The technical field of this disclosure is ignition circuits for lamps, particularly, ignitors for high intensity discharge (HID) lamps.
High Intensity Discharge (HID) lamps, such as mercury vapor, metal halide, high-pressure sodium and low-pressure sodium light sources, are used for a variety of lighting tasks. The HID lamps can be electrically driven by electromagnetic or electronic ballasts. The HID lamp resistance is large when the lamp is off, so a large voltage from an ignition circuit must be applied to the lamp to start the lamp. Unfortunately, conventional ignition circuits present a number of limitations.
In operation, capacitor C9 in the HV pulse circuit 40 charges to DC bus voltage through resistor R5. When the narrow trigger signal 32 turns on switch Z4, the capacitor C9 and primary winding of transformer L3 form an LC tank circuit. Current oscillates through the primary winding of transformer L3 by travelling through the switch Z4 in one direction and through the diode D8 in the opposite direction. Transformer L3 is a boost transformer, so the oscillating current generates the HV pulse at the lamp output 42 to ignite the lamp. After the trigger signal 32 turns off the switch Z4, the capacitor C9 charges again to DC bus voltage through the resistor R5 and the cycle can repeat. The charging time is longer than the time that the trigger pulse turns on the switch Z4 to allow the capacitor C9 to fully charge.
The component limitations in the ignitor 20 restrict the pulse repetition rate which can be achieved from the ignitor 20. The capacitance of capacitor C9 is selected to provide the desired high voltage for the HV pulse at the lamp output 42. The resistance value of resistor R5 determines how quickly the capacitor C9 can be charged, so a small resistance is required when a high pulse repetition rate is desired. The pulse repetition rate, defined as the number of times capacitor C9 can be discharged in one second and corresponds to the HV pulse rate. Unfortunately, a high repetition rate deposits more energy in the small resistor R5 than it can dissipate, damaging the resistor R5. Therefore, resistor R5 must be sized to limit the pulse repetition rate and avoid damage, even though a high repetition rate and HV pulse rate is more effective in igniting the lamp. Conventional ignition circuits are typically limited to a repetition rate of less than 1 kHz.
Conventional ignition circuits are also affected by variations at the lamp output for parameters such as lead length and output circuit components. Such variations can reduce the ignition pulse voltage, making it difficult or impossible to light the lamp.
It would be desirable to have a HID lamp ignitor that would overcome the above disadvantages.
One aspect of the present invention provides an ignitor for a lamp including a transformer having a primary winding inductively coupled to a secondary winding, the secondary winding being operably connected to a lamp output operable to receive the lamp; a first switch circuit operably connected between DC voltage and a junction point, the first switch circuit being responsive to a first switch signal; a second switch circuit operably connected between the junction point and common, the second switch circuit being responsive to a second switch signal; and an LC tank circuit having the primary winding operably connected in series with a capacitor, the LC tank circuit being operably connected between the junction point and the common. The first switch signal alternates with the second switch signal to close the first switch circuit and the second switch circuit.
Another aspect of the present invention provides an ignitor for a lamp including a transformer having a primary winding inductively coupled to a secondary winding, the secondary winding being operably connected to a lamp output operable to receive the lamp; an LC tank circuit having the primary winding operably connected in series with a capacitor, the LC tank circuit being operably connected between a junction point and common; and means for switching the junction point between DC voltage and the common at a predetermined frequency.
Another aspect of the present invention provides an ignitor system for a lamp including a timer operable to generate a timing signal; a level shifter responsive to the timing signal to generate a first switch signal and a second switch signal; a transformer having a primary winding inductively coupled to a secondary winding, the secondary winding being operably connected to a lamp output operable to receive the lamp; a first switch circuit operably connected between DC voltage and a junction point, the first switch circuit having a first switch operably connected in parallel with a first diode, the first switch being responsive to the first switch signal, a first diode cathode of the first diode being operably connected to the DC voltage; a second switch circuit operably connected between the junction point and common, the second switch circuit having a second switch operably connected in parallel with a second diode, the second switch being responsive to the second switch signal, a second diode cathode of the second diode being operably connected to the junction point; and an LC tank circuit having the primary winding operably connected in series with a capacitor, the LC tank circuit being operably connected between the junction point and the common. The first switch signal alternates with the second switch signal to alternately close the first switch and the second switch.
The foregoing and other features and advantages of the invention will become further apparent from the following detailed description of the presently preferred embodiments, read in conjunction with the accompanying drawings. The detailed description and drawings are merely illustrative of the invention, rather than limiting the scope of the invention being defined by the appended claims and equivalents thereof.
The ignitor 90 includes a transformer 92, a first switch circuit 100, a second switch circuit 120, and an LC tank circuit 140. The transformer 92 has a primary winding 94 inductively coupled to a secondary winding 96. The secondary winding 96 is operably connected to a lamp output 98 operable to receive a lamp (not shown).
A pair of switch circuits switches a junction point to which the LC tank circuit is operably connected between DC voltage and common at a predetermined frequency. A first switch signal 112 from the level shifter 80 alternates with the second switch signal 132 from the level shifter 80 to alternately close a first switch 106 and a second switch 126. The first switch circuit 100 is operably connected between DC voltage 102 and a junction point 104. The first switch circuit 100 has the first switch 106 operably connected in parallel with a first diode 108. The first switch 106 is responsive to the first switch signal 112 and a first diode cathode 110 of the first diode 108 is operably connected to the DC voltage 102. The second switch circuit 120 is operably connected between the junction point 104 and common 124. The second switch circuit 120 has the second switch 126 operably connected in parallel with a second diode 128. The second switch 126 is responsive to the second switch signal 132 and a second diode cathode 130 of the second diode 128 is operably connected to the junction point 104.
The LC tank circuit 140 includes the primary winding 94 of the transformer 92 operably connected in series with a capacitor 142. The LC tank circuit 140 is operably connected between junction point 104 and common 124.
The timer 70 generates a timing signal 72, which is provided to the level shifter 80. The level shifter 80 generates the first switch signal 112 and the second switch signal 132 in response to a timing signal 72. The first switch signal 112 alternates with the second switch signal 132 to alternately close the first switch 106 and the second switch 126. The level shifter 80 can include an IR2104S half bridge driver integrated circuit. In one embodiment, the timing signal 72 is a square having a 50 percent duty cycle, i.e., the timing signal 72 is high for one half of a cycle and low for the other half of the cycle. The timer 70 can include a 555alt timer integrated circuit.
In operation, the timer 70 provides the square wave timing signal 72 to the level shifter 80, which alternately provides the first switch signal 112 and the second switch signal 132 to the first switch 106 and the second switch 126, respectively. When the first switch 106 is initially closed with the second switch 126 open, the DC voltage 102 is provided to the junction point 104 and across the LC tank circuit 140. The current through the LC tank circuit 140 charges the capacitor 142 and oscillates to induce an ignition pulse in the lamp through the transformer 92. Current passes alternately in one direction from the DC voltage 102 through the first switch 106 and in the opposite direction through the first diode 108. The second switch 126 is open and the second diode 128 blocks current flow from the junction point 104 to common 124 through the second switch circuit 120. The capacitor 142 charges to the voltage of the DC voltage 102.
The timer 70 changes the state of the timing signal 72, which causes the level shifter 80 to reverse the states of the first switch signal 112 and the second switch signal 132. This closes the first switch 106 and opens the second switch 126, so the junction point 104 is switched to common 124. The current through the LC tank circuit 140 discharges the voltage across the capacitor 142 and oscillates to induce an ignition pulse in the lamp through the transformer 92. Current passes alternately in one direction from the junction point 104 through the second switch 126 and in the opposite direction through the second diode 128. The first switch 106 is open and the first diode 108 blocks current flow from the DC voltage 102 junction point 104 to the junction point 104 through the second switch circuit 120. The capacitor 142 discharges to zero.
In another embodiment, the ignitor system 60 optionally includes an open circuit voltage (OCV) feedback circuit that monitors OCV at the lamp output 98.
Referring to
Referring to
In selecting the components for the ignitor with a voltage limiter, the longest lead wire desired at the lamp output or an equivalent capacitance can be specified. The capacitance of the capacitor in the LC tank circuit selected so the ignition pulse height at the lamp output is greater than or equal to the minimum desired pulse height. The lead wire at the lamp output or an equivalent capacitance can then be switched to the shortest lead wire desired. The predetermined voltage at which the voltage limiter conducts can be selected as the voltage which limits the ignition pulse height at the lamp output to the maximum desired pulse height. For the TVS, the voltage conduction value can be specified in selecting the TVS device. For the full wave bridge, the voltage conduction value can be selected by specifying the turns ratio between the primary and tertiary windings in the transformer in the LC tank circuit.
In operation in a frequency switching mode, the lamp feedback circuit 220 monitors the OCV signal 222 to determine whether the lamp 202 is in startup or steady state operation, and sets the frequency of the AC power 212 to one frequency when the lamp 202 is in startup operation and another frequency when the lamp 202 is in steady state operation. In one embodiment, the frequency is lower when the lamp is in startup operation and higher when the lamp is in steady state operation.
During startup operation, the OCV signal 222 indicates the lamp 202 is off, i.e., the OCV is high, and the lamp feedback circuit 220 generates a lamp operation state signal 226 indicating the lamp 202 is off. The lamp power supply 210 is responsive to the lamp operation state signal 226 and sets the AC power 212 to a lower frequency. When the lamp is in steady state operation, the OCV signal 222 indicates the lamp 202 is on, i.e., the OCV is low, and the lamp feedback circuit 220 generates a lamp operation state signal 226 indicating the lamp 202 is on. The lamp power supply 210 is responsive to the lamp operation state signal 226 and sets the AC power 212 to a higher frequency. In one embodiment employing the frequency switching mode, the lamp ballast 200 is a low frequency square wave electronic ballast operating in accordance with the appropriate ANSI Standard.
Referring to
Referring to
During startup operation, the lamp feedback circuit 220 monitors the OCV signal 222. When the polarity of the instantaneous OCV is positive, the timing signal 224 directs the level shifter 80 to close the first switch 106 and open the second switch 126, so the initial swing in the ignition pulse is positive. This adds the power pulse voltage to the instantaneous OCV. For example, when the instantaneous OCV is +300 Volts and the initial swing in the ignitor pulse is +2700 Volts, the resulting ignition voltage to the lamp 202 is +3000 Volts. When the polarity of the instantaneous OCV is negative, the timing signal 224 directs the level shifter 80 to close the second switch 126 and open the first switch 106, so the initial swing in the ignition pulse is negative. This subtracts the power pulse voltage from the instantaneous OCV. For example, when the instantaneous OCV is −300 Volts and the initial swing in the ignition pulse is −2700 Volts, the resulting ignition voltage to the lamp 202 is −3000 Volts. Those skilled in the art will appreciate that the pulse polarity mode can be used for ignitors with lamp power supplies providing AC power as a square wave or a sine wave. The effect in the superposition of like polarity instantaneous OCV with ignition pulse can be seen in
Referring to
Lamp ballast 300 provides power to a lamp 302 at lamp output 398. The lamp ballast 300 includes an ignitor 390, a lamp power supply 310, and a lamp feedback circuit 320. The lamp power supply 310 provides AC power 312 to the lamp 302 during and after ignition. In one embodiment, the AC power 312 is a square wave, such as provided by an electronic HID ballast. In another embodiment, the AC power 312 is a sine wave, such as delivered by an electro-magnetic ballast. The lamp feedback circuit 320 is responsive to an open circuit voltage (OCV) signal 322 to alternately generate a first switch timing signal 312 and a second switch timing signal 332 provided to the ignitor 390.
The ignitor 390 includes a first switch 306, second switch 326, and a center tap transformer 392. The center tap of the primary winding 394 of the center tap transformer 392 is operably connected to DC voltage 302 and the ends of the primary winding 394 are operably connected to common 324 through the first switch 306 and second switch 326. The first switch 306 is responsive to the first switch timing signal 312 and the second switch 326 is responsive to the second switch timing signal 332. The first switch 306 and second switch 326 can be field effect transistors (FETs), bipolar transistors, or insulated gate bipolar transistors (IGBTs). The lamp 302 is operably connected to the lamp power supply 310 through the secondary winding 396 of the center tap transformer 392.
During startup operation, the lamp feedback circuit 320 monitors the OCV signal 322. For operation in the pulse polarity mode, the first switch timing signal 312 directs the first switch 306 to close and the second switch timing signal 332 directs the second switch 326 to remain open when the lamp feedback circuit 320 determines that the instantaneous OCV is positive. The current through the primary winding 394 generates an ignition pulse of the same positive polarity as the instantaneous OCV. When the lamp feedback circuit 320 determines that the instantaneous OCV is negative, the second switch timing signal 332 directs the second switch 326 to close and the first switch timing signal 312 directs the first switch 306 to remain open. The current through the primary winding 394 generates an ignition pulse of the same negative polarity as the instantaneous OCV.
For operation in the synchronization mode during startup operation, the lamp feedback circuit 320 monitors the OCV signal 322 for zero crossing. The lamp feedback circuit 320 directs closure of one of the first switch 306 or the second switch 326 a predetermined time after the lamp feedback circuit 320 detects a zero crossing. The lamp feedback circuit 320 generates the first switch timing signal 312 which directs the first switch 306 to close to generate a positive ignition pulse. The lamp feedback circuit 320 generates the second switch timing signal 332 which directs the second switch 326 to close to generate a negative ignition pulse. The predetermined time can be selected so the ignition pulse is synchronized with the desired point in the AC power 312. The synchronization mode can be used in conjunction with the pulse polarity mode to generate an ignition pulse of the same polarity as the AC power synchronized to the desired point on the AC power.
While the embodiments of the invention disclosed herein are presently considered to be preferred, various changes and modifications can be made without departing from the scope of the invention. For example, those skilled in the art will appreciate that switches other than transistors can be used as desired for a particular application. The scope of the invention is indicated in the appended claims, and all changes that come within the meaning and range of equivalents are intended to be embraced therein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2010/051065 | 3/11/2010 | WO | 00 | 10/4/2011 |
Number | Date | Country | |
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61166864 | Apr 2009 | US |