The present invention relates to the field of spring loaded hinges. In particular, a specific aspect of the invention relates to hinges that can be hidden and are suitable for use in door assemblies of motor vehicles.
Utility vehicles include utility bodies mounted to the rear of the chassis of vehicles. The utility bodies have a plurality of storage compartment units covered by exterior doors. Utility vehicles are used by companies that have a need for storage, such as telephone companies, electric companies, general contractors, repair companies and the like.
Utility bodies are mounted onto an OEM pick-up truck chassis with a cab and no bed. The utility body is mounted onto the rear portion of such chassis in place of the bed. The utility body is provided with a style and color that complements the cab. Utility bodies can have various designs with different numbers, sizes and locations of compartments.
Utility bodies typically comprise a pair of body side storage compartment units mounted along rear side portions of the chassis. The storage compartment units are typically made of metal and comprised of various front, rear, top, bottom and other panels which are interconnected by welding. The panels form separate compartments that lead to outer door openings. Door assemblies cover the door openings and include visible hinges.
Door assemblies for a variety of applications could benefit from hidden hinges and from improved spring-loaded hinges which tend to remain open and closed. In particular, motor vehicles, including automobiles, trucks and utility vehicles, could also benefit from hidden door hinges. It would be especially useful for the hinge to bias vehicle doors into open and closed positions to reduce the effect of environmental conditions, such as wind, on the doors. A further benefit would be a door assembly employing a simple hinge construction that biases the door without pneumatic or hydraulic devices.
In general, the present invention is directed to a hinge that has the ability to be biased toward open and closed positions and/or is adapted to be hidden in door assemblies. The hinge includes a first bracket adapted to be mounted to a first workpiece. The first bracket comprises a generally tubular sleeve and opposed spaced-apart surfaces including first openings that are aligned with each other. A second bracket is adapted to be mounted to a second workpiece. One of the workpieces is adapted for pivotal movement relative to the other fixed workpiece. The second bracket comprises opposed spaced-apart surfaces including second openings that are aligned with each other. The first bracket and the second bracket are oriented with respect to each other effective to align the first openings with the second openings. A hinge pin is received in the first and second openings effective to enable the first bracket to be pivotally movable relative to the second bracket. The tubular sleeve extends generally parallel with an axis of the hinge pin. A spring has a serpentine geometry and a generally L-shape in a direction of the hinge pin axis when the spring is in a less-compressed state. Compression of the spring produces a resultant spring force that urges the hinge closed or open.
A door assembly includes the door to which a set of the hinges is connected. The first workpiece may be comprised of the door and the second workpiece may be comprised of a fixed surface to which the door can be pivotally connected. The door assembly preferably comprises a set of hinge cavities in internal surfaces of a periphery of the door. The hinge cavities are configured to receive the hinge pins within the door effective to enable the hinges to be hidden by the door in its open and closed positions.
Turning now to more specific details of the spring, the spring comprises first and second end portions. The first end portion is pivotally received in the sleeve and extends generally parallel with the hinge pin. The second end portion is fixed to the second bracket and extends generally parallel with the hinge pin. In particular, the spring can be made of metal wire such as steel which tends to retain its form. The spring comprises a first generally inverted U-shaped portion including a first leg, a second leg and a first intermediate portion. The first leg is located at the first end portion received by the sleeve. The second leg is generally parallel with the first leg. The first intermediate portion extends transversely between the first and second legs. A second U-shaped portion includes the second leg, a third leg and a second intermediate portion. The third leg contacts the second bracket and extends generally parallel to the second leg. The second intermediate portion extends transversely between the second and third legs. The first generally inverted U-shaped portion extends transversely to the second generally U-shaped portion to form the generally L-shape from above when the spring is in the less compressed state.
An imaginary center reference line extends transversely between the hinge axis and an axis of the second end portion of the spring. When the first bracket is pivoted relative to the second bracket the first end portion of the spring disposed in the sleeve travels in a substantially arcuate path around the hinge pin axis between open and closed positions of the hinge. Movement of the hinge between the open and closed positions that locates the first end portion near the center line (on center) reduces a distance between the first end portion and the second end portion, thereby generating greater compression on the spring (i.e., between the first movable and second generally fixed end portions of the spring) and a greater spring force that urges the first end portion away from the center line (over center) and the hinge toward one of the open and closed positions. The spring can bias the hinge and door assembly toward the open position when the first end portion of the spring is on the path between the open position and the centerline. The spring can bias the hinge and door assembly toward the closed position when the first end portion of the spring is on the path between the centerline and the closed position. Thus, the hinge is biased toward the open and closed positions. Furthermore, to move the spring from the fully open and fully closed positions a compressive force is applied to the first spring end portion toward the second spring end portion which exceeds the force exerted by the second spring end portion against the first spring end portion.
Various articles that employ the door assembly are covered by the invention, including bodies of motor vehicles, tool boxes, and any applications in which it is desired to conceal a hinge and/or to employ a door assembly which is biased toward closed and open positions as discussed below. In the body of a motor vehicle comprising door openings the inventive door assembly is pivotally connected to a surface of the body so as to cover one or more of the door openings. Suitable motor vehicles include automobiles, trucks, utility vehicles or sports utility vehicles. In the tool box, the inventive door assembly is pivotally connected to the tool box so as to cover a door opening of the tool box. The tool box can be adapted to be mounted across a bed of a pick-up truck.
A preferred embodiment of the present invention is directed to a utility body adapted to be mounted to a truck chassis of a utility vehicle. The utility body includes body side storage compartment units comprising door openings. Doors cover the door openings, each door including a set of hinge cavities in internal surfaces of a periphery of the door. A set of the hinges pivotally connect the doors to the storage compartment units with a bias toward open and closed positions. Each of the hinges comprises the first bracket mounted to the door. The first bracket comprises the generally tubular sleeve and the opposed spaced-apart surfaces including the first openings that are aligned with each other. The second bracket is mounted to the body side storage compartment units. The second bracket comprises the opposed spaced-apart surfaces including the second openings that are aligned with each other. The first and second brackets are oriented with respect to each other effective to align the first openings with the second openings. The hinge pin is received in the first and second openings effective to enable the first bracket to be pivotally movable relative to the second bracket. The tubular sleeve extends generally parallel with the hinge pin axis. The spring has the serpentine geometry and generally L-shape as seen along the hinge pin axis, when the spring is in a less compressed state. The spring comprises the first and second end portions. The first end portion is pivotally received in the sleeve and extends generally parallel with the hinge pin and the second end portion contacts the second bracket and extends generally parallel with the hinge pin. The center reference line extends transversely between the hinge axis and the axis of the second end portion of the spring. When the first bracket is pivoted relative to the second bracket, the first end portion of the spring disposed in the sleeve travels in the substantially arcuate path around the hinge pin axis between the open and closed positions of the hinge. Movement of the hinge between the open and closed positions that locates the first end portion near the center line (on center) reduces the distance between the first and second end portions thereby generating the spring force that urges the first end portion away from the center line (over center) and the hinge toward one of the open and closed positions. The hinge cavities are configured to receive the hinge pins within the doors effective to enable the hinges to be hidden by the doors in their open and closed positions.
Advantages of using the inventive door assembly on motor vehicles are that the hinge can be concealed as well as maintained in open and closed positions. Concealing the hinge is desired in that it improves the aesthetics of the vehicle as compared, for example, to conventional utility bodies in which the hinges are visible and can detract from the appearance of the vehicle. Maintaining the hinge open or closed is desirable in motor vehicles, and in utility vehicles in particular, to resist forces arising from environmental conditions in which such vehicles are used, such as high wind and steep road inclinations. Such conditions can cause doors to be opened or closed unintentionally and can result in damage to the door, tools or other equipment in the storage compartment, and to nearby vehicles.
Many additional features, advantages and a fuller understanding of the invention will be had from the following description of the drawings and detailed description that follows.
Turning now to the drawings,
A door assembly 36 includes a door 38 to which a set of hinges is connected (only one hinge of the set being shown). For example, on a vertical door, two hinges can be spaced at the periphery along a vertical side of the door, while on a horizontal door, two hinges can be spaced at the periphery along a horizontal side of the door. The first workpiece may be comprised of the door 38 and the second workpiece may be comprised of a fixed surface 40 of an article to which the door can be pivotally connected. The door assembly preferably comprises a set of hinge cavities 42. The ears 13 of the first bracket can be bolted with fasteners such as nuts and bolts 43 (
Various articles comprising the door assembly are covered by the invention, including bodies of motor vehicles, tool boxes, and articles used in any applications in which it is desired to conceal a hinge and/or to employ a door assembly which is biased toward closed and open positions, as discussed below. One preferred article comprising the door assembly of the present invention is a utility body adapted to be mounted to a truck chassis of a utility vehicle comprising body side storage compartment units represented by 48 in
Similarly, the motor vehicle body may be a body of automobiles, trucks, sports utility vehicles and the like, represented by 52 in
Turning now to a more detailed description of the spring, the spring comprises first and second end portions 62, 64 (
A center reference line 80 extends transversely between the hinge axis 32 and an axis 82 of the second end portion of the spring. When the first bracket is pivoted relative to the second bracket, the first end portion of the spring 62 disposed in the sleeve travels in a substantially arcuate path P around the hinge pin axis 32 between open and closed positions of the hinge. Movement of the hinge between the open and closed positions that locates an axis 79 of the first spring end portion near the center line 80 reduces a distance D between the first end portion 62 and the second end portion 64, thereby generating a spring force F that urges the first end portion away from the center line and the hinge toward a nearer of the open and closed positions. Assuming no external forces, in a preferred embodiment the spring biases the hinge and door assembly toward the open position when the first end portion of the spring is on the path between the open position and the centerline and the spring biases the hinge and door assembly toward the closed position when the first end portion of the spring is on the path between the centerline and the closed position. Thus, the hinge is biased toward the open and closed positions. When closed, the hinge is biased to remain closed and when open, the hinge is biased to remain open.
The spring is in a somewhat compressed state when the door is fully open and fully closed (hinge over-center), at a lesser state of compression than when the hinge is on center. That is, in the fully open and fully closed positions the position of the hinge is more stable and a lesser spring force is generated from the generally fixed second spring end portion against the first spring end portion. When the hinge is on center, the spring force of the second spring end portion against the first spring end portion is greater and the position of the hinge is less stable, biasing it toward the more stable fully open or fully closed positions. Once the hinge is in the fully open position, closing the hinge requires applying a compressive force of the first spring end portion toward the second spring end portion which exceeds the force exerted by the second spring end portion against the first spring end portion. Conversely, when the spring is in the fully closed position, opening the hinge requires applying a compressive force of the first spring end portion toward the second spring end portion which exceeds the force exerted by the second spring end portion against the first spring end portion.
Turning now to a more detailed discussion of the operation of the spring, in
Once the door passes the on-center position near the midpoint between the open and closed positions, as it continues to be closed it moves from approximately the position shown in
The spring behaves in reverse manner when the door is opened. As the door is opened, the first end portion 62 rotates from the position shown in
The third leg of the spring that is trapped against the second bracket can pivot several degrees as can be seen in comparing the position of the second L-portion 86 relative to the second bracket in
Another embodiment of the present invention is shown in
Many modifications and variations of the invention will be apparent to those of ordinary skill in the art in light of the foregoing disclosure. Therefore, it is to be understood that, within the scope of the appended claims, the invention can be practiced otherwise than has been specifically shown and described.