The subject matter disclosed herein relates generally to muffling systems, and, more specifically, to muffling devices capable of providing pressure drops, acoustic improvements, and desirable flow properties.
In a gas turbine engine, air is pressurized in a compression module. The air channeled through the compression module is mixed with fuel in a combustor and ignited, generating hot combustion gases, which flow through turbine stages that extract energy therefrom for powering the fan and compressor rotors and generate engine thrust to propel an aircraft in flight or to power a load, such as an electrical generator.
In some gas turbine engines, a portion of the high-pressure air, such as, for example, bleed air from a compressor, may be extracted or bled from the compressor for various needs. These needs include, for example, compressor flow bleeding which may be used to improve operability as well as to provide turbine cooling, bearing sump pressurization, purge air, or aircraft environment control. The air may be bled off from the compressor using bleed slots located over specific portions or stages of the compressor.
In least some gas turbine engines, during engine operation occurring in some operating conditions, the compressor may pump more air than is required for needs including the combustion process. In order to manage operability of the engine and combustion performance, a portion of the excess bleed air from the compressor may be routed through bleed conduits and exhausted into the fan flow stream, engine exhaust, or to ambient. The pressure and temperature of the air stream bled from the compressor may be very high. For example, bleed air pressure may be greater than about 1375 kPa and the bleed air temperature may be greater than about 538 degrees C. A transient bleed valve system (TBV) system is sometimes used for bleeding and exhausting the air removed from the compressor. For example, the exhaust area of some conventional bleed systems may be oversized to lower the flow velocity at the exhaust location to assure that the acoustic requirements are met for the application. The exhaust area, as well as the relatively gently expansions between the source pressure and exhaust, may contribute to the relatively large size and/or weight of these systems.
The problem: In some applications (e.g., aircraft), it may be undesirable to use large and/or heavy components to reduce noise generated by bleed air and/or to direct bleed air into a fan flow stream or other locations.
At least one solution for the above-mentioned problem(s) is provided by the present disclosure to include example embodiments, provided for illustrative teaching and not meant to be limiting.
An example muffling device according to at least some aspects of the present disclosure may include a muffling device body including an inlet (which may include an inlet flow restrictor) arranged to direct a flow of a compressible fluid into an interior of the muffling device body; a first orifice plate arranged to receive at least some of the flow of the compressible fluid from the interior of the muffling device body, the first orifice plate including at least one orifice extending through a wall; and/or a second orifice plate arranged to receive at least some of the flow of the compressible fluid from the interior of the muffling device body, the second orifice plate including at least one orifice extending through a wall. The first orifice plate and the second orifice plate may at least partially define a plenum arranged to receive the flow of the compressible fluid from the interior of the muffling device body via the orifice of the first orifice plate and via the orifice of the second orifice plate. The first orifice plate and the second orifice plate may be fluidicly opposed such that the flow of the compressible fluid through the orifice of the first orifice plate from the interior of the muffling device body into the plenum is directed at the wall of the second orifice plate and such that flow of the compressible fluid through the orifice of the second orifice plate from the interior of the muffling device body into the plenum is directed at the wall of the first orifice plate.
An example gas turbine engine according to at least some aspects of the present disclosure may include a compressor; a combustor arranged to combust fuel in compressed air received from the compressor; a turbine configured to receive hot, pressurized gas from the combustor and to drive the compressor; and a bleed air system. The bleed air system may include a bleed conduit arranged to withdraw bleed air from the compressor and a muffling device arranged to discharge the bleed air. The muffling device may include an inlet (which may include an inlet flow restrictor) fluidicly coupled to receive the bleed air from the bleed conduit, a first generally planar orifice plate and a second generally planar orifice plate arranged generally in parallel to direct the bleed air in a cross-impinging flow into a plenum, and an outlet arranged to discharge the bleed air from the plenum.
An example method of operating a muffling device according to at least some aspects of the present disclosure may include receiving a flow of a compressible fluid into an interior of a muffling device body of a muffling device via an inlet (which may include an inlet flow restrictor). The method may include directing the flow of the compressible fluid from the interior of the muffling device body into a plenum at least partially defined by substantially parallel first and second orifice plates, including directing a first portion of the flow of the compressible fluid from the interior of the muffling device into the plenum through at least one orifice extending through the first orifice plate generally towards a wall of the second orifice plate, and directing a second portion of the flow of the compressible fluid from the interior of the muffling device into the plenum through at least one orifice extending through the second orifice plate generally towards a wall of the first orifice plate. The method may include discharging the flow of the compressible fluid from the plenum via an outlet.
The subject matter for which patent claim coverage is sought is particularly pointed out and claimed herein. The subject matter and embodiments thereof, however, may be best understood by reference to the following description taken in conjunction with the accompanying drawing figures in which:
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
The present disclosure includes, inter alia, gas turbine engines, muffling devices, and methods of operating muffling devices.
In operation, air may flow through fan assembly 22. A portion of the air discharged from fan assembly 22 may be channeled to high-pressure compressor 14, where it may be further compressed and channeled to combustor 16. Products of combustion from combustor 16 may be utilized to drive high-pressure turbine 18 and/or low-pressure turbine 20. Another portion of the air discharged from fan assembly 22 may bypass core gas turbine engine 10 (e.g., via fan duct 3) and/or may be referred to as a fan flow stream 4.
At some operating conditions, a portion of the compressed air produced by high-pressure compressor 14 may be routed through bleed system 40, thereby becoming bleed air 2. Bleed air 2 from high-pressure compressor 14 may enter a bleed flow conduit 44. Bleed air 2 may pass through bleed flow conduit 44 and enter muffling device 100, which may direct bleed air 2 into a flow path, such as the fan flow stream 4. Flow of bleed air 2 through bleed flow conduit 44 may be controlled by a transient bleed valve 45. Muffling device 100, described in more detail herein below, may be in flow communication with bleed flow conduit 44 such that the bleed air 2 is discharged as exit flow stream 5 into a flow path, such as a fan duct 3 and mixes the air with another flow, such as fan flow stream 4. Some example embodiments may include a flow mixing vent system, such as an aero chimney, as described in U.S. Patent Application Publication No. 2011/0265490, which is incorporated herein by reference. An aero chimney and/or other plume control device may be arranged to prevent exit flow 5 from impacting temperature sensitive materials (e.g., materials capable of withstanding only relatively low temperatures). Some example embodiments may be used in connection with louver systems, such as those described in co-pending U.S. patent application Ser. No. 13/448,517, filed on Apr. 17, 2012, which is titled “MODULAR LOUVER SYSTEM,” and which is incorporated herein by reference.
In some example embodiments, inlet flow restrictor 122 may be configured to create a choked condition at a design flow rate. For example, the number, size, and/or spacing of holes 128 and/or the length of inlet flow restrictor 122 may be selected to provide a choked flow condition and/or to achieve acoustic characteristics. In some example embodiments, inlet flow restrictor may operate as a secondary flow restrictor, secondary to transient bleed valve 45 (
Although some example embodiments described herein incorporate a basket-type inlet flow restrictor, it is within the scope of the disclosure to use alternative inlet flow restrictors.
In some example embodiments, plenum 112 may be at least partially defined by a downstream end wall 130 and/or an upstream end wall 136 (see, e.g.,
Interior 104 of muffling device body 102 may be at least partially defined by side wall 140 and side wall 142, which may taper inwardly in a generally downstream direction. Muffling device body 102 may be generally widest at an upstream end near inlet 106 and/or may be generally narrowest at a downstream end near downstream end wall 130 of plenum 112. In some example embodiments, such tapering may provide a substantially uniform static pressure distribution, which may provide a substantially even flow distribution.
In some example embodiments, orifice plate 116 and orifice plate 120 may create a cross-impinging flow into plenum 112. For example, an axis 144 of orifice 114 of first orifice plate 116 may not be coaxial with an axis 146 of orifice 118 of second orifice plate 120. As a result, flow through orifice 114 of first orifice plate 116 may generally impinge on wall 134 of second orifice plate 120 and/or flow through orifice 118 of second orifice plate 120 may generally impinge on wall 132 of first orifice plate 116.
In some example embodiments, first orifice plate 116 and second orifice plate 120 may be disposed within interior 104 of muffling device body 102 such that flow 108 from interior 104 through orifices 114 of first orifice plate 116 and/or flow through orifices 118 of second orifice plate 120 substantially changes direction (see, e.g.,
In an example embodiment operating at a design flow condition, static pressures at various points may be as follows: point 204 about 1100 kPa; point 208 about 345 kPa; point 210 about 160 kPa (
In some example embodiments, flow through first orifice plate 116 and/or second orifice plate 120 may not be choked. In some example embodiments, flow through first orifice plate 116 and/or second orifice plate 120 may be choked.
In some example embodiments, an effective flow area of first orifice plate 116 and second orifice plate 118 may be greater than an effective flow area of inlet flow restrictor 122. In some example embodiments, an effective flow area of outlet 110 may be greater than the effective flow area of first orifice plate 116 and second orifice plate 118.
Some example embodiments according to at least some aspects of the present disclosure may be constructed in a modular form. For example, an embodiment may include an inlet flow restrictor 122, at one orifice plate 116, 120, and/or both an inlet flow restrictor 122 and one or more orifice plates 116, 120. Some embodiments may be readily reconfigurable, such as by being assembled using removable fasteners.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
---|---|---|---|
700785 | Kull | May 1902 | A |
1473349 | Kach | Nov 1923 | A |
1539595 | Powell | May 1925 | A |
1697794 | Stranahan | Jan 1929 | A |
1794276 | Bowes | Feb 1931 | A |
2701557 | Ramey | Feb 1955 | A |
2919761 | Smith | Jan 1960 | A |
2929248 | Sprenkle | Mar 1960 | A |
3016972 | Dugas | Jan 1962 | A |
3092206 | Moreau | Jun 1963 | A |
3105570 | Bezemes | Oct 1963 | A |
3120877 | Morris et al. | Feb 1964 | A |
3159238 | Shearer | Dec 1964 | A |
3191630 | Demyan | Jun 1965 | A |
3338331 | Jettinghoff | Aug 1967 | A |
3398881 | Greenberg et al. | Aug 1968 | A |
3493169 | Abild et al. | Feb 1970 | A |
3572391 | Hirsch | Mar 1971 | A |
3632223 | Hampton | Jan 1972 | A |
3665965 | Baumann | May 1972 | A |
3692140 | Smith | Sep 1972 | A |
3777489 | Johnson et al. | Dec 1973 | A |
3840051 | Akashi et al. | Oct 1974 | A |
3945759 | Bobo | Mar 1976 | A |
3951566 | Mattei et al. | Apr 1976 | A |
3964519 | De Baun | Jun 1976 | A |
4022112 | Putt et al. | May 1977 | A |
4113050 | Smith | Sep 1978 | A |
4128769 | Bons et al. | Dec 1978 | A |
4130173 | Cooksey | Dec 1978 | A |
4132285 | Milde et al. | Jan 1979 | A |
4142413 | Bellinga | Mar 1979 | A |
4156344 | Cuthbertson et al. | May 1979 | A |
4177780 | Pellerin | Dec 1979 | A |
4244440 | Matta et al. | Jan 1981 | A |
4244441 | Tolman | Jan 1981 | A |
4375841 | Vielbig | Mar 1983 | A |
4463552 | Monhardt et al. | Aug 1984 | A |
4537277 | Bryce | Aug 1985 | A |
4610326 | Kirchweger et al. | Sep 1986 | A |
4685533 | Piesik | Aug 1987 | A |
4890691 | Ching-ho | Jan 1990 | A |
4979587 | Hirt et al. | Dec 1990 | A |
5205719 | Childs et al. | Apr 1993 | A |
5261228 | Shuba | Nov 1993 | A |
5266754 | Swift | Nov 1993 | A |
5327941 | Bitsakis et al. | Jul 1994 | A |
5428954 | Cowan, Sr. | Jul 1995 | A |
5429102 | Edwards et al. | Jul 1995 | A |
5495872 | Gallagher et al. | Mar 1996 | A |
5557917 | Jaw | Sep 1996 | A |
5758488 | Batey | Jun 1998 | A |
6145544 | Dutertre et al. | Nov 2000 | A |
6405492 | Scheid | Jun 2002 | B1 |
6415747 | Asano et al. | Jul 2002 | B1 |
6558137 | Tomell et al. | May 2003 | B2 |
6565313 | Nikkanen et al. | May 2003 | B2 |
6588195 | Negulescu | Jul 2003 | B2 |
6695094 | Moffat et al. | Feb 2004 | B2 |
6776589 | Tomell et al. | Aug 2004 | B2 |
6880579 | Boger | Apr 2005 | B2 |
7089963 | Meheen | Aug 2006 | B2 |
7146961 | Westcott | Dec 2006 | B1 |
7210912 | Tomell et al. | May 2007 | B2 |
7267297 | Campbell et al. | Sep 2007 | B2 |
7344107 | Campbell et al. | Mar 2008 | B2 |
7364116 | Nguyen et al. | Apr 2008 | B2 |
7367424 | Brown et al. | May 2008 | B2 |
7387188 | Keller et al. | Jun 2008 | B2 |
7431125 | Williams | Oct 2008 | B2 |
7448469 | Seyler et al. | Nov 2008 | B2 |
7513119 | Zielinski et al. | Apr 2009 | B2 |
7611093 | Campbell et al. | Nov 2009 | B2 |
7730995 | Hunt et al. | Jun 2010 | B2 |
7762374 | Turner et al. | Jul 2010 | B2 |
7765784 | Lwasa et al. | Aug 2010 | B2 |
7797945 | Appleby et al. | Sep 2010 | B2 |
7798285 | Chiou et al. | Sep 2010 | B2 |
7891605 | Nguyen et al. | Feb 2011 | B2 |
8016071 | Martinus et al. | Sep 2011 | B1 |
20040238123 | Becknell | Dec 2004 | A1 |
20050067218 | Bristow et al. | Mar 2005 | A1 |
20100043447 | Kirby | Feb 2010 | A1 |
20100236256 | Hussain et al. | Sep 2010 | A1 |
20100263964 | Kosaka et al. | Oct 2010 | A1 |
20110265490 | Klasing et al. | Nov 2011 | A1 |
20120006615 | Klasing et al. | Jan 2012 | A1 |
Number | Date | Country |
---|---|---|
2136053 | Dec 2009 | EP |
2184447 | Dec 2010 | EP |
2184448 | Dec 2010 | EP |
Entry |
---|
Phong et al., “Noise Reduction of a Turbofan Bleed Valve,” 50th AIAA Aerospace Sciences Meeting, Nashville, Tennessee, Jan. 9-12, 2012. |
US 7,270,294, 09/2007, Campbell (withdrawn). |
GB Search Report and Opinion issued Oct. 26, 2011, in corresponding U.S. Appl. No. 13/178,159. |