1. Field of the Invention
This invention relates generally to a method for computing mean effective pressure in an engine and, more particularly, to a method for computing indicated mean effective pressure (IMEP) in an internal combustion engine using a cubic spline integration method which provides a highly accurate result even when using a low-resolution crankshaft position encoder and using less frequent measurement of cylinder pressure input data than required by existing IMEP calculation methods.
2. Discussion of the Related Art
Most modern internal combustion engines employ a number of sophisticated control strategies to optimize performance, fuel economy, emissions, and other factors. Among the many parameters used to control an engine's operation, indicated mean effective pressure (IMEP) is one of the more important. IMEP is used as a measure of the amount of work an engine is performing, or as a measure of the torque that is being provided by the engine. Engine control strategies are often designed around IMEP, and of course these strategies will be effective for controlling the engine only if IMEP is calculated with a sufficient degree of accuracy.
While methods for calculation of IMEP are known in the art, existing methods require a high-resolution crankshaft position encoder and frequent measurement of cylinder pressure data in order to obtain an accurate IMEP calculation. Requiring high-resolution crankshaft position and cylinder pressure data has a number of disadvantages, including the cost of the crank position encoder, the cost associated with the digital memory required to store the high-resolution cylinder pressure data over time, and the cost associated with computing power needed in electronic control units in order to process the large amounts of crank position and cylinder pressure data for IMEP calculations.
A need exists for a method of calculating indicated mean effective pressure which provides the accuracy needed for proper control of the engine, but which does not require high-resolution crankshaft position and cylinder pressure data as input. Such a method can provide a significant benefit in terms of cost savings and simplification for a manufacturer of engines or vehicles.
In accordance with the teachings of the present invention, a cubic spline integration method is disclosed for computing indicated mean effective pressure (IMEP) in an internal combustion engine using sparse input data. The cubic spline integration method requires significantly lower resolution crankshaft position and cylinder pressure input data than existing IMEP computation methods, while providing calculated IMEP output results which are very accurate in comparison to values computed by existing methods. By using sparse input data, the cubic spline integration method enables the use of a low-resolution crankshaft position encoder and requires less computing resources for data processing and storage.
Additional features of the present invention will become apparent from the following description and appended claims, taken in conjunction with the accompanying drawings.
The following discussion of the embodiments of the invention directed to an cubic spline integration method for calculating indicated mean effective pressure in an engine using sparse input data is merely exemplary in nature, and is in no way intended to limit the invention or its applications or uses. For example, pumping mean effective pressure and net mean effective pressure can also be calculated using the methods of the present invention.
Engines in most modern automobiles use sophisticated electronic control units for the purpose of controlling many parameters of engine operation—including the amount and timing of fuel injection, spark timing for spark ignition engines, the amount of exhaust gas recirculation to be used, and boost pressure for turbo-charged or super-charged engines. These parameters and others are precisely controlled in an effort to optimize engine performance, fuel economy, and emissions. In many engine controllers, indicated mean effective pressure (IMEP) is used as an important input parameter to the control strategy. IMEP may be thought of as the average pressure over a power cycle in the combustion chamber of an engine, and it is therefore also representative of the work done by the engine during one cycle, or the torque being output by the engine over one cycle. IMEP is normally measured only during the power cycle of an engine, which includes the compression stroke and the expansion or power stroke. IMEP can be used to design an engine control strategy which strives to match the actual torque being delivered by the engine with the torque being requested by the driver by way of accelerator pedal position.
Other pressure-related parameters can also be useful in engine control strategies. Pumping mean effective pressure (PMEP) is the average pressure over a pumping cycle (exhaust and intake strokes) in the combustion chamber of an engine. Net mean effective pressure (NMEP) is the average pressure over a complete four-stroke cycle in the combustion chamber of an engine. That is, net mean effective pressure is the sum of indicated mean effective pressure and pumping mean effective pressure. The ensuing discussion and equations are written in terms of IMEP. However, it will be recognized by one skilled in the art that the methods of the present invention are applicable to any calculation of mean effective pressure (IMEP, PMEP, or NMEP) by simply selecting the integral range appropriate for the cycle.
A standard definition of IMEP is shown in Equation (1).
Where Vcyl is cylinder volume, P is cylinder pressure, dV is incremental cylinder volume, and the integral is taken over an engine power cycle running from a crank position of −π to +π (or Bottom Dead Center (BDC) through one revolution back to BDC).
Various methods of calculating IMEP during engine operation are known in the art. One common IMEP calculation method is the trapezoidal approximation, where the integral of Equation (1) is discretized in small increments of volume and summed over an engine power cycle. The trapezoidal approximation of IMEP is shown in Equation (2).
Where Pk and Pk+1 are successive cylinder pressure measurements, Vk and Vk+1 are cylinder volume measurements corresponding to Pk and Pk+1, and the summation is taken in increments of k from a value θ0 to a value θƒ.
Although the trapezoidal approximation IMEP calculation of Equation (2) is widely used, it is very sensitive to sampling resolution. That is, the trapezoidal approximation only yields an accurate value of IMEP if the pressure and volume increments k are very small—typically 1 degree of crank rotation or less. The need for high-resolution crankshaft position and cylinder pressure data means that the crankshaft position encoder 20 must have high-resolution capability, and it means that cylinder pressure data must be taken and processed very frequently. While these capabilities exist in engines today, they drive higher costs in the form of the encoder 20 itself, and analog-to-digital conversion, data processing and storage requirements for the volume of cylinder pressure data.
The goal of the present invention is to relax the requirement for high-resolution crank position and cylinder pressure data by providing a method of computing IMEP which is accurate even when the crank position and cylinder pressure data is measured far less frequently than every degree of crank angle. This would allow the crankshaft position encoder 20 to be a lower-cost, lower-resolution model, and would require significantly less cylinder pressure data to be processed and stored. This in turn would allow the total cost of a pressure-based control system for the engine 10 to be reduced.
In a first embodiment of the present invention, an indirect integration method of computing IMEP in an engine is provided. The indirect integration method begins with the introduction of a term PVn, where P is pressure, V is volume, and n is the ratio of specific heats. By definition,
d(PVn)=VndP+nVn−1PdV (3)
and
d(PV)=VdP+PdV (4)
Rearranging and integrating Equations (3) and (4) yields;
If the integral of Equation (5) is taken over a crank angle range from θ0 to θƒ, Equation (5) can be discretized and written as;
It can be seen that the left-hand side of Equation (6) is the definition of IMEP from Equation (1), with the exception that the (1/Vcyl) factor is missing. It therefore follows that IMEP can be approximated as the right-hand side of Equation (6), multiplied by the (1/Vcyl) factor, as follows;
Equation (7) can then be expanded and written as a summation of discrete measurements, as follows;
Where k is the sampling event number, Δ is the increment of crank angle between samples, and the remaining terms are as defined above.
It is then possible to define variables Gk and Hk to represent the volume terms of Equation (8), as follows;
It is notable that the variables Gk and Hk contain only constants and volume-related terms, which are known functions of cylinder volume and crank position. Therefore Gk and Hk can be computed offline and stored for any particular engine geometry, as they do not depend on cylinder pressure or any other real-time engine performance factor.
Substituting Gk and Hk into Equation (8) yields;
Again, it is noteworthy that Vcyl is a constant, and the terms Gk and Hk are pre-computed and known for each sampling event k. Therefore, IMEP can be calculated using Equation (11) by simply multiplying a cylinder pressure measurement, Pk+Δ, by its volume-related term, Gk, subtracting the product of the previous cylinder pressure measurement, Pk, and its volume-related term, Hk, and summing the results over an engine power cycle.
In a second embodiment of the present invention, a cubic spline integration method of computing IMEP in an engine is provided. In the cubic spline integration method, a cubic spline is fitted to the integral Equation (1). This allows IMEP to be calculated with sufficient accuracy, even when using sparse cylinder pressure data. According to this method, ƒ(x) is defined as a continuous function, as follows;
Where Vcyl is cylinder volume, P is cylinder pressure, and dV/dθ is the first derivative of cylinder volume with respect to crank angle position θ.
The function ƒ(x) is defined to have a continuous third derivative through the interval [a, b], where;
a=x0<x1< . . . <xn−1<xn=b (13)
It can be seen from Equation (1) and Equation (12) that a value for IMEP can be obtained by integrating the function ƒ(x) over one power cycle, that is, from;
Therefore an equation for IMEP can be written as;
Where the function S is the cubic spline integral of ƒ, θ0=x0 and θƒ=xn.
An algorithm for computing IMEP via the cubic spline integral S is defined as follows. First, a function M is defined as the first derivative of ƒ. Solving for Mat the initial point θ0 yields;
In Equation (17), θ0 is the beginning of the power cycle, that is, the beginning of the compression stroke, which is at a crank position of Bottom Dead Center (BDC), or −π. At this point, the cylinder pressure can be approximated as constant, and therefore;
P′(θ0)=0 (18)
P(θ0) can be easily obtained from the cylinder pressure sensor 22.
In order to resolve the first and second derivative terms of Equation (17), a formulation for volume V as a function of crank angle θ is needed. This can be expressed as follows;
V(θ)=K1−K2(cos(θ)+√{square root over (R2−sin2(θ)))} (19)
Where K1 and K2 are engine-related constants, and R is defined as r/L, with r being the crank radius and L being the connecting rod length. From Equation (19), the calculation of dV/dθ and d2V/d2θ become straightforward to one skilled in the art.
Next, a crank angle increment h is defined such that;
h=θi−θi−1 (20)
Where h can be defined as any value which may be suitable for the purpose, and i is step number. Since the objective of this method is to compute a value of IMEP using sparse cylinder pressure data, values of h which are significantly larger than 1 degree of crank angle will be explored, such as 3 degrees or 6 degrees.
Now a recursive calculation can be set up, where each power cycle of the engine 10 begins by initializing;
Where P(θ0) is the measured cylinder pressure at the cycle initiation location of Bottom Dead Center, Vcyl is total cylinder volume, and (d2V/d2θ)(θ0) is the second derivative of Equation (19) evaluated at the cycle initiation location of BDC. Also, at the cycle initiation, ƒ0=0 because the factor dV/dθ is zero at BDC, and S0=0 by definition.
Then, for each step i of crank angle increment h, the functions ƒ and M can be solved sequentially as follows;
Where P(θi) is the measured cylinder pressure at the current step i, (dV/dθ)(θi) is the first derivative of V with respect to θ evaluated at the current step i, and h is the crank angle increment.
Then the cumulative cubic spline function S can be calculated from the previous value of S, the current and previous values of M, and the previous value of ƒ, as follows;
The function S is calculated in a cumulative fashion from a value of S0=0 at cycle initiation until the power cycle ends when θi=θƒ, which is at BDC at the end of the power stroke. At that point, IMEP for the completed power cycle is output as the final value of S; that is, IMEP=Sθ
Both the indirect integration method and the cubic spline integration method of computing IMEP have been tested with simulations using real engine data. IMEP calculations using the disclosed methods with sparse data (sampling resolution at crank rotation increments of 3 degrees and 6 degrees) were found to be within 2% of IMEP calculations using dense data (crank rotation increment of 1 degree) in a traditional trapezoidal approximation. This variance of less than 2% is well within an acceptable range for using IMEP in the engine controller 24. Even sampling resolutions as large as 10 degrees were found to produce acceptable IMEP results using the disclosed methods. By using cylinder pressure data at crank position increments of 6 degrees instead of 1 degree, the disclosed methods achieve the desired goal of relaxing the requirements of high-resolution crank position and cylinder pressure data, and enable a reduction in the total cost of pressure-based engine control systems.
The foregoing discussion discloses and describes merely exemplary embodiments of the present invention. One skilled in the art will readily recognize from such discussion and from the accompanying drawings and claims that various changes, modifications and variations can be made therein without departing from the spirit and scope of the invention as defined in the following claims.
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