High density electrical connector assembly with reduced insertion force

Information

  • Patent Grant
  • 6623310
  • Patent Number
    6,623,310
  • Date Filed
    Tuesday, July 9, 2002
    22 years ago
  • Date Issued
    Tuesday, September 23, 2003
    21 years ago
Abstract
An electrical connector assembly includes an electrical receptacle connector (100; 300) and an electrical header connector (200; 400). The electrical receptacle connector includes an insulative housing (110; 310), a number of wafers (130; 350) accommodated in the insulative housing, and a number of inner printed circuit boards (120; 320). Each wafer has a wafer body (131; 3113), a number of signal contacts (132; 330) and a grounding bus (133; 340). Each inner printed circuit board has a mounting portion (124; 324) extending between two adjacent wafers to electrically contact with the signal contacts and the grounding buses and a mating portion (123; 323). The electrical header connector has an insulative housing (210; 410) and a number of wafers (220; 440) accommodated in the insulative housing to receive therebetween and electrically contact with the mating portions of the inner printed circuit boards of the electrical receptacle connector.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to electrical connectors, and particularly to high density electrical connector assemblies for electrically interconnecting printed circuit boards.




2. Description of the Related Art




An arrangement for joining several printed circuit boards is to have one printed circuit board serve as a backplane and other printed circuit boards, called daughter boards, connected through the backplane. The backplane is usually provided with many connectors. Conducting traces in the printed circuit board connect signal pins in the connectors so that signals may be routed between the connectors. The daughter boards also contain connectors that are plugged into the connectors on the backplane. In this way, signals are routed among the daughter boards through the backplane.




Continued advances in the design of electronic devices for data processing and communications systems have placed rigorous demands on the design of electrical connectors. Specifically, electrical connectors for electrically connecting the backplanes and the daughter boards need to have higher densities and pin counts for design advances which increase integration of solid state devices and which increase the speed of data processing and communication. However, the increased density and pin counts unavoidably add the difficulties of mounting the electrical connectors to the backplanes and/or the daughter boards and of mating the electrical connector on the daughter board with the electrical connector on the backplane, and so on.




U.S. Pat. No. 5,975,921 issued on Nov. 2, 1999 discloses a high density electrical connector and is devoted to solve the problems of how to mount the high density electrical connector to a printed circuit board.




U.S. Pat. No. 6,220,896 issued on Apr. 24, 2001 is directed to a high density electrical connector which uses the stripline configuration to reduce the cross talk between signal contacts thereof.




U.S. Pat. No. 6,227,882 issued on May 8, 2001 discloses a high density electrical connector balancing the forces between electrical contacts thereof and of an electrical connector complementary therewith.




U.S. Pat. No. 6,299,484 issued on Oct. 9, 2001 discloses a high density electrical connector, a shielding plate of which is mechanically supported by and electrically connected with one of a column of electrical contacts thereof.




U.S. Pat. Nos. 6,179,663 and 6,206,729 issued respectively on Jan. 30, 2001 and Mar. 27, 2001 respectively disclose a high density electrical interconnect system having each of a first and a second electrical connectors thereof use multiple grounding methods to reduce or prevent spurious signals from interfering with high density contacts carrying high speed transmissions.




None of the electrical connector assemblies of the above-mentioned patents addresses the difficulties of mating the high density electrical connectors. Therefore, an improved electrical connector assembly is desired.




SUMMARY OF THE INVENTION




A major object of the present invention is to provide a high density electrical connector assembly comprising an electrical receptacle connector and an electrical header connector and reducing an insertion force needed to mate the electrical receptacle connector and the electrical header connector.




A high density electrical connector assembly in accordance with the present invention comprises an electrical receptacle connector mounted to a first printed circuit board and an electrical header connector complementary to the electrical receptacle connector and mounted to a second printed circuit board. The electrical receptacle connector comprises an insulative housing, a plurality of wafers accommodated in the insulative housing, and a plurality of inner printed circuit boards each comprising a mating portion and a mounting portion. Each wafer comprises a wafer body, a plurality of signal contacts mounted to one side of the wafer body, and a grounding bus mounted to the wafer body and each comprising a plurality of fingers extending along the one side of the wafer body and a plurality of tabs extending along the other side of the wafer body. The mounting portion of each inner printed circuit board is inserted between two adjacent wafers and electrically contacts with the signal contacts and fingers of one wafer and tabs of another adjacent wafer. The signal contacts, the fingers and the tabs are stagger with respect to each other.




The electrical header connector comprises an insulative housing and a plurality of wafers accommodated in the insulative housing for receiving therebetween and electrical engaging with the mating portions of the inner printed circuit boards of the electrical receptacle connector during the mating of the two electrical connectors. Each wafer comprises a wafer body, a plurality of signal contacts mounted to one side of the wafer body for electrically engaging with the inner printed circuit board, and a grounding bus mounted to the wafer body and each comprising a plurality of fingers and tabs for electrically contacting the inner printed circuit board. The signal contacts, the fingers and the tabs of the grounding buses are stagger with respect to each other.











Other objects, advantages and novel features of the invention will become more apparent from the following detailed description of the present embodiment when taken in conjunction with the accompanying drawings.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of an electrical receptacle connector of a high density electrical connector assembly in accordance with a first embodiment of the present invention and a printed circuit board to which the electrical receptacle connector is mounted;





FIG. 2

is a view similar to

FIG. 1

but taken from another perspective;





FIG. 3

is a view similar to

FIG. 1

but taken from yet another perspective;





FIG. 4

is an assembled perspective view of

FIG. 1

;





FIG. 5

is an exploded perspective view of wafers and inner printed circuit boards of the electrical receptacle connector of

FIG. 1

;





FIG. 6

is a view similar to

FIG. 5

, but taken from another perspective;





FIG. 7

is a view similar to

FIG. 5

, but taken from yet another perspective;





FIG. 8

is a cross-sectional view of assembled wafers of the electrical receptacle connector of

FIG. 1

when mounting to the printed circuit board;





FIG. 9

is a view similar to

FIG. 8

;





FIG. 10

is a perspective view of an electrical header connector of the high density electrical connector assembly in accordance with the first embodiment of the present invention;





FIG. 11

is a side elevational view of the electrical header connector of

FIG. 10

;





FIG. 12

is a cross-sectional view taken along line


12





12


of

FIG. 11

;





FIG. 13

is a cross-sectional view taken along line


13





13


of

FIG. 11

;





FIG. 14

is a perspective view of a high density electrical connector assembly in accordance with a second embodiment of the present invention when an electrical receptacle connector and an electrical header connector thereof are unmated;





FIG. 15

is a view similar to

FIG. 14

, but the electrical receptacle connector and the electrical header connector are mated with each other;





FIG. 16

is a perspective view of the electrical receptacle connector of the high density electrical connector assembly of

FIG. 14

;





FIG. 17

is a view similar to

FIG. 16

, but taken from another perspective;





FIG. 18

is an exploded perspective view of the electrical receptacle connector of the high density electrical connector assembly of

FIG. 14

;





FIG. 19

is a view similar to

FIG. 18

but taken from a different perspective;





FIG. 20

is a cross-sectional view of the electrical receptacle connector with a fastening portion of an insulative housing and inner printed circuit boards thereof being removed therefrom;





FIG. 21

is an exploded perspective view of the electrical header connector of

FIG. 14

;





FIG. 22

is an assembled perspective view of

FIG. 21

;





FIG. 23

is a side elevational view of the electrical header connector of

FIG. 22

; and





FIG. 24

is a cross-sectional view taken along line


24





24


of FIG.


23


.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIGS. 1

to


4


, an electrical receptacle connector


100


of a high speed electrical connector assembly in accordance with a first embodiment of the present invention is adapted for mounting to a printed circuit board


2


and comprises an insulative housing


110


, a plurality of inner printed circuit boards


120


, and a plurality of wafers


130


. The printed circuit board


2


comprises a plurality of contacting pads


20


on a surface thereof to which the electrical receptacle connector


100


is mounted and a plurality of through holes


21


extending therethrough.




The insulative housing


110


comprises a main portion


111


and a fastening portion


112


. The main portion


111


defines a mating cavity


113


recessed from a front surface thereof, a plurality of slots


114


extending therethrough and opening to the mating cavity


113


, and a mounting cavity


115


recessed in a rear and bottom portion thereof and communicating with the slots


114


. The main portion


111


further defines a pair of opposite locking channels


116


at a rear top end thereof and a pair of cutouts


117


respectively opening to the locking channels


116


. The fastening portion


112


comprises a cover section


118


and a pair of latches


119


extending forwardly from two opposite top sides of the cover section


118


. The cover section


118


defines a pair of opposite channels


1181


extending vertically therethrough and a block


1182


protruding forwardly from an inner surface adjacent to a lower end thereof. Each latch


119


is formed with a hook section


1191


at a forward end thereof.




Referring also to

FIGS. 5-7

, each inner printed circuit board


120


comprises a first side


121


, a second side


122


opposite to the first side


121


, a mating portion


123


and a mounting portion


124


. The first side


121


is formed with a plurality of signal pads (or gold fingers)


125


on the mating and the mounting portions


123


,


124


thereof, a plurality of conductive traces


126


respectively electrically connect the signal pads


125


, and a plurality of grounding planes


127


surrounding the signal pads


125


and the conductive traces


126


. The second side


122


is adapted to provide a grounding referential and is formed with a plurality of grounding pads (gold fingers)


128


at the mating and the mounting portions


123


,


124


thereof.




Each of the wafers


130


comprises an insulative wafer body


131


, a plurality of signal contacts


132


and a grounding bus


133


. The wafer body


131


comprises a retaining portion


134


and a shoulder


135


extending at one end of the retaining portion


134


with a top thereof protruding upwardly beyond a top of the retaining portion


134


. The retaining portion


134


comprises a first side


1340


, a second side


1341


opposite to the first side


1340


, a plurality of first barbs


1343


extending outwardly adjacent to a lower section of the first side


1340


, a plurality of recesses


1344


recessed from the first side


1340


and alternating with the first barbs


1343


, a plurality of first channels


1345


extending downwardly from a top of the first side


1340


and located between every two adjacent first barb


1343


and recess


1344


, a plurality of second barbs


1347


protruding outwardly from a lower portion of the second side


1341


, a plurality of passageways


1348


extending vertically from the top


1341


through the bottom of the second side


1341


, and a plurality of second channels


1349


extending downwardly between every two adjacent pairs of passageways


1348


. Each of the first and the second barbs


1343


,


1347


defines a hole


1346


extending vertically therethrough. The shoulders


135


of two of the wafer bodies


131


are formed with ribs


1350


protruding outwardly from one side surface thereof and the shoulders


135


of the other insulative bodies


131


have steps


1351


adjacent to a medial portion of an outward side thereof.




A pair of signal contacts


132


are adapted to be mounted to one passageway


1348


of the wafer body


131


and each of the signal contacts


132


comprises a fixing portion


1321


for retaining with the wafer body


131


, an engaging portion


1320


extending upwardly from the fixing portion


1321


for electrically engaging with the signal pads


125


of the mounting portions


124


of the inner printed circuit boards


120


and a contact portion


1322


extending from the fixing portion


1321


beyond the bottom of the wafer body


131


for electrically engaging with the contacting pads


20


of the printed circuit board


2


. The contact portion


1322


of each signal contact


132


defines an angle with respect to the fixing and the engaging portions


1321


,


1320


.




The grounding bus


133


comprises a generally flat plate portion


1330


for being attached to the first side


1340


of the wafer body


131


, a plurality of fingers


1331


extending downwardly from a top of the plate portion


1330


and spaced from the plate portion


1330


for extending along the second channels


1349


of the second side


1341


of the wafer body


131


to electrically contact the grounding planes


127


of the mounting portions


124


of the inner printed circuit boards


120


, and a plurality of spaced tails


1332


extending downwardly from a bottom edge of the plate portion


1330


. The plate portion


1330


is formed with a plurality of tabs


1333


for extending downwardly and slightly outwardly along the first channels


1345


of the first side


1340


of the wafer body


131


to electrically contact the grounding pads


128


of the mounting portions


124


of the inner printed circuit boards


120


and a plurality of flanges


1334


bent substantially perpendicular thereto below the tabs


1333


.




The wafers


130


are assembled together in such a way that the second barbs


347


of the second side


1341


of one wafer body


131


engage with the recesses


1344


of the first side


1340


of another adjacent wafer body


131


and the tails


1332


of each grounding bus


133


extend through the holes


1346


of the first and the second blocks


1343


,


1348


of the two adjacent wafer bodies


131


, respectively, into the through holes


21


of the printed circuit board


2


. The two wafer bodies


131


with the ribs


1350


on the shoulders


135


thereof are arranged as two outmost ones of the subassembly of the wafers


130


.




Referring also to

FIGS. 8 and 9

, the fingers


1331


, the tabs


1333


and the engaging portions


1320


of the signal contacts


132


are stagger with respect to each other, that is, distances from the bottoms of the wafers


130


to contacting portions


1335


of the fingers


1331


are larger than distances from the bottoms of the wafers


130


to contacting portions


1336


of the tabs


1333


and smaller than distances from the bottoms of the wafers


130


to the engaging portions


1320


of the signal contacts


132


, and a line extending through the fingers


1331


of all of the wafers


130


will not extend through any of the signal contacts


132


or the tabs


1333


.




The mounting portions


124


of the inner printed circuit boards


120


, as we know, are inserted into between the wafers


130


during the course of assembling the inner printed circuit boards


120


to the subassembly of the wafers


130


until being stopped and supported by the flanges


1334


of the grounding buses


130


. Since the fingers


1331


, the tabs


1333


and the engaging portions


1320


of the signal contacts


132


are stagger, so the insertion force of the inner printed circuit boards


120


is divided along the inner printed circuit boards


120


and is significantly reduced, thereby simplifying the assembly procedure.




The subassembly of the inner printed circuit boards


120


and the wafers


130


is then assembled to the main portion


111


of the insulative housing


110


in such a way that the inner printed circuit boards


120


are substantially accommodated in the slots


114


with the mating portions


123


of the inner printed circuit boards


120


extending into the mating cavity


113


of the main portion


111


of the insulative housing


110


. The wafers


130


are accommodated in the mounting cavity


115


of the main portion


111


of the insulative housing


110


. The hook sections


1191


of the latches


119


of the fastening portion


112


extend into the cutouts


117


and the channels


1181


of the cover section


118


of the fastening portion


112


engage with the ribs


1350


of the wafers


130


while the block


1182


of the cover section


118


of the fastening portion


112


engages with the steps


1351


of wafers


130


. In such a way, the electrical receptacle connector


100


is assembled.




Referring to

FIGS. 10

to


11


, an electrical header connector


200


complementary to the electrical receptacle connector


100


of the high density electrical connector assembly in accordance with the first embodiment of the present invention comprises an insulative housing


210


and a plurality of wafers


220


accommodated in the insulative housing


210


.




The insulative housing


210


comprises a pair of longitudinal walls


211


and a pair of lateral walls


212


connecting the longitudinal walls


211


. Referring also to

FIGS. 12 and 13

, the wafers


220


are assembled to the insulative housing


210


to be located between the longitudinal and the lateral walls


211


,


212


and are substantially similar to the wafers


130


of the electrical receptacle connector


100


. Each wafer


220


thus also comprises an insulative wafer body


221


, a plurality of signal contacts


222


and a grounding bus


223


. Each signal contact


222


comprises an engaging portion


2220


for engaging with the signal pads


125


on the mating portions


123


of the inner printed circuit boards


120


of the electrical receptacle connector


100


. The grounding bus


223


comprises a plurality of fingers


2230


for electrically engaging with the grounding planes


127


of the mating portion


123


of the inner printed circuit board


120


, and a plurality of tabs


2231


for electrically contacting the grounding pads


128


of the mating portion


123


of the inner printed circuit board


120


.




The fingers


2230


, the tabs


2231


and the engaging portions


2220


of the signal contacts


222


are also staggerly arranged, so every time the electrical receptacle and header connectors


100


,


200


are to be mated, the insertion force needed for inserting the mating portions


123


of the inner printed circuit boards


120


and in turn the electrical receptacle connector


100


to the electrical header connector


200


is significantly reduced.




Referring also to

FIGS. 14 and 15

, a high density electrical connector assembly in accordance with the second embodiment of the present invention comprises an electrical receptacle connector


300


and an electrical header connector


400


complementary to the electrical receptacle connector


300


.




Referring to

FIGS. 16

to


19


, the electrical receptacle connector


300


comprises an insulative housing


310


, a plurality of inner printed circuit boards


320


, and a plurality of wafers


350


.




The insulative housing


310


comprises a main portion


311


and a fastening portion


312


. The main portion


311


comprises a bottom wall


3110


, a pair of opposite side walls


3111


extending from two opposite sides of the bottom wall


3110


and a rear wall


3112


extending from the bottom wall


3110


and connecting the side walls


3111


. Each of the side and the rear walls


3111


,


3112


comprises a pair of locking channels


3114


extending vertically therealong.




The fastening portion


312


comprises a cover section


3120


, a pair of side walls


3121


extending from two opposite sides of the cover section


3120


and a rear wall


3122


extending from the cover section


3120


and connecting the side walls


3121


. The cover section


3120


is formed with a plurality of bumps


3125


adjacent to a front end thereof. Each of the side and the rear walls


3121


,


3122


comprises a pair of latches


3123


for extending along the locking channels


3114


of the main portion


311


and each comprising a hook section


3124


for engaging with the bottom of the main portion


311


to latch the main portion


311


and the fastening portion


312


together.




Each of the inner printed circuit boards


320


comprises a first side


321


, a second side


322


opposite to the first side


321


, a mating portion


323


and a mounting portion


324


. The first side


321


comprises a plurality of signal pads (gold fingers)


3210


on the mating and the mounting portions


323


,


324


, a plurality of conductive traces


3211


extending between and electrically connecting the signal pads


3210


of the mating and the mounting portions


323


,


324


, and a plurality of grounding planes


3212


surrounding the signal pads


3210


and the conductive traces


3211


. The second side


322


of the inner printed circuit board


320


is adapted to provide a grounding referential and comprises a plurality of grounding pads (gold fingers)


3221


on the mating and the mounting portions


323


,


324


.




Each wafer


350


comprises an insulative wafer body


3113


extending from the bottom wall


3110


and between the side and the rear walls


3110


,


3112


of the main portion


311


of the insulative housing


310


, a plurality of signal contacts


330


mounted to the wafer body


3113


and a grounding bus


340


mounted to the wafer body


3113


. The wafer bodies


3113


are formed somewhat like the wafer bodies


131


of the electrical receptacle connector


100


of the first embodiment, so a detailed description thereabout is omitted herefrom.




The signal contacts


330


and the grounding buses


340


are substantially similar to the signal contacts


132


,


222


and the grounding buses


133


,


223


of the first embodiment and are mounted to the wafer bodies


3113


in substantially the same way as the signal contacts


132


,


222


and the grounding buses


133


,


223


of the first embodiment. Each signal contact


330


comprises a fixing portion


331


for retaining to the wafer body


3113


, an engaging portion


332


extending from the fixing portion


331


for electrically engaging with the signal pads


3210


of the inner printed circuit board


320


and a contact portion


333


extending from the fixing portion


331


beyond the wafer body


3113


for electrically contacting with contacting pads (not shown) on a printed circuit board (not shown) to which the electrical receptacle connector


300


is mounted. Each grounding bus


340


comprises a plurality of fingers


341


for electrically contacting the grounding planes


3212


of the mounting portion


324


of the inner printed circuit board


320


, a plurality of tabs


342


for electrically mating with the grounding pads


3221


of the mounting portion


324


of the inner printed circuit board


320


and a plurality of flanges


343


curved beyond one side surface of the grounding bus


340


for stopping and supporting the mounting portion


324


of the inner printed circuit board


320


.




Referring also to

FIG. 20

, the fingers


341


, the tabs


342


of the grounding buses


340


and the engaging portions


332


of the signal contacts


330


are also stagger with respect to each other, so an insertion force needed to insert the mounting portions


324


of the inner printed circuit boards


320


into between the wafer


350


for the purpose of assembling the inner printed circuit boards


320


with the wafers


350


is reduced, thereby simplifying the assembly procedure of the electrical receptacle connector


300


.




Referring also to

FIGS. 21 and 22

, an electrical header connector


400


of the high density electrical connector assembly in accordance with the second embodiment of the present invention comprises an insulative housing


410


and a plurality of wafers


440


. The insulative housing


410


comprises a bottom wall


411


and a pair of opposite side walls


412


extending from two sides of the bottom wall


411


. One of the side walls


412


defines a plurality of grooves


4120


for receiving the bumps


3125


of the electrical receptacle connector


300


to provide a retention therebetween in the mating of the two electrical connectors


300


,


400


.




Each wafer


440


comprises a wafer body


413


extending from the bottom wall


411


and between the opposite side walls


412


of the insulative housing


410


, a plurality of signal contacts


420


and a grounding bus


430


. The wafer bodies


413


are configured substantially similar to the wafer bodies


131


,


220


of the first embodiment and the wafer bodies


3113


of the electrical receptacle connector


300


of this embodiment, so a detailed description thereof is also omitted herefrom.




The signal contacts


420


and the grounding buses


430


are also configured similar to all of the above-mentioned signal contacts and grounding buses and are mounted to the wafer bodies


413


in substantially the same way as those ones. Each signal contact


420


comprises also a fixing portion


421


retained to the wafer body


413


, an engaging portion


422


for electrically engaging with the signal pads


3221


of the mating portions


323


of the inner printed circuit boards


320


of the electrical receptacle connector


300


and a contact portion


423


extending beyond the insulative housing


410


for electrically connected with a printed circuit board (not shown) to which the electrical header connector


400


is mounted. The grounding bus


430


comprises also a plurality of fingers


431


(see

FIG. 25

) for electrically contacting with the grounding planes


3212


on the mating portions


323


of the inner printed circuit boards


320


of the electrical receptacle connector


300


and a plurality of tabs


432


for electrically engaging with the grounding pads


3221


of the mating portions


323


of the inner printed circuit boards


320


of the electrical receptacle connector


300


.




Referring also to

FIGS. 23 and 24

, the fingers


431


, the tabs


432


and the engaging portions


422


of the signal contacts


420


are also stagger with respect to each other, thus, every time the electrical receptacle connector


300


is to be mated with the electrical header connector


400


, the insertion force for the mating portions


323


of the inner printed circuit boards


320


into between the wafers


440


of the electrical header connector


400


is reduced and so does the mating force of the two connectors


300


,


400


.




Although the above-mentioned wafer bodies, signal contacts and grounding buses are similar, they can be different, if desired, within the principles of the present invention.




It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.



Claims
  • 1. An electrical connector comprising:an insulative housing; a plurality of inner printed circuit boards; and a plurality of wafers being accommodated in the insulative housing and receiving therebetween the inner printed circuit boards, each wafer comprising an insulative wafer body, a plurality of signal contacts mounted to the wafer body and electrically contacting the inner printed circuit boards, and a grounding bus mounted to the wafer body, the grounding bus comprising a finger to electrically contact the inner printed circuit board, the finger and the signal contacts being stagger with respect to each other.
  • 2. The electrical connector as claimed in claim 1, wherein the wafer body is integral with the insulative housing.
  • 3. The electrical connector as claimed in claim 1, wherein the wafer body is assembled to insulative housing.
  • 4. The electrical connector as claimed in claim 1, wherein each of the grounding buses comprises a tab electrically contacting with the inner printed circuit board and wherein a line extending through the fingers of the grounding buses of the wafers extends through none of the tabs of the grounding buses and the signal contacts.
  • 5. The electrical connector as claimed in claim 1, wherein each of the wafer bodies comprises a first side comprising a plurality of first barbs and a second side opposite to the first side and comprising a plurality of second barbs, and wherein each of the grounding buses comprises a plurality of spaced tails extending through both the first barbs of one of the wafer bodies and the second barbs of another of the wafer bodies adjacent to the one of the wafer bodies.
  • 6. The electrical connector as claimed in claim 1, wherein each of the inner printed circuit boards comprises a mating portion adapted for electrically engaging with a complementary electrical connector and a mounting portion inserted between every two adjacent wafers to electrically contact the signal contacts of one of the two adjacent wafers and the grounding buses of the two adjacent wafers.
  • 7. The electrical connector as claimed in claim 1, wherein each of the signal contacts comprising an engaging portion electrically engaging with the inner printed circuit boards, and wherein a distance from a bottom of the wafer body to the engaging portion of the signal contact is larger than a distance from the bottom of the wafer body to the finger of the grounding bus.
  • 8. The electrical connector as claimed in claim 7, wherein each of the grounding buses comprises a tab to electrically contact the inner printed circuit board and wherein the distance from the bottom of the wafer body to the finger of the grounding bus is larger than a distance from the bottom of the wafer body to the tab of the grounding bus.
  • 9. The electrical connector as claimed in claim 8, wherein each of the wafer bodies comprises a first side and a second side opposite to the first side, and wherein the tab of the grounding bus extends along the first side of the wafer body and the signal contacts and the finger of the grounding bus extend along the second side of the wafer body.
  • 10. The electrical connector as claimed in claim 9, wherein each of the inner printed circuit boards comprises a first side to electrically engage with the tab of the grounding bus of the wafer and a second side opposite to the first side and electrically engaging with the finger of the grounding bus and the signal contacts.
  • 11. An electrical connector comprising:an insulative housing; and a plurality of wafers being accommodated in the insulative housing, each of the wafers comprising a wafer body, a plurality of signal contacts mounted to the wafer body and a grounding bus attached to the wafer body, each of the signal contacts comprising an engaging portion, the grounding bus comprising a plurality of fingers extending beside the signal contacts, a distance from a bottom of the wafer to the engaging portion of the signal contact being larger than a distance from the bottom of the wafer to the finger of the grounding bus.
  • 12. An electrical connector as claimed in claim 11, wherein the insulative housing comprises a bottom wall and a pair of side walls extending from the bottom wall, and wherein the wafer bodies extend from the bottom wall and between the side walls.
  • 13. An electrical connector as claimed in claim 11, wherein the wafer bodies are parallelly arranged in the insulative housing and each of the wafer bodies comprises a first side, and wherein each grounding bus comprises a plurality of tabs extending along the first side of the wafer body.
  • 14. An electrical connector as claimed in claim 13, wherein each of the wafer bodies comprises a second side opposite to the first side, and wherein the signal contacts and the fingers of the grounding buses extend along the second sides of the wafer bodies.
  • 15. An electrical connector assembly, comprising:an electrical header connector comprising an insulative housing, a plurality of wafers in the insulative housing and a plurality of inner printed circuit boards accommodated in the insulative housing, each of the wafers comprising a wafer body, a plurality of signal contacts mounted to the wafer body and a grounding bus mounted to the wafer body, each of the inner printed circuit boards comprising a mounting portion extending into between every two adjacent wafers to electrically contact the signal contacts and the grounding buses and a mating portion; and an electrical header connector comprising an insulative housing and a plurality of wafers arranged in the insulative housing to receive therebetween the mating portions of the inner printed circuit boards of the electrical receptacle connector, each of the wafers comprising a wafer body, a plurality of signal contacts mounted to the wafer body and electrically engaging with the inner printed circuit boards, and a grounding bus mounted to the wafer body and electrically contacted with the inner printed circuit boards.
  • 16. The electrical connector assembly as claimed in claim 15, wherein the insulative housing of the electrical receptacle connector comprises a cover section formed with a plurality of bumps and the insulative housing of the electrical header connector comprises a side wall defining a plurality of grooves to engage with the bumps.
  • 17. The electrical connector assembly as claimed in claim 15, wherein the insulative housing of the electrical receptacle connector comprises a main portion and a fastening portion retained to the main portion, and wherein the wafers and the inner printed circuit boards are enclosed by the main portion and the fastening portion of the insulative housing of the electrical receptacle connector.
  • 18. The electrical connector assembly as claimed in claim 17, wherein the main portion of the electrical receptacle connector defines a plurality of locking channels and the fastening portion of the electrical receptacle connector comprises a plurality of latches extending through the locking channels and each comprising a hook section locked to the main portion.
  • 19. An electrical connector comprising:an insulative housing; a plurality of wafer-like plates disposed in the housing in a parallel relation; a plurality of grooves defined between every adjacent two plates; a plurality of inner printed circuit boards received in the corresponding grooves, respectively; a plurality of grounding buses each disposed by one side of the corresponding plate and facing to the corresponding adjacent groove, said each grounding bus defining first grounding tangs extending into said corresponding adjacent groove and second grounding tangs extending into another adjacent groove cooperating with said corresponding adjacent groove to sandwich the corresponding plate therebetween; a plurality of signal contacts disposed on the other side of each of said plates and extending into said another adjacent groove; wherein the first and second grounding tangs electrically connect to grounding circuits of the printed circuit board, the signal contacts electrically connect to signal circuits of the printed circuit board, and contact apexes of said first grounding tang, said second grounding tang and the signal contact are positioned at levels different from one another.
CROSS-REFERENCE TO RELATED APPLICATIONS

This is a Continuation-In-Part (CIP) of U.S. patent application Ser. No. 10/152,936 filed on May 21, 2002, entitled “ELECTTICAL CONNECTOR”; a CIP of U.S. patent application Ser. No. 10/154,318 filed on May 22, 2002 entitled “HIGH DENSITY ELECTRICAL CONNECTOR”; and related to U.S. patent application Ser. No. 09/746,088 filed on Dec. 21, 2000, entitled “ELECTRICAL CONNECTOR HAVING LEADING CAP FOR FACILITATING PRINTED CIRCUIT BOARD IN THE CONNECTOR INTO A MATING CONNECTOR”, now issued as U.S. Pat. No. 6,390,857 on May 21, 2002; U.S. patent application Ser. No. 09/749,086 filed on Dec. 26, 2000, entitled “ELECTRICAL CONNECTOR ASSEMBLY HAVING THE SAME CIRCUIT BOARDS THEREIN”, now issued as U.S. Pat. No. 6,375,508 on Apr. 23, 2002; U.S. patent application Ser. Nos. 10/150,638, 10/162,724, 10/152,540, 10/161,471 and 10/165,576, filed respectively on May 17, 2002, Jun. 4, 2002, May 20, 2002, May 30, 2002 and Jun. 21, 2002, entitled respectively “ELECTRICAL CONNECTOR HAVING PRINTED SUBSTRATES THEREIN ELECTRICALLY CONTACTING CONDUCTIVE CONTACTS THEREOF BY SOLDERLESS”, “HIGH DENSITY ELECTRICAL CONNECTOR WITH LEAD-IN DEVICE”, “CONTACT FOR ELECTRICAL CONNECTOR”, “HIGH DENSITY ELECTRICAL CONNECTOR WITH IMPROVED GROUNDING BUS”, “CONTACT FOR ELECTRICAL CONNECTOR”. All of the above U.S. patent applications are assigned to the same assignee as this patent application and disclosures thereof are all incorporated herein for reference.

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5924899 Paagman Jul 1999 A
6152747 McNamara Nov 2000 A
6171115 Mickievicz et al. Jan 2001 B1
6375508 Pickles et al. Apr 2002 B1
6379188 Cohen et al. Apr 2002 B1
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6506076 Cohen et al. Jan 2003 B2
Continuation in Parts (2)
Number Date Country
Parent 10/154318 May 2002 US
Child 10/192109 US
Parent 10/152936 May 2002 US
Child 10/154318 US