate, filtered, and the solvent was removed in vacuo. The crude material was purified by autoflash chromatography using 80 g silica gel column eluted with Heptane/DCM to obtain compound XII (1.08 g, 39% yield) as a yellow solid.
Compound XIII: Compound XIII was synthesized using the same method as described for preparing compound III, substituting compound XII in place of compound II. Compound XIII was obtained in 88% yield.
Compound XIV: Compound XIV was synthesized using the same method as described for preparing compound XI, substituting compound XIII in place of compound IX. Compound XIV was synthesized with quantitative yield and sublimed in 52% yield. Solution (dichloromethane) and film absorption spectra of compound XIV are shown in
Compound XV: A solution of compound I (8.6 g, 0.015 mol) and pentan-2-amine (5 mL, 0.045 mol) in toluene (200 mL) was sparged with nitrogen for 15 minutes. Concurrently, in another flask, a mixture of Pd(dba)2 (0.9 g, 0.002 mol) and dppf (3.4 g, 0.006 mol) in toluene (100 ml) was sparged with nitrogen for 15 minutes and transferred via cannula to the first mixture. Sodium tert-butoxide (14.5 g, 0.152 mol) was added to the mixture. After refluxing for 20 hours, the reaction mixture was cooled to room temperature and concentrated under reduced pressure. The residue was dissolved in dichloromethane (300 mL) and washed with water (250 mL). The aqueous layer was extracted with dichloromethane (2×150 mL). The combined organic layers were dried over sodium sulfate, filtered, and concentrated under reduced pressure. The residue was absorbed onto Celite (120 g) and purified on an automated chromatography system (Sorbtech 220 g silica column), eluting with a gradient of 0 to 20% dichloromethane in hexanes to give compound XV (1.6 g, 26% yield) as a yellow solid.
Compound XVI: Compound XVI was synthesized using the same method as described for preparing compound III, substituting compound XV in place of compound II. Compound XVI was obtained in 95% yield.
Compound XVII: Compound XVII was synthesized using the same method as described for preparing compound XI, substituting compound XVI in place of compound IX. Compound XVII was obtained in 47% yield and was sublimed in 48% yield. Solution (dichloromethane) and film absorption spectra of compound XVII are shown in
Compound XVIII: A suspension of compound I (15.55 g, 0.028 mol), bis(dibenzylideneacetone)palladium (1.59 g, 0.003 mol), 1,1′-bis(diphenylphosphino)ferrocene (6.11 g, 0.011 mol) and sodium tert-butoxide (42.4 g, 0.441 mol) in toluene (180 mL) was sparged with a stream of nitrogen for 10 minutes. The suspension was then stirred under nitrogen at 23° C. for 20 minutes. Isopentylamine (8.32 mL, 0.072 mol,) was then added under nitrogen. The resulting suspension was heated at reflux for 16 hours. The suspension was cooled to room temperature and treated slowly with ice water (100 mL). The biphasic mixture was filtered through a pad of Celite (20 g), and the layers were separated. The organic layer was concentrated under reduced pressure. The Celite pad was rinsed with dichloromethane (3×100 mL). The dichloromethane filtrate was combined with the above crude product and concentrated onto Celite (22 g). The solid was purified on an automated chromatography system (330 g Sorbtech), eluting with a gradient of 10 to 15% ethyl acetate in heptanes. Fractions containing product were concentrated under reduced pressure onto Celite (16 g) and purified again by column chromatography (220 g Sorbtech), eluting with a gradient of 10 to 20% dichloromethane in heptanes to give a yellow solid (4.9 g). This material was triturated with methanol (20 mL) at 23° C. for 2 hours and the solid was collected by vacuum filtration, rinsed with methanol (2×5 mL) and dried under vacuum for 15 hours to give compound XVIII (4.86 g, 42% yield) as a light-yellow solid.
Compound XIX: Compound XIX was synthesized using the same method as described for preparing compound III, substituting compound XVIII in place of compound II. Compound XIX was obtained in 75% yield.
Compound XX: Compound XX was synthesized using the same method as described for preparing compound XI, substituting compound XIX in place of compound IX. Compound XX was obtained in quantitative yield and was sublimed in 23% yield. A film absorption spectrum of compound XX is shown in
Compound XXI: A suspension of compound XIX (2.10 g, 0.004 mol) in chloroform (420 mL,) was treated with malononitrile (1.18 g, 0.018 mol), followed by dropwise addition of triethylamine (3.7 mL, 0.027 mol). The resulting red suspension was heated at 40° C. for 2 hours. The solvent was removed under reduced pressure. The solid residue was sonicated in methanol (400 mL) for 10 minutes and the solid was collected by vacuum filtration and rinsed with methanol (3×20 mL). The solid was sonicated again in methanol (110 mL) for 10 minutes and the solid was collected by vacuum filtration, rinsed with methanol (3×30 mL), air dried on funnel for 30 minutes and further dried under vacuum at 50° C. for 1 hour to give compound XXI (2.20 g, 87% yield) as a dark solid. This compound was sublimed in 80% yield. Solution (dichloromethane) and film absorption spectra of compound XXI are shown in
Compound XXII: In an oven dried 250 mL 3-neck round bottom flask equipped with nitrogen inlet and condenser, a solution of compound I (3.0 g, 0.005 mol), sodium tert-butoxide (5.11 g, 0.053 mol), Pd(dba)2 (0.31 g, 0.001 mol), and dppf (1.18 g, 0.002 mol) in 90 mL of dry toluene was stirred for 20 min at room temperature under nitrogen atmosphere. After addition of 2-methylbutylamine (1.88 mL, 0.016 ml) the mixture was stirred at 110° C. for 20 hours. After cooling down to room temperature, water was added to the mixture and the biphasic mixture was extracted with DCM. The combined organic layers were dried over sodium sulfate, filtered, and concentrated in vacuo. The crude product was purified by autoflash chromatography using 80 g silica gel column eluted with Heptane/DCM. Compound XXII was obtained as an off-white foam (1.27 g, 57%).
Compound XXIII: Compound XXIII was synthesized using the same method as described for preparing compound III, substituting compound XXII in place of compound II. Compound XXIII was obtained as an orange solid in 90% yield.
Compound XXIV: In a 250 mL oven dried 3-neck round bottom flask, Compound XXII was dissolved in dry THE (50 mL) and the reaction temperature was adjusted to −78° C. followed by dropwise addition of n-butyl lithium (5.8 mL, 0.018 mol). After 1 hour of stirring trimethyltin chloride (19.3 mL, 0.019 mol) was added slowly and the reaction was warmed to room temperature and stirred overnight, then quenched with water and extracted with diethyl ether. The combined organic phase was washed with water followed by brine, then dried over anhydrous magnesium sulfate, and concentrated under reduced pressure to afford compound XXIV. Compound XXIV was used as is, without any purification for subsequent reactions.
Compound XXV: In an oven dried 2 L 3-neck round bottom flask equipped with nitrogen inlet and condenser, a solution of compound I (19.0 g, 0.034 mol), sodium tert-butoxide (32.38 g, 0.227 mol), Pd(dba)2 (1.94 g, 0.003 mol) and dppf (7.47 g, 0.013 mol) in 700 mL of dry toluene was stirred for 20 min at room temperature under nitrogen atmosphere. After addition of 2-ethylhexylamine (16.56 mL, 0.101 mol), the mixture was stirred at 110° C. for 20 hours. After cooling down to room temperature, the reaction mixture was transferred to separatory funnel and washed with water (1 L). The biphasic mixture was partitioned and the aqueous layer was extracted with DCM (1 L). The combined organic layers were dried over sodium sulfate, filtered, and concentrated in vacuo. The crude product was purified by autoflash chromatography using 2100 g+125 g (stacked) silica gel columns eluted with Heptane/DCM. Compound XXV was obtained as a yellow solid (7.5 g, 44% yield).
Compound XXVI: Compound XXVI was synthesized using the same method as described for preparing compound III, substituting compound XXV in place of compound II. Compound XXVI was obtained as an orange solid in 99% yield.
Compound XXVII: Compound XXVII was synthesized using the same method as described for preparing compound XXIV, substituting compound XXV in place of compound XXII. Compound XXVII was obtained in quantitative yield.
Compound XXVIII: Compound XXVIII was synthesized using the same method as described for preparing compound VII, substituting compound XXIII in place of compound VI. Compound XXVIII was obtained as a green solid in 91% yield and was sublimed in 80% yield. Solution (dichloromethane) and film absorption spectra of compound XXVIII are shown in
Compound XXIX: Compound XXIX was synthesized using the same method as described for preparing compound XI, substituting compound XXIII in place of compound IX. Compound XXIX was obtained as a green solid in 100% yield and sublimed in 38% yield. Solution (dichloromethane) and film absorption spectra of compound XXIX are shown in
Compound XXXI: Compound XXXI was synthesized using the same method as described for preparing compound XI, substituting compound XXIII in place of compound IX and compound XXX in place of compound X. Compound XXXI was obtained in 89% yield and sublimed in 50-80% yield. Solution (dichloromethane) and film absorption spectra of compound XXXI are shown in
Compound XXXIII: Compound XXXIII was synthesized using the same method as described for preparing compound XI, substituting compound XXIII in place of compound IX and compound XXXII in place of compound X. Compound XXXIII was obtained in 97% yield and sublimed in 0% yield. Solution (dichloromethane) and film absorption spectra of compound XXXIII are shown in
Compound XXXV: Compound XXXV was synthesized using the same method as described for preparing compound XI, substituting compound XXIII in place of compound IX and compound XXXIV in place of compound X. Compound XXXV was obtained as a dark green solid in 79% yield and sublimed in 0% yield. Solution (dichloromethane) and film absorption spectra of compound XXXV are shown in
Compound XXXVII: Compound XXXVII was synthesized using the same method as described for preparing compound XI, substituting compound XXIII in place of compound IX and compound XXXVI in place of compound X. Compound XXXXVII was obtained in 55% yield and sublimed in 30-40% yield. Solution (dichloromethane) and film absorption spectra of compound XXXVII are shown in
Compound XXXIX: Compound XXXIX was synthesized using the same method as described for preparing compound XI, substituting compound XXIII in place of compound IX and compound XXXVIII in place of compound X. Compound XXXIX was obtained as a fluffy green solid in 73% yield and was sublimed in 26% yield. Solution (dichloromethane) and film absorption spectra of compound XXXIX are shown in
Compound XLI: In an oven dried 250 mL 3-neck round bottom flask, a mixture of compound XXIV (3.57 g, 0.005 mol), compound XL (2.43 g, 0.010 mol), and Pd(PPh2)Cl2 (0.34 g, 0.48 mmol) in anhydrous DMF (80 mL) was stirred and heated at 100° C. under nitrogen atmosphere for 12 hours. After cooling to room temperature, the resulting mixture was directly poured into methanol (500 mL). The precipitate was collected and washed with DCM to afford the desired product (1.4 g). Filtrate was concentrated and purified by column chromatography using 80 g silica gel cartridge eluted with DCM. Appropriate fractions were combined and concentrated to afford an additional 500 mg desired product. Compound XLI was obtained as a solid (1.94 g, 54% yield). This compound was sublimed in 0% yield. Solution (dichloromethane) and film absorption spectra of compound XLI are shown in
Compound XLII: Compound XLII was synthesized using the same method as described for preparing compound VII, substituting compound XXVI in place of compound VI. Compound XLII was obtained as a solid in 68% yield. This compound was sublimed in 30% yield. Solution (dichloromethane) and film absorption spectra of compound XLII are shown in
Compound XLIII: Compound XLIII was synthesized using the same method as described for preparing compound XI, substituting compound XXVI in place of compound IX. Compound XLIII was obtained as a green solid in 95% yield. This compound was sublimed in 10% yield. Solution (dichloromethane) and film absorption spectra of compound XLIII are shown in
Compound XLIV: Compound XLIV was synthesized using the same method as described for preparing compound XLI, substituting compound XXVII in place of compound XXIV. Compound XLIV was obtained in 55% yield. This compound was sublimed in 5% yield. Solution (dichloromethane) and film absorption spectra of compound XLIV are shown in
Compound XLVI: A mixture of compound XXVII (1.3 g, 0.002 mmol), compound XLV (1.6 g, 0.005 mol), Tetrakis(triphenylphosphine) palladium (185 mg, 0.16 mmol), and copper (I) iodide (30 mg, 0.16 mmol) in toluene (16 mL) was sparged with argon for 15 minutes at room temperature. After heating at 110° C. overnight, the reaction was cooled to room temperature and concentrated under reduced pressure. The crude material was absorbed onto celite (40 g) and purified on an automated chromatography system (Sorbtech silica gel column, 120 g), eluting with a gradient of 20 to 100% dichloromethane in hexanes. The pure fractions were combined, concentrated and resultant solid was dried under vacuum at 50° C. overnight to give compound XLVI (970 mg, 60% yield) as a brown solid. This compound was sublimed in 0% yield. A solution (dichloromethane) spectrum of compound XLVI is shown in
Compound XLVIII: A mixture of compound XXVII (350 mg, 0.42 mmol), compound XLVII (223 mg, 1.26 mmol) and Pd(PPh3)4 (30 mg, 0.03 mmol) in DMF (8 mL) was sparged with argon for 15 minutes at room temperature. After heating at 80° C. overnight, the reaction was cooled room temperature and concentrated under reduced pressure. The crude material was absorbed onto celite (10 g) and purified on an automated chromatography system (Sorbtech silica gel column, 120 g), eluting with a gradient of 0 to 10% ethyl acetate in dichloromethane to give compound XLVIII (115 mg, 40% yield) as an orange-red solid.
Compound XLIX: Titanium (IV) isopropoxide (0.1 mL, 0.33 mmol) was added to a mixture of compound XLVIII (110 mg, 0.002 mol) and malononitrile (90 mg, 0.001 mol) in a 2 to 1 mixture of dichloroethane and 2-propanol (12 mL) under argon. The reaction was heated at 70° C. for 12 days, re-charging with additional portions of malononitrile (90 mg, 0.001 mol) and titanium (IV) isopropoxide (0.1 mL, 0.33 mmol) every 2 days. After cooling to room temperature, the reaction was diluted with dichloromethane (50 mL) and quenched with 1 M HCl (10 mL). After stirring for 1 hour, the organic layer was separated, washed with saturated sodium bicarbonate, dried over sodium sulfate and concentrated under reduced pressure. The crude material was absorbed onto celite (10 g) and purified on an automated chromatography system (Sorbtech silica gel column, 40 g), eluting with a gradient of 0 to 10% ethyl acetate in dichloromethane. The pure fractions were combined, concentrated under reduced pressure and the resultant solid was dried under vacuum at 50° C. overnight to give compound XLIX (60 mg, 53% yield) as a green solid. Solution (dichloromethane) and film absorption spectra of compound XLIX is described in
The following photoactive compound was prepared and incorporated into a photovoltaic device stack to evaluate preliminary photovoltaic and optical properties:
Compound XXIX was used in a mixed heterojunction layer with C70, with the mixed heterojunction layer comprising about 30% compound XXIX and about 70% C70. Further details of the device stack configuration are depicted in
The following photoactive compound was prepared and incorporated into a photovoltaic device stack to evaluate preliminary photovoltaic and optical properties:
Compound XXVIII was used in a mixed heterojunction layer with C70, with the mixed heterojunction layer comprising about 50% compound XXVIII and about 50% C70. Further details of the device stack configuration are depicted in
All references throughout this disclosure, for example patent documents including issued or granted patents or equivalents; patent application publications; and non-patent literature documents or other source material; are hereby incorporated by reference herein in their entireties, as though individually incorporated by reference.
All patents and publications mentioned in this disclosure are indicative of the levels of skill of those skilled in the art to which the invention pertains. References cited herein are incorporated by reference herein in their entirety to indicate the state of the art, in some cases as of their filing date, and it is intended that this information can be employed herein, if needed, to exclude (for example, to disclaim) specific embodiments that are in the prior art. For example, when a compound is claimed, it should be understood that compounds known in the prior art, including certain compounds disclosed in the references disclosed herein (particularly in referenced patent documents), are not intended to be included in the claim.
When a group of substituents is disclosed herein, it is understood that all individual members of those groups and all subgroups and classes that can be formed using the substituents are disclosed separately. When a Markush group or other grouping is used herein, all individual members of the group and all combinations and subcombinations possible of the group are intended to be individually included in the disclosure. As used herein, “and/or” means that one, all, or any combination of items in a list separated by “and/of” are included in the list; for example “1, 2 and/or 3” is equivalent to “‘1’ or ‘2’ or ‘3’ or ‘1 and 2’ or ‘1 and 3’ or ‘2 and 3’ or ‘1, 2 and 3’”.
Every formulation or combination of components described or exemplified can be used to practice the invention, unless otherwise stated. Specific names of materials are intended to be exemplary, as it is known that one of skill in the art can name the same material differently. It will be appreciated that methods, device elements, starting materials, and synthetic methods other than those specifically exemplified can be employed in the practice of the invention without resort to undue experimentation. All art-known functional equivalents, of any such methods, device elements, starting materials, and synthetic methods are intended to be included in this disclosure. Whenever a range is given in the specification, for example, a temperature range, a time range, or a composition range, all intermediate ranges and subranges, as well as all individual values included in the ranges given are intended to be included in the disclosure.
As used herein, “comprising” is synonymous with “including,” “containing,” or “characterized by,” and is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. As used herein, “consisting of” excludes any element, step, or ingredient not specified in the claim element. As used herein, “consisting essentially of” does not exclude materials or steps that do not materially affect the basic and novel characteristics of the claim. Any recitation herein of the term “comprising”, particularly in a description of components of a composition or in a description of elements of a device, is understood to encompass those compositions and methods consisting essentially of and consisting of the recited components or elements. The invention illustratively described herein suitably may be practiced in the absence of any element or elements, limitation or limitations which is not specifically disclosed herein.
Abbreviations that may be utilized in the present specification include:
TPBi:2,2′,2″-(1,3,5-Benzinetriyl)-tris(1-phenyl-1-H-benzimidazole)
C60: Fullerene-C60
p-6P: Para-sexiphenyl
The terms and expressions which have been employed are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof, but it is recognized that various modifications are possible within the scope of the invention claimed. Thus, it should be understood that although the present invention has been specifically disclosed by preferred embodiments and optional features, modification and variation of the concepts herein disclosed may be resorted to by those skilled in the art, and that such modifications and variations are considered within the scope of this disclosure as defined by the appended claims.
This application claims the benefit of and priority to U.S. Provisional Application No. 63/140,758, filed on Jan. 22, 2021, U.S. Provisional Application No. 63/141,390, filed on Jan. 25, 2021, and U.S. Provisional Application No. 63/275,311, filed on Nov. 3, 2021, which are hereby incorporated by reference in their entireties.
| Number | Date | Country | |
|---|---|---|---|
| 63140758 | Jan 2021 | US | |
| 63141390 | Jan 2021 | US | |
| 63275311 | Nov 2021 | US |
