High capacity automatic sheet input system for a reproduction apparatus

Information

  • Patent Grant
  • 6286827
  • Patent Number
    6,286,827
  • Date Filed
    Thursday, November 18, 1999
    24 years ago
  • Date Issued
    Tuesday, September 11, 2001
    23 years ago
Abstract
A high capacity copy sheet supplying system for reproduction apparatus, in which a large and heavy stack of copy sheets may be much more easily and accurately loaded therein, by a sheet supplying container insertable into the sheet supply input. This container has sheet stack confining side walls, a bottom wall with plural spaced apertures, and a false bottom tray insert loosely overlying that bottom wall on which the stack of copy sheets is supported. Plural lift rods are operatively connecting with an elevator system to provide movement of the lift rods up through the apertures in the bottom wall of the sheet supplying container, to engage and lift the false bottom tray and the large and heavy stack of copy sheets supported thereon by engagement of the ends of the lift rods, so as to lift up the large stack of copy sheets from within the sheet supplying container into engagement with a fixed position sheet feeder, and then to automatically maintain feeding of sheets from the top of the stack by maintaining with the elevator system the level of the top of the stack until the sheets are depleted by the sheet feeder. The same container can be used for an output stacker. It also may have a contents viewing window.
Description




Disclosed is an improved copy or print sheets loading and feeding system for a reproduction apparatus. In particular, for improved ease and convenience of loading a large and heavy stack of a large number of sheets of paper or other image substrate material into a high sheet capacity input for a reproduction apparatus, for providing uninterrupted or continuous feeding of a large number of sheets.




In reproduction apparatus, such as xerographic and other printers or multifunction machines, it is increasingly important to provide easier, faster, more reliable and more automatic handling and feeding of the physical sheets to be printed with images, with reduced printing interruptions for sheet reloading, and the disclosed system is an improvement therein.




The disclosed system is particularly suitable for integration into or use with what is known in the art as a high capacity or “high-cap” feeder. It can enable uninterrupted feeding of the sheets to be printed from a large stack thereof, by automatic lifting of, and maintaining the vertical position of, the top of the stack with the sheet feeder which is feeding the sheets sequentially to the printer as the stack is depleted by that sheet feeding. It can provide high capacity sheet feeding without having to manually remove the sheets from their container and then manually restack the sheets into a “high-cap” feeder input.




Some examples of “high cap” sheet feeders, with or without elevator trays lifting and maintaining large stacks of copy sheets into engagement with a sheet feeder input to a copier or printer with various stack elevator systems, are disclosed in Xerox Corp. U.S. Pat. Nos. 4,436,406; 4,718,658; 5,152,520; and 5,328,167.




In the disclosed system a large, heavy, stack of sheets may be loaded directly into the printer sheet input while still held in their shipping and storage container, yet those sheets, or that novel container, does not have to be thereafter lifted or moved. Rather, the stack may be automatically lifted vertically up from inside that container towards the sheet feeder by a novel stack lifting system. As disclosed in the embodiment herein, that may be provided by supporting the entire stack of sheets on a liftable false bottom stack supporting tray, which tray may be lifted by lift rods extending upwardly through apertures in the bottom of the shipping and storage container.




U.S. Pat. No. 4,556,210 may also be of background interest, as to a large sheet stack receptacle loading system.




Other disclosed features include a reusable copy sheet shipping and storage container which can also be used as an output sheet stacker and transporter for the printed sheets.




Also, this container may have a transparent vertically extending side window showing the stack level therein, and/or showing any identifying or marking idicia on the edges of the sheets, before or after printing. After printing and finishing, this same window can also be used to view tape, colored banner sheets, or other print job or shared users jobs separator sheets, or other set separation indicia which is visible at the edges of sheets inside this container.




Thus, the disclosed container embodiment is especially suitable for use as a printed sheets output stacker and temporary removal, transport, and/or storage container for the sets of printed sheets. In particular, it can be effectively used with a system of output set temporary binding and edge identification, as described in U.S. Pat. No. 5,980,676, issued Nov. 9, 1999 to the same Murray O. Meetze, Jr., from allowed U.S. App. Ser. No. 08/128,929 (D/90136D). The published European Patent Office equivalent application is Number EP 0 547 788, published on Jun. 23, 1993. It describes and shows plural sheet print jobs with separating and edge identifying indicia such as individually bar coded removable tapes which would be readily visible through the container side window system of the disclosed embodiment here. That is, as described in that patent, small removable print job and/or printer user labeling and set-holding tapes extending around opposing edges of each distinct print job or printed document stacked into the subject exemplary container, with the bar codes or other indicia for each taped document or print job set of sheets being visible though the window in the side of the box.




A specific feature of the specific embodiment disclosed herein is to provide in a high capacity copy sheet supplying system for a reproduction apparatus, with a sheet feeder for feeding copy sheets into said reproduction apparatus, and with a sheet supply input into which a large and heavy stack of a large number of copy sheets may be loaded, and with an elevator system for lifting the stack of copy sheets in said sheet supply input into sheet feeding engagement between the top of said stack and said sheet feeder, and for maintaining the top of said stack in said sheet feeding engagement with said sheet feeder as said stack is depleted by said feeding of said copy sheets by said sheet feeder into said reproduction apparatus, the improvement in said high capacity copy sheet supplying system comprising: a sheet supplying container insertable into said sheet supply input of said high capacity sheet supplying system, said sheet supplying container having sheet stack confining side walls and a bottom wall with plural spaced apertures, a false bottom tray insert loosely overlying said bottom wall of said sheet supplying container, said large and heavy stack of copy sheets being supported on said false bottom tray insert in said sheet supplying container, plural spaced apart lift rods operatively connecting with said elevator mechanism for substantially vertical movement, said lift rods being respectively spaced in alignment with respect to said plural spaced apertures in said bottom wall of said sheet supplying container, said lift rods extending substantially parallel to one another and having rod ends in substantially the same plane, said plurality of spaced apart lift rods being movable by said elevator system to extend up through said plural spaced apertures in said bottom wall of said sheet supplying container to engage and lift said false bottom tray insert and said large and heavy stack of copy sheets supported thereon by lifting engagement of said rod ends of said lift rods with said false bottom tray insert, so as to lift said large and heavy stack of copy sheets relative to said sheet supplying container and into engagement with said sheet feeder.




Further specific features disclosed herein, individually or in combination, include those wherein said sheet supply input includes a supporting surface for said sheet supplying container and an input alignment system for said sheet supplying container for aligning said plural spaced apertures in said sheet supplying container with said plural spaced apart lift rods; and/or wherein said sheet supplying container has at least one said side wall with a vertical transparent window through which the height of said stack of copy sheets in said sheet supplying container is visible from outside of said sheet supplying container; and/or wherein said plural spaced lift rods comprises four such rods; and/or wherein said elevator system includes a sheet stacking elevator tray for manually stacking sheets thereon for feeding said sheets with said sheet feeder without said sheet supplying container; and/or wherein said sheet supplying container is a reusable container adapted to be alternatively placed at the output of a reproduction apparatus for the stacking therein of printed sheets outputted by said reproduction apparatus; and/or wherein said sheet supplying container has at least one said side wall with a vertical transparent window through which the edges of printed sheets in said sheet supplying container are visible from outside of said sheet supplying container; and/or a high capacity sheet supplying system for a reproduction apparatus with an input sheet feeder and a sheet supply input, said sheet supplying system comprising: a sheet supplying container which is insertable into said sheet supply input of said reproduction apparatus, said sheet supplying container having sheet stack confining side walls and having an apertured bottom wall, said sheet supplying container having a false bottom tray insert loosely overlying said bottom wall of said sheet supplying container, and a large and heavy stack of copy sheets supported on said false bottom tray insert in said sheet supplying container, said large and heavy stack of copy sheets being liftable out of said sheet supplying container into engagement with said input sheet feeder by mechanically lifting said false bottom tray insert within said sheet supplying container through said apertured bottom wall of said sheet supplying container; and/or wherein said sheet supplying container has enclosing side walls for maintaining single stack alignment of said large and heavy stack of copy sheets in said sheet supply input of said reproduction apparatus; and/or wherein at least one said enclosing side wall has a vertical transparent window through which one edge of said copy sheets within said sheet supplying container are externally visible; and/or an improved method of loading a tall stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said tall stack of printing sheets in sheet feeding engagement with a sheet feeder for feeding said sheets to said printer, comprising: inserting a sheet stack transporting container holding said tall stack of printing sheets therein into said printing sheets feeding input of said printer without unloading said sheets from said container, said container having an apertured bottom, supporting said tall stack of printing sheets in said container on a false bottom tray insert, said false bottom tray insert being inside of said container and overlying an apertured bottom of said transporting container, and lifting and maintaining the top of said tall stack of printing sheets in said container in engagement with said sheet feeder with a lifting system inserted through at least some of said apertures in said apertured bottom of said container, said lifting system engaging and lifting said false bottom tray insert and thus lifting said tall stack of printing sheets supported thereon; and/or the improved method of loading a tall stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said tall stack of printing sheets in sheet feeding engagement with a sheet feeder, further including maintaining said top of said tall stack of printing sheets at a level extending slightly above the top of said sheet stack transporting container by said lifting as said sheets are fed by said sheet feeder to said printer; and/or further including supporting said sheet stack transporting container on a fixed supporting surface while said false bottom tray insert and said tall stack of sheets supported thereon are being so lifted; and/or wherein said false bottom tray insert is automatically repeatedly lifted vertically as said sheets are fed by said sheet feeder to maintain the top of said stack at substantially the same vertical position relative to said sheet feeder; and/or wherein said lifting by said lifting system of said false bottom tray insert comprises commonly pushing a plurality of spaced apart parallel lifting rods up through said apertures in said bottom of said sheet stack transporting container into lifting engagement with said false bottom tray insert.




In the description herein the term “sheet” refers to a usually flimsy physical sheet of paper, plastic, or other suitable physical image substrate for being printed on, whether precut or initially web fed. As referring to a reproduction apparatus, such a sheet may be variously or alternatively referred to as a “copy sheet”, “paper”, “plain paper” (even though it may be partially pre-printed), “plain paper input” or just “input”, before printing, which after printing may be variously referred to as a “print”, “copy”, “hardcopy” or “output”. A “print job” is normally a set of related sheets, usually one or more collated copy sets, copied from a set of original document sheets or electronic document page images, from a particular user, or otherwise related. The term “document” was previously used in many cases to mean an “original” sheet being copied but now more typically is used broadly to encompass plural related pages of images, or a single page image, either electronic pages or pages on physical sheets. The terms “printer” or “reproduction apparatus” as used herein both broadly encompass various xerographic or other copiers, printers, or multifunction machines




As to specific components of the subject apparatus, or alternatives therefor, it will be appreciated that, as is normally the case, some such components are known per se in other apparatus or applications which may be additionally or alternatively used herein, including those from art cited herein. All references cited in this specification, and their references, are incorporated by reference herein where appropriate for appropriate teachings of additional or alternative details, features, and/or technical background. What is well known to those skilled in the art need not be described here.











Various of the above-mentioned and further features and advantages will be apparent from the specific apparatus and its operation described in the example below, and the claims. Thus, the present invention will be better understood from this description of one specific embodiment, including the drawing figures (approximately to scale) wherein:





FIG. 1

is a frontal perspective view of one embodiment of a disclosed high capacity sheet loading and feeding system for the high capacity input portion of an otherwise conventional printer, incorporating aspects of the present invention;





FIG. 2

is a perspective view of a portion of the embodiment of

FIG. 1

, in particular an exemplary special sheet storage and transporting container per se with copy sheets stacked therein plus one example of part of the associated stack lifting for sheet feeding system for which said container operatively cooperates, shown in a position as the container is being initially loaded into a printer input, in this particular embodiment;





FIG. 3

is a view otherwise identical to

FIG. 2

but showing the relative positions of those same components after said initial loading, showing the conventional container box top removed and the top of the stack shown lifted up and slightly extending above the top of the open container for feeding sheets sequentially therefrom, while the remainder of the stack is still inside the container which is holding the stack in its properly stacked position (in both

FIGS. 2 and 3

, optional edge markings on the edges of the sheets are also illustrated);





FIG. 4

is a partially rear cross-sectional view of the embodiment of

FIG. 1

; and





FIG. 5

schematically shows an example of an otherwise well known reproduction and sheet supply system containing three of the embodiments of

FIGS. 1-4

, one of which is integral the printer one of which is in an attached modular additional high capacity sheet supply unit, and a third being used in a connecting on-line finisher unit as a removable sheet output stacker container for multiple printed and taped sheet sets.











Referring to the Figures, there is shown in the disclosed embodiment a system


10


, by which an otherwise conventional reproduction apparatus (printer


20


) can be directly loaded with a special container or box


30


, for improved loading and automatic feeding of a large stack of copy sheets


40


therefrom, with reduced operator effort, greater convenience, and improved stack registration control. This disclosed high capacity sheet feeding system


10


allows the copy sheets to be fed directly into the reproduction apparatus


20


for printing from a special supply container, such as


30


, instead of requiring the machine


20


user or operator to manually unstack, unwrap and load plural reams of copy sheets into a conventional high capacity feeder. That is needed in order to provide a large (tall) stack of sheets sufficient to allow longer printing runs and/or larger print jobs without printing interruptions for reloading more copy sheets. For example, the particular exemplary sheet storage and transporting box or other container illustrated here can contain five or more reams of standard “4024” Xerox Corp. copy paper in a stack of about 25.4 cm (ten inches) high. Furthermore, manual sheet re-stacking errors (offset or skewed portions of a stack), which can lead to sheet feeding errors, are also avoided, because the stack remains within, and remains registered by, the four stack-confining side walls of the container


30


except for a minor upper portion of the stack


40


which extends above the top edges of those side walls of the opened container


30


for sheet feeding.




The disclosed high capacity sheet feeding system


10


may be part of, and compatible with, an otherwise existing or conventional high capacity sheet feeding module


12


, integral the printer


20


. The module


12


, as is well known, may be integral to various reproduction machines or an add-on accessory thereto. The module


12


here conventionally provides a top sheet feeder


14


for the copy sheet input


22


to a printer


20


. The top sheet feeder


14


of the module


12


is overlying an otherwise conventional sheet stacking input


16


comprising an otherwise conventional vertically repositionable elevator tray


18


(previously used as a loading shelf for stacking the copy sheet thereon, but not in this embodiment).




As shown for example in

FIG. 4

(or the cited references), the elevator tray


18


may be vertically elevated towards the paper feeder


14


(here, to lift and maintain the top of the stack


40


thereagainst with lifting rods


50


, as will be described). The elevator tray


18


may so moved by various known lift systems. Here the lift system


26


comprises by a motor and gear box driven lead screw and guides system, controlled in a known manner by a controller


100


. Connecting control sensors, as also shown in

FIG. 4

, may also be provided, and/or a pivoting or other engagement switch may be provided in the sheet feeder


14


itself. These controls act to stop the lifting movement of the lift system


26


once the top of the sheet stack


40


is moved up into engagement with the top sheet feeder


14


, and to restart and further lift up the top of the stack


40


as sheets are depleted therefrom by being fed off.




Fixed alignment surfaces


24


or guide members are also provided as part of the stacking input


16


so that as a copy sheets supply box


30


is inserted into the stacking input


16


, the box


30


is aligned on both axes. Thus, the inserted box


30


is automatically correctly aligned under the sheet feeder


14


, and is also aligned over the positions of the stack lifting rods


50


(to be described), which rods


50


are preferably in fixed positions relative to the elevator tray


18


, as shown, or integral therewith, or in a rod unit which replaces the elevator tray


18


and is connected to the lift system


26


instead of the tray


18


.




Heretofore, the copy sheets for the input


16


of the high cap module


12


would normally have had to have been manually unloaded from a prior paper supply container and unwrapped, one or more reams at time, and then manually placed onto the elevator tray


18


, one or more reams at a time, neatly manually restacked in vertical alignment with one another, every time more copy sheets were needed at that sheet supply input


16


. That is, several manual unpacking, unwrapping, and restacking steps. Uneven restacking could result in missfeeding.




With the disclosed high capacity sheet feeding system


10


, the conventional high cap feeder module


12


may still conventional feed copy sheets sequentially from the top of a stack of sheets at the sheet input


16


with the existing, conventional, sheet feeder


14


to the connecting conventional printer


20


sheet input


22


, without any required modifications or additional cost. Yet, with the disclosed high capacity sheet feeding system


10


, the high cap feeder module


12


can continuously feed, without interruptions, plural reams of copy paper, in a single stack of copy sheets


40


, without operator intervention. In the disclosed system


10


, the copy sheets feed directly from the copy sheet transporting and supply box or container


30


to the sheet feeder


14


to feed the printer


20


, without any of the above-described manual unpacking, unwrapping, and restacking steps, as will be described.




Simply removing a box top (as shown in

FIG. 2

) from the copy sheet supply box


30


and placing that opened box


30


in the sheet input


16


, as shown in FIG.


3


and

FIG. 4

, is the only operator manual operation required to load a large stack


40


of copy sheets into the input


16


of the printer


20


. The box


30


top may be conventional, as shown in FIG.


2


. It may be simply lifted off, preferably after a strip of sealing tape around the edges of the box top is removed, as in a conventional paper supply box for xerographic copy paper.




The operator simply loads the full paper supply box


30


into the stacking input


16


, overlying the tops of the rods


50


. In this embodiment of

FIG. 4

the bottom


32


of the box


30


may be loaded by sliding it onto a fixed U-shaped or other box bottom supporting surface member


28


. The loading surface


28


is spaced above the lowest position of the elevator tray


18


by at least the length of the rods


50


in this example, so that the rods


50


do not interfere with the horizontal loading movement and lateral alignment of the box


30


.




The bottom


32


of the box


30


itself has a plurality of holes, openings or apertures


34


, here four of them, to allow the subsequent entry therethrough of a corresponding (or lesser) number of lift rods


50


. As noted, the rods


50


here are supported by or integral with the elevator tray or prior loading shelf


18


of the high capacity feeder module


12


, or otherwise connected to be lifted by the lift system


26


.




Inside the box


30


, overlying the holes


34


, is a rigid tray or false bottom


36


which is overlying, and initially resting on, the bottom


32


of the box, and is underlying all of the copy sheets in the box. That is, the stack


40


rests on, and is supported by, the tray or false bottom


36


.




As the four lift rods


50


, all of the same height, are commonly lifted up together through the holes


34


in the bottom


32


of the box


30


by the lift system


26


, the tops of these lift rods


50


engage and lift this unapertured (at least in the same areas) false bottom


36


and thereby push up the entire stack of paper within the supply box


30


up and out of the box and into engagement with the high capacity stack feeder


14


. The false bottom


36


is loose in the bottom of the box


30


, by having somewhat smaller dimensions than the interior dimensions of the box


30


.




The sheet feeder


14


is oriented above the box


30


loading position in a position to feed the sheets directly from their initial stack orientation in the inserted supply box


30


. As the sheets feed out, the four lift bars


50


automatically integrally move up to compensate for what would otherwise be a reduction in the stack height position relative to the feeder


14


, thus allowing the feeder


14


to remain in substantially the same position, for feeding the entire stack


40


. (As is well known, the feeder


14


may be pivotal for partial adjustment to the level of the top of the stack from which it is feeding.)




The tray or false bottom


36


may also provide a seal for the holes


34


in the bottom


32


of the stacking box


30


before it is placed in use. The false bottom


36


may be, for example, heavy cardboard with a waterproof coating, or plastic, providing a sufficient seal to protect the paper inside the box before it is used. However, the holes


34


could also be covered on the outside or inside of the box bottom


32


with a tearable tape which could be sufficiently thin to be easily removed or ruptured automatically by the lift bars


50


penetrating through the holes


34


. The false bottom


36


is preferably a sufficiently thick and rigid cardboard or rigid plastic flat panel or the like that is strong enough to hold on top of it the weight of all of the paper and also stay relatively flat even though supported on only a “4-point suspension” on the tops of the four lift rods


50


. The tray or false bottom


36


may be of the same or different material as the box


30


itself. It may be a simple planar sheet, or have bottom dimples or recesses engaged by the ends of the rods


50


, as shown in FIG.


4


.




As one example, the stack lifting bars or rods


50


would need to be only approximately 30 cm (12 inches) high for a box with an approximately 25 cm (ten inch) high stack, allowing approximately 5 cm (2 inches) for the travel and gradual lifting up of all of the paper in the box


30


, to empty the box


30


, as the top sheets are fed off the exposed top of the stack


40


by engagement with the sheet feeder


14


. The number of lift rods


50


could, of course, be increased or decreased from the


4


shown here, if desired or necessary. Four rod ends provides stable vertical lifting with reasonably distributed forces, thus not requiring a particularly thick or strong stack supporting tray or false bottom


36


. The rods


50


may be simple vertical rods of plastic or other suitable material, such as cylindrical or square tubes or channels on the order of approximately 2 cm (¾ inches) in diameter or greater, or even L or I beams of approximately those dimensions per side.




Various other alternative elevator and elevator tray mechanisms known to existing high capacity feeder trays, or copy sheet output trays, can be utilized with the lift rods


50


or other versions thereof, and need not be described herein. For example, as an alternative to what is shown here, the elevator mechanism could connect only with the rods


50


, and a fixed position but apertured box


30


loading surface member could be provided, such that in their lowest position the tops of the rods


50


could be approximately flush with that generally horizontal loading surface on which the supply box


30


is loaded. The rods


50


would then elevate up through the apertures in the loading surface and the box bottom


32


resting thereon to engage the stack supporting tray


36


within the box


30


. In another alternative the rods


50


can be integral the elevatable loading shelf


18


rather than being mounted to a base plate as a separate unit which is mounted on that shelf


18


, as shown.




In another alternative, a dual mode high cap feeder can be provided, so that it can be used with or without the disclosed special supply box. The elevator tray under the box can be conventionally designed to unhook or unlatch from the elevator posts if the special supply box is present, or be latched to the posts to hold, lift and feed a manually loaded stack of paper thereon without the special box.




As noted above, lead-in guides or baffles


24


in the module


12


can be provided to ensure that the box


30


is properly positioned and aligned within the copy sheet input


16


—with the box holes


34


aligned over the tops of the lift rods


50


, thereby ensuring that the rods


50


are in position to move up through those holes


34


in the bottom of the box to engage the tray or false bottom


36


, as particularly shown in FIG.


4


. The holes


34


may of course be substantially larger in diameter than the diameter of the lift rods


50


, to provide non-critical alignment.




Furthermore, the copy paper supply boxes


30


can be reusable. When a copy sheet supply box


30


is (automatically) emptied, as described herein, it can be used at the output end of the printer


20


, as shown in

FIG. 5

, as a output stacker and transport container for the finished printed sheet sets.




The box


30


may also be provided as shown with a vertical viewing window


38


in a side wall of the box


30


which allows the operator to view the level of paper remaining to be fed before another reloading operation is required. When a box


30


is being alternatively used as a output stacker, the same vertical viewing window


38


can then allow the operator to view the level or fullness of the stack within the box. The transparent window


38


may be provided by a Mylar™ or other clear plastic strip sealed to each side of the window slot in the side of the box


30


. This viewing window


38


may have a removable tape protective cover which can be removed when the box


30


is to be used.




It will be appreciated from this teaching that various alternatives, modifications, variations or improvements therein may be made by those skilled in the art, which are intended to be encompassed by the following claims.



Claims
  • 1. In a high capacity copy sheet supplying system for a reproduction apparatus, with a sheet feeder for feeding copy sheets into said reproduction apparatus, and with a sheet supply input into which a multi-ream stack of a large number of copy sheets may be loaded, and with an elevator system for lifting the stack of copy sheets in said sheet supply input into sheet feeding engagement between the top of said stack and said sheet feeder, and for maintaining the top of said stack in said sheet feeding engagement with said sheet feeder as said stack is depleted by said feeding of said copy sheets by said sheet feeder into said reproduction apparatus, the improvement in said high capacity copy sheet supplying system comprising:a sheet supplying container insertable into said sheet supply input of said high capacity sheet supplying system, said sheet supplying container having sheet stack confining side walls and a bottom wall with plural spaced apertures, a false bottom tray insert loosely overlying said bottom wall of said sheet supplying container, said stack of copy sheets being supported on said false bottom tray insert in said sheet supplying container, plural spaced apart lift rods operatively connecting with said elevator mechanism for substantially vertical movement, said lift rods being respectively spaced in alignment with respect to said plural spaced apertures in said bottom wall of said sheet supplying container, said lift rods extending substantially parallel to one another and having rod ends in substantially the same plane, said lift rods extending longer than said sheet stack confining side walls, said plurality of spaced apart lift rods being movable by said elevator system to extend up through said plural spaced apertures in said bottom wall of said sheet supplying container to engage and lift said false bottom tray insert and said stack of copy sheets supported thereon by lifting engagement of said rod ends of said lift rods with said false bottom tray insert, so as to vertically lift said stack of copy sheets relative to said sheet supplying container above said sheet stack confining side walls and into engagement with said sheet feeder.
  • 2. The high capacity copy sheet supplying system of claim 1, wherein said sheet supply input includes a supporting surface for said sheet supplying container and an input alignment system for said sheet supplying container for aligning said plural spaced apertures in said sheet supplying container with said plural spaced apart lift rods.
  • 3. The high capacity copy sheet supplying system of claim 1, wherein said sheet supplying container has at least one said side wall with a vertical transparent window through which the height of said stack of copy sheets in said sheet supplying container is visible from outside of said sheet supplying container.
  • 4. The high capacity copy sheet supplying system of claim 1, wherein said plural spaced lift rods comprises four such rods.
  • 5. The high capacity copy sheet supplying system of claim 1, wherein said elevator system includes a sheet stacking elevator tray for manually stacking sheets thereon for feeding said sheets with said sheet feeder without said sheet supplying container.
  • 6. The high capacity copy sheet supplying system of claim 1, wherein said sheet supplying container is a reusable container adapted to be alternatively placed at the output of a reproduction apparatus for the stacking therein of printed sheets outputted by said reproduction apparatus.
  • 7. The high capacity copy sheet supplying system of claim 6, wherein said sheet supplying container has at least one said side wall with a vertical transparent window through which the edges of printed sheets in said sheet supplying container are visible from outside of said sheet supplying container.
  • 8. An improved method of loading a multi-ream stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said multi-ream stack of printing sheets in sheet feeding engagement with a sheet feeder for feeding said sheets to said printer, comprising:unsealing and inserting a sealed sheet stack shipping container holding said multi-ream stack of printing sheets therein into said printing sheets feeding input of said printer without unloading said sheets from said container, said container having an multi-apertured bottom and a false bottom tray insert supporting said multi-ream stack of printing sheets in said container on said false bottom tray insert, said false bottom tray insert being inside of said container and overlying said multi-apertured bottom of said shipping container, and lifting and maintaining the top of said multi-ream stack of printing sheets in said shipping container in engagement with said sheet feeder with an automatic lifting system comprising a an elevator system operatively engaging a plurality of spaced apart elongated lifting rods inserted through at least some of said apertures in said multi-apertured bottom of said shipping container, said lifting system engaging, supporting, and lifting said false bottom tray insert to lift at least a portion of said multi-ream stack of printing sheets supported thereon up above said container for said engagement with said sheet feeder.
  • 9. The improved method of loading a multi-ream stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said multi-ream stack of printing sheets in sheet feeding engagement with a sheet feeder of claim 8, further including maintaining said top of said multi-ream stack of printing sheets at a level extending slightly above the top of said sheet stack transporting container as said sheets are fed by said sheet feeder to said printer.
  • 10. The improved method of loading a multi-ream stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said stack of printing sheets in sheet feeding engagement with a sheet feeder of claim 8, further including supporting said sheet stack transporting container on a fixed supporting surface while said false bottom tray insert and said tall stack of sheets supported thereon are being so lifted.
  • 11. The improved method of loading a multi-ream stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said stack of printing sheets in sheet feeding engagement with a sheet feeder of claim 8, wherein said false bottom tray insert is automatically repeatedly lifted vertically as said sheets are fed by said sheet feeder to maintain the top of said stack at substantially the same vertical position relative to said sheet feeder.
  • 12. The improved method of loading a multi-ream stack of printing sheets into a high capacity printing sheets feeding input of a printer and maintaining the top of said stack of printing sheets in sheet feeding engagement with a sheet feeder of claim 8, wherein said lifting by said lifting system of said false bottom tray insert comprises commonly pushing a plurality of spaced apart parallel lifting rods up through said apertures in said bottom of said sheet stack transporting container into lifting engagement with said false bottom tray insert.
  • 13. The high capacity copy sheet supplying system of claim 1, wherein said sheet supplying container is a fully enclosable cardboard shipping container for shipping protection of said multi-ream stack of copy sheets therein.
  • 14. The high capacity copy sheet supplying system of claim 13, wherein said sheet supplying container is adapted to be reusable as a printed sheets stacking container placed at the printed sheets output of said reproduction apparatus for the stacking therein of printed sheets outputted by said reproduction apparatus.
  • 15. The improved method of loading a multi-ream stack of copy sheets of claim 9, further comprising removing said sheet stack transporting container from said printing sheets feeding input of said printer after all of said printing sheets have been fed from said container and placing said container at the printed sheets output of said printer.
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3758105 Okamoto Sep 1973
4436406 Murasaki et al. Mar 1984
4504053 Shiozawa Mar 1985
4556210 George Dec 1985
4718658 Hirose et al. Jan 1988
4750729 Kanoto et al. Jun 1988
4770301 Nagel Sep 1988
4802586 George Feb 1989
4830354 Penson May 1989
4946157 Gunther Aug 1990
5152520 Farrell Oct 1992
5219158 Kilian et al. Jun 1993
5228678 Matsuda et al. Jul 1993
5328167 Frank Jul 1994
5980676 Meetze Nov 1999
Foreign Referenced Citations (1)
Number Date Country
0 547 788 B1 Jun 1993 EP