This invention relates generally to doors and more particularly to storm doors with glass window units.
Doors having glass window units incorporated into them find many applications, such as, for example, as storm doors in residential dwellings. It is desirable, from time to time, to convert storm doors to screen doors by removing the glass window unit from the door and replacing it with a screen unit. It may also be necessary, on occasion, to replace a damaged window unit with an undamaged or otherwise different window unit. When the window units are large, they can be quite heavy, thereby making such replacements burdensome. In addition, fastening or retaining devices that are sufficiently robust to hold large window units in place often require special tools to perform the removal and replacement operation. It is also desirable for window unit fastening and retaining devices to be as unobtrusive as possible, so as to allow the most aesthetically pleasing door designs to be used.
There is therefore a need for a storm door with a window unit that can be installed by a simple positioning and retaining or latching operation, without the need for tools during the operation. There is also a need for a window retaining system capable of easily securing large window units in a storm door without diminishing the overall aesthetics of the door. It is to the provision of such a storm door and retaining system that the present invention is primarily directed.
Briefly described, the present invention comprises a door, and particularly a storm door, having a removable window unit that can easily be installed and removed without the use of tools. Installation entails positioning and retaining tasks that are performed in sequence, without the need to perform positioning and retaining simultaneously. The window unit is installed by positioning a first edge of the window unit in an opening of the door along one side, rotating the window unit about the first edge into its final position spanning the opening in the door, and securing the window panel in place with a retaining mechanism built into the door and operated by a handle. In one embodiment, the window unit retaining mechanism is incorporated into the door latch system so that the same handle is used for securing the window unit in position and routine opening and closing of the door. In some embodiments, a safety catch is provided to prevent accidental release of the window panel from the door during normal operation.
In the disclosures provided herein, the terms horizontal and vertical are with reference to the drawings, and do not limit the orientation of components in actual doors or windows. For example, the first edge holder, shown as vertically oriented in the drawings, could also be horizontally oriented at the bottom edge of the window unit, with the second edge holder at the top horizontal edge of the window unit.
Additional feature, objects, and advantages of the invention will become more apparent upon review of the detailed description set forth below taken in conjunction with the attached drawing figures, which are briefly described as follows.
a is a partial cross-section of the door taken along the plane 3a-3a of
b is a partial cross-section of the door taken along the plane 3b-3b of
a is a partial cross-section of the door with the window unit positioned just prior to engagement of a second edge holder with a second edge of the window unit.
b is a partial cross-section of the door taken along the plane 4b-4b of
a is a partial cross-section of the door taken along the plane 5a-5a of
b is a partial cross-section of the door taken along the plane 5b-5b of
c is a partial cross-section similar to
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
Referring now in more detail to the drawings, wherein like reference numerals refer, where appropriate, to like parts throughout the several views,
The rails and stiles 4, 5, 6, and 7 can be produced from a continuously formed stock material, such as aluminum or other metal, or from polymeric or plastic materials. Continuous forming methods may include extrusion and roll forming. The stock material is cut to the lengths needed to form frame 2. These cut lengths of stock material are called lineals. The ends of the lineals can be shaped, or end fabricated, in a manner that enables them to fit together to produce the frame 2. A useful end fabrication is a 45° angle that allows the members to fit together to form 90° mitered corners, as shown in
Referring to
a shows in more detail the window unit 10 being received by a first edge holder portion of hinge stile 4. Hinge stile 4 comprises primary lineal 31 and snugger 30. Snugger 30, which fits into channel 37 of the lineal, can be an extruded part, made, for example, from as PVC or other polymeric material. It is preferred that snugger 30 be somewhat resilient so as to act as a spring to urge a gasket 32 of window unit 10 firmly against sealing surface 33 of stile 4. In this way, snugger 30 and sealing surface 33 act as a first edge holder for window unit 10 and ensure a tight seal.
Alternative embodiments of the first edge holder are possible. For example, the snugging function could be performed by structures other than snugger 30. More particularly, rather than using a continuously extruded snugger, individual spaced apart piece parts can be attached to primary lineal 31 to receive first frame member 24 of window unit 10. Snugger 30 also can be replaced by pins or other like devices that fit into gap 110 of frame member 24. Similarly, snugger engaging channel 108 and continuous gap 110 can be replaced by individual holes or other receiving apertures. Snugger 30 need not be a continuous part, but can comprise shorter lineal sections spaced intermittently along primary lineal 31.
While it is convenient to place the first edge holder in hinge stile 4, it also is possible to reverse the direction of installation of the window unit by placing the first edge holder in lock stile 5 and the second edge holder in hinge stile 4. More specifically, snugger 30, or other components performing the snugging function, can be installed in lock stile 5, and lock bar 42, or other components performing the retaining function, can be installed in hinge stile 4. Operation of the second edge holder, whether lock bar or other retaining device, can be performed by an operating handle, knob, lever, or other like device located in hinge stile 4, or by a device coupled to the latch mechanism through a linkage extending, for example, across the top or bottom of the door. Placing the first edge holder in lock stile 5 allows for installing and removing the window unit without the need to move the door handle to a particular position for installation and removal of the window unit.
Window unit frame members 24, 25, 26, and 27 preferably are made of a metal such as extruded aluminum or roll formed steel. For simplicity of manufacture and use, it is useful for all of the frame members to have the same cross sectional profile, so that they can be made from a single stock material cut into appropriate lengths, with end fabrication adapted to fit them together into a complete frame. In the embodiment shown in
Material suitable for the glazing 11 is not particularly limited. Glazing 11 may be a single pane, as shown in
a shows, in cross section, second vertical member 25 of window unit 10 just prior to engagement with a window sealing surface 43 of the frame member 5.
a-5c show the operation of lock bar 42 in more detail. Window unit frame member 25 is provided with at least one, and preferably several, installation notches 425, which allow insertion of window unit 10 over lock pins 45 into opening 12 of door 1.
Operation of lock bar 42, that is to say the task of sliding lock bar 42 up and down for removal and installation of window unit 10, can be accomplished in a variety of ways. For example, a knob or other handle can be attached to the lock bar and a slot can be provided in lock stile 5 at a suitable exterior location. Alternatively, a lever mechanism of one of the types commonly found in casement window locks can be provided in lock stile 5. Rack and pinion mechanisms also might be used for raising and lowering the lock bar 42. It also is useful, for some types of operating mechanisms, to provide a safety catch or interlock to prevent accidental release of the window unit without first releasing the safety catch.
Particularly useful devices for raising and lowering lock bar 42 are those that are incorporated into the door latching mechanism, so that a single handle, namely the door handle used to unlatch and open the door, also is used to retain and release the window unit. By incorporating these functions into a single handle, the overall construction of the mechanism can be simplified, and the appearance of the door can be improved.
Lock bar 42 may be a single bar, or formed with upper and lower bars 42 and 42′, as shown in
By coupling the door latching function and the lock bar operating function in this way, an additional problem occurring in removable window units in doors is solved. In particular, certain popular types of door handles overlie and obstruct the path of the window unit during removal and installation in the door. Referring to
Referring to
Other sequences of operating handle 9 are also possible. For example, the latch assembly can be configured to unlatch door 1 when handle 9 is rotated downward 45°, whereupon the safety catch is released and handle 9 is rotated another 45° to release window unit 10 for removal.
One embodiment of a mechanism by which lock assembly 800 operates lock bar coupling 814 is shown in
For slide 812 to slide upward a sufficient distance to release lock bar 42, however, safety detent arm 856, which is held in a position to stop movement of slide 812 by spring 857, must be retracted. This is accomplished by moving safety detent slide 855 upward, thereby rotating arm 856 clockwise. Slot 854 is the safety catch receiver. It receives a protrusion from safety catch 54, shown in
An additional advantage of incorporating the window unit locking and unlocking function into the door latching handle is a reduction in the cluttered or busy appearance of the door that might result from additional handles, knobs, or other operating features necessary for the operation of the window unit retainer system.
Other possible embodiments of the window unit retainer system utilize a rotating retainer rather than the sliding lock bar. Referring to
Operating mechanisms for rotating and holding retainer 132 in the locked position are not particularly limited, although mechanisms that are simple to operate, that do not require tools, and that do not detract from the appearance of the door are particularly preferred. Also useful are mechanisms that provide a predetermined level of torque to retainer 132, so as to hold gasket 138 of window unit 101 firmly sealed against sealing surface 139, without causing damage due to excessive torque. One example of a useful operating mechanism is a retractable lever fitting into a channel in the top edge of the door and engaging coupling 133.
Referring to
Referring to
It will appreciated that other mechanisms for rotating retainer 132 are also possible. For example, gear trains connected to a latch assembly can be used. More particularly, latch mechanism 800 can be adapted to operate a rotating retainer by replacing lock bar coupling 814 with a gear rack. The gear rack would operate a pinion connected to a suitable gear train, ultimately connecting to rotating retainer 132, to operate it in a manner that would appear to the user to be equivalent to that of the sliding lock bar mechanism. Other linkages, levers, and gear mechanisms, which may be adapted to provide improved ergonomics, esthetic appeal, or manufacturability, may also be incorporated into a rotating retainer operating mechanism.
In yet other embodiments, a lock bar can be provided that would undergo translational movement in the horizontal direction, moving retainers toward or away from a window unit during retaining and releasing the window unit. Horizontal translational movement can be provided, for example, by replacing lock bar coupling 814 with a wedge, with a wedge follower riding on the wedge and linked to a horizontally translating retainer bar. The glazing unit frame can then be provided with channels or other receiving features to receive portions of the retainer bar as it translated horizontally into position during the window unit installation process. Other linkages for moving the lock bar toward or away from the edge of the window unit are also possible.
The invention has been disclosed and described in terms of preferred embodiments and methodologies considered by the inventors to be the best mode of carrying out the invention. However, a wide variety of additions, deletions, and modifications to the disclosed embodiments might be envisioned and implemented by skilled artisans without departing from the spirit and scope of the invention as set forth in the claims.
This application claims the benefit of U.S. Provisional Application No. 60/729,827, filed on Oct. 24, 2005, the entire contents of which are hereby incorporated by reference as if presented herein in their entirety.
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Number | Date | Country | |
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20070089369 A1 | Apr 2007 | US |
Number | Date | Country | |
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60729827 | Oct 2005 | US |