High efficiency belay apparatus

Information

  • Patent Grant
  • 6814186
  • Patent Number
    6,814,186
  • Date Filed
    Tuesday, October 22, 2002
    23 years ago
  • Date Issued
    Tuesday, November 9, 2004
    20 years ago
Abstract
Apparatus for use in controlling vertical movement of a first weight, comprises a first element rotatable in one direction about an axis and blocked against rotation in the opposite rotary direction; a second element acting as a guide; a control weight; and lines supporting the first weight and control weight by the elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight. In addition, the control weight is usable to exert force acting to remove slack from the second line, which is important for safety reasons, where the apparatus is used for climbing. Governor, hoist and other safety elements may be employed. A climbing pole is also provided for use in climbing in conjunction with operation of the elements, control weight and lines.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to automatic belay apparatus and its use; and more particularly it concerns the provision of safe, easily used, simple and compact, fall protection/lowering apparatus which can be employed in many situations to save lives and also for recreational purposes.




There is a known phenomenon that when a rope is wrapped around a fixed cylinder an X tension is applied to one end of the rope, a reactive force less than X (we will call Y) will stop the rope from slipping. More wraps around the cylinder will reduce the required Y force necessary for equilibrium.




Once equilibrium is attained between X and Y, reducing Y force by some Δ amount will allow the rope to slip. The amount of reduction in Y is dependent upon, among other things, the elasticity of the rope, the number of wraps around the cylinder, the diameter of the cylinder, and the co-efficient of friction between the rope and the cylinder.




To belay in nautical terms, is to “make fast (a rope) by winding on a cleat or pin”.




If one is climbing, to be belayed is to be protected (by a rope) from falling. This is accomplished by wrapping a rope around the belayer, or some other object, so as to reduce the Y tension when a climber falls, creating X tension. The governing equation depicting this phenomenon is:






















X tension




=




θ


a


F Y tension







Where θ


a






=




Number of degrees, in radians, that









the rope is in contact with a fixed









cylinder







F




=




Coefficient of friction between the









rope and the cylinder







a




=




Rope coefficient















Therefore, the greater number of wraps (radians), the lower Y is required for equilibrium.




And here is the paradox. If one wished Y to be minimal, multiple wraps are required; but, if one wishes to take up slack on the X rope when climbing by taking up Y tension, the weight of the rope X will be multiplied by the same factor (but in reverse) as when the climber falls which might make it impossible to take up slack, and hence a non-functional device.




As one example:




For a wire rope, with 5½ wraps around a 3″ pipe (3.5 O.D.),








X=


50# and


Y=


0.12#






Therefore, the amplification factor is








50

#


.12

#


=
400










Now, remove the 49# weight leaving a 1# rope and try to pull Y. Y=1#×400=400# to take up slack. This is not possible, or practicable.




Accordingly, there is need for improved apparatus to overcome the above problem so that slack can be automatically taken up while using the multiplying effect of multiple wraps; and there is need for apparatus which can be easily used for safe lowering of weights, as from great heights.




SUMMARY OF THE INVENTION




It is a major object of this invention to provide improved fall protection/lowering apparatus and methods, meeting the above needs. Basically, the apparatus of the invention is used for controlling vertical movement of a first weight (as for example a human being or other load), and comprises:




a) a first element rotatable in one direction about an axis and a structure blocking said first element against rotation in the opposite rotary direction,




b) a second element acting as a guide,




c) a control weight,




d) and lines supporting said first weight and control weight by said elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight,




e) and wherein




i) the first line that wraps about the first element has line portions that extend downwardly to support loading imposed by the first weight and control weight, respectively,




ii) the second line that entrains the second element has one line portion that extends downwardly to support control loading imposed proximate but independently of the first weight, and the one line portion not connected to the first weight, and another line portion to support loading imposed by the control weight.




Typically, the first line that wraps about the first rotor has line portions that extend downwardly to support loading imposed by the first weight and control weight, respectively; and the second line that entrains the second element also has line portions that extend downwardly to support loading imposed by the first weight and control weight respectively.




Another object is to provide a first rotor element with an extended surface to engage multiple, non-interfering wraps of the first line.




A further object is to provide the first rotor with two axially spaced generally conical portions, and a generally cylindrical portion intermediate those conical portions. Typically, the conical portions may have wrap engaging angularities characterized as maintaining the first line wraps free of sidewise interengagement or interference during operation of the apparatus to lower the first weight.




Accordingly, optimum operability and functioning of the first line and first rotor are maintained.




Yet another object is to provide the first rotor element with an axial through passage, the second line passing through that passage, whereby a high degree of compactness of the equipment is achieved.




An additional object is to provide support structure for a human being who imposes the first weight in order to be lowered, such support structure defined by an upright strut connected to the line wrapped about the first rotor, and a seating ledge connected to the strut. That ledge may advantageously include at least one folding section having an up-folded position extending generally parallel to the upright stem, and a down-folded position extending generally laterally to seat the human being.




In use, the first rotor, i.e. a cylinder for example, is allowed to rotate freely in one direction (while taking up slack), and prevented from rotating in the opposite direction while resisting a fall. The taking up of slack is accomplished by hanging a weight on the Y reactive side of the cylinder greater than the weight of the rope on the X tension side of the cylinder; hence, in the above one example, Y need only be 1# to take up slack but it is strong enough to resist a 400# load during a fall.




If the device is to be used by a climber, once the climber has climbed he must be able to lower himself. This can be accomplished by attaching a separate control rope to the Y reactive weight, running this control rope through the first rotor element, or over a freely rotating sheave, and then attaching the control rope to the X load. By shortening the control rope, the Y reactive force will be reduced until slippage occurs. Since X and Y will remain the same distance apart during slippage, slippage will continue unabated until the control rope is allowed to lengthen, for example lifted.




It is another object of the invention to provide a governor that engages a line to slow the rate of descent of the first weight as that rate of descent increases. As will be seen, one advantageous and simple governor includes at least two sheaves about which the line is entrained, together with relatively rotatable discs in a fluid medium, certain discs driven by the rotor to produce fluid shear acting increasingly to slow rotation of the rotor in response to increasing rates of rotation of the rotor and said certain discs. Accordingly the rate of descent of the weight can be slowed by controlling the rate of ascent of the control weight, as that rate tends to increase.




Yet another object of the invention is to provide a hoist to hoist weight of a line that extends between a control weight and the first rotor, thereby to eliminate or substantially reduce the effect of decreasing line weight on control of the system, as the control weight ascends (which makes the first weight fall faster). In this regard, the hoist may advantageously be very simply and effectively integrated with the governor; for example, a line may be entrained by two governor sheaves A and B; and a control line may be entrained by two hoist sheaves C and D; a primary axle may carry the A and C sheaves to rotate together; and a secondary axle may carry the B and D sheaves to rotate together.




A further object includes provision of a guide line having an upper portion that suspends the rotor about which the defined first line is wrapped, and at an upper location, the guide line also having a lower portion that is anchored at a fixed lower location. That lower portion can be released to permit bodily lowering of the rotor, as will be seen, whereby a climber or person whose weight is suspended by the rotor, can be safely lowered in an emergency. In this regard, the path of descent or ascent of the control weight can be guided by the guide line, angled so as not to interfere with the paths of ascent or descent of the person whose weight is suspended by the rotor.




An additional object includes provision of a slack detector engaging a portion of the line, below the level of the rotor; together with a signal generator to generate a detectable signal upon occurrence of slack in said engaged portion of the line. The slack detector may advantageously have first and second parts that are relatively movable in the direction of the line, the parts having associated grips to grip the line at locations spaced apart therealong, the signal generator (electrical or mechanical or other) being responsive to relative movement of such parts.




A further object includes provision of fin structure on the first rotor to act as a heat radiator during rapid slippage of the line in frictional wrapping or unwrapping engagement with the rotor, acting to generate heat.




Another object is to provide circularly spaced, axially extending protrusions on the first rotor, to be frictionally engaged by the first line wraps, to establish better control of wrap engagement with the rotor.




A yet further object is to provide apparatus for use in climbing of a pole, by a climber, and which includes




a) a climber's harness for supporting the torso of a climber climbing the pole,




b) first means for elevating that harness as the climber climbs the pole, and for blocking lowering of the harness,




c) and second means carried by the pole for enabling climbing pull-up relative to the pole.




As will be seen, the second means may include a series of holes in the pole and spaced apart lengthwise of the pole to receive insertion of manually graspable pegs successively inserted into vertically successive holes. Typically, two of such pegs may be located respectively at opposite sides of the pole.




The first means referred to may include




a) a first element including a rotor rotatable in one direction about an axis and blocked against rotation in the opposite rotary direction,




b) a second element acting as a guide,




c) a control weight,




d) lines for supporting the climbers weight and the control weight by said elements, and including a first line wrapping about the rotor and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the rotor allows the first weight (climber's weight) to descend, and a second mode of operation wherein line non-slippage relative to the rotor thereby blocks descending of the first weight.




Control means may be provided for supporting the rotor to be lowered relative to the pole, for safety purposes; and such control means may include a control line extending to a control location, to be extended for lowering the rotor relative to the pole.




These and other objects and advantages of the invention, as well as the details of an illustrative embodiment, will be more fully understood from the following specification and drawings, in which:











DRAWING DESCRIPTION





FIG. 1

is a perspective view of apparatus incorporating the invention;





FIG. 2

is an elevation showing modified apparatus incorporating the invention;





FIG. 3

shows a folding seat type support for a human who may wish to climb onto the seat as from a building window, and lower himself, safely, from a height, at the outer side of a building, using the apparatus as described;





FIG. 4

is a view like

FIG. 2

, but showing further modified apparatus, which is preferred;





FIG. 5

is a perspective view showing a rate-of-descent governor, in schematic form;





FIG. 6

is an axial section taken through a torque exerting brake employing rotary elements in a fluid;





FIG. 7

is a schematic perspective view of a rate-of-descent governor integrated with a hoist mechanism;





FIG. 7



a


is an elevation showing a governor of the type shown in

FIG. 7

;





FIG. 8

is an axial section taken through a governor as seen in

FIG. 7



a


, and also through a rotor element entraining first line wraps, there being wraps shown as engaging protrusions on the rotor;





FIG. 9

is a section taken on lines


9





9


of

FIG. 8

;





FIG. 9



a


is a section taken on lines


9




a





9




a


of

FIG. 8

;





FIG. 10

is a diagrammatic view showing the rotor element suspended by a hoisting line or rope, and enabling lowering of the rotor element and suspended climber;





FIG. 11

is a view showing a line slack detector connectible to a selected line;





FIG. 12

is an elevation showing a climbing pole and associated climbing apparatus; and





FIG. 13

is an enlarged section showing climbing pegs inserted in, and successively insertible in, vertically spaced holes in the climbing pole.











DETAILED DESCRIPTION




In

FIG. 1

, a first load bearing rotor


10


such as a cylinder, is rotatable in one direction (clockwise, for example) but is blocked against rotation in the opposite rotary direction (counter-clockwise, as shown). Suitable bearing supports are shown at


11


and


12


, to support the axle


13


supporting the rotor, and extending in the axial direction indicated at


14


. A device to block counter-clockwise rotation may take the form of a ratchet arm


15


engaging ratchet teeth on the rotor. A suitable frame


19


supports


11


,


12


and


15


. Frame


19


may for example be attached to the outer side of a building.




A second rotor


16


, such as a sheave or pulley, is supported to be freely rotatable in opposite directions about an axis. In the example, the rotor


16


may be carried by axle


13


to be freely rotatable about axis


14


.




Two weights are supported by the two rotors. These include a first weight


20


and a control or reaction weight


21


, the weights in this example hanging from the rotors, as via supporting lines. These include a first line


22


supporting first weight


20


and wrapping about the rotor at wrap locations


22




a


at which each turn of the wrap engages the rotor surface, line


22


then extending downwardly at


22




b


to assist in supporting the control weight


21


. The lines also include a second line


23


extending downwardly toward the first weight


20


, and also extraining the sheave at location


23




a


; line


23


then extends downwardly at


23




b


to assist in supporting the control weight


21


.




Changes in force exertion determine alternative existence of a first mode of operation wherein line slippage relative to the first rotor allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first rotor thereby blocks descending of the first weight.




By “shortening” the line


23


(for example by manually lifting line


23




b


) reactive force is reduced, until slippage of line


22


occurs at the wrap locations


22




a


, and slippage will continue, accompanied by lowering of first weight


20


, until line


23




b


is allowed to “lengthen”, i.e. eliminating or reducing manual lifting of line


23


. Note that lines


22


and


23


, near the weight


20


, travel downwardly together during such slippage. Slippage at the wrap locations is prevented by friction, when the line


23


is “lengthened”.




Table A below indicates that, depending upon the type of line (such as rope) and, the amount of weight “removed” as by lifting line


23




b


to allow slippage is affected by the number of wraps. (These results are results obtained for a selected set of rotors.)












TABLE A











Auto-Belayer Test






3.5″ Steel Shaft






3.32″ Wire Rope (1000 lb. cap.) weighing 0.015 lbs per foot.






1.4″ Twisted Sisal Rope (45 lb. Working load Limit) weighing






0.015 lbs. per foot.






1.4″ Twisted Nylon Rope (124 lb. Working Load Limit) weighing






0.012 lbs. per foot.






X = 50 lb. load.






Y = Weight to just Balance Load.






A = Amount of Weight removed from Y to allow slippage.






Wraps = Number of times the Material is around the Steel Shaft.






T = Time to fall 20″ when Y made 0.0 lbs.
















Wraps




Material




X




Y




{circumflex over ( )}




T









Wraps = 5 ½







Wire Rope




50




.12




.12




1.31 sec.







Sisal




50




.36




.24




4.37 sec.







Nylon




50




.98




.48




9.50 sec.






Wraps = 4 ½







Wire Rope




50




.96




.48




.90 sec.







Sisal




50




.96




.24




3.00 sec.







Nylon




50




1.20




.24




1.38 sec






Wraps = 3 ½







Wire Rope




50




1.44




.48




.40 sec.







Sisal




50




2.28




.84




1.55 sec.







Nylon




50




3.41




.48




.38 sec.






Wraps = 2 ½







Wire Rope




50




4.18




1.5




Fast







Sisal




50




6.0




2.3




Fast







Nylon




50




7.11




.50




Fast






Wraps = 1 ½







Wire Rope




50




13.82




5.00




Fast







Sisal




50




11.8




3.5




Fast







Nylon




50




16.22




2.00




Fast






Wraps = ½







Wire Rope




50




33.13




7.00




Fast







Sisal




50




22.09




3.5




Fast







Nylon




50




33.51




3.00




Fast






Wraps = 5 ½







Nylon




50




.48




.48




very slow movement






Wraps = 4 ½







Nylon




50




1.20




.24




very slow movement







Nylon




50




1.20




1.08




5 seconds per foot







Nylon




50




1.20




1.20




1 second per foot














The following are four important features:




1. Increasing wraps around a cylinder will non-linearly increase the force amplification until it eventually reaches an asymptotic limit.




2. To take up slack, the cylinder must rotate in one direction while, acting as a force amplifier, it cannot be allowed to rotate in the opposite direction.




3. The type of rope combined with the number of wraps affects the lowering sensitivity.




4. A deadweight in series with the device on the Y reactive side can act to both protect the climber from a fall and control the rate of his descent.




Referring now to

FIG. 2

, showing modified and preferred apparatus


100


, it includes a modified first rotor


110


about which a cable or line


111


is wrapped via multiple turns, at


111




a


. Line


111


extends downwardly to support a first weight


112


and may be operatively connected to the weight. The rotor


110


is shown as rotatable about a horizontal axis


113


. The rotor has a through bore


110




a


through which a cylindrical duct


114


extends. The duct projects at opposite ends of the rotor and which may be supported by bearings


115


and


116


to allow free rotation of the rotor and duct about axis


113


. Those bearings are carried by fixed walls


115




a


and


116




a.






The opposite end extent


111




b


of line or cable


111


extends downwardly to a freely hanging control weight


120


. The line


111




b


is shown as turned by pulleys or idlers


117


and


118


, as shown, whereby control weight


120


may be located remotely from the weight


112


. Fixed structure


117




a


and


118




a


supports the idlers.




A second rotor or rotors


121


is or are shown, as at the end or ends of the duct


114


. A second cable or line


123


entrains the rotor or rotors


121


. One end portion


123




a


of line


123


extends to control weight


120


, and is turned via idlers


124


and


125


as shown. The opposite end portion


123




b


of the line


123


extends downwardly toward weight


112


. Since the line


123


slidably extends through the interior


114




b


of the duct


114


, and therefore through windings


111




a


, a very compact and simple assembly is provided, with lines


111


and


123




b


extending close to one another and almost directly downwardly toward the weight


112


; also line extents


123




a


and


111




b


may extend close together toward the remotely located control weight, and within a protective duct


140


, to shield lines


111


and


123




b


from the weather.




Raising or lowering of the line extent


123




b


, as via a control sleeve


126


extending about line


111


in proximity to weight


112


, controls the rate of descent of the weight


112


, as via control of control weight application to line extent


11




b


. Such control variations control the friction forces exerted by the multiple wraps at


111




a


on the surface of the rotor


110


, which in turn controls the slippage rate. A ratchet is indicated at


160


, for preventing reverse rotation of the rotor


110


.




For enhanced control of such slippage, the first rotor


110


may be provided with two axially spaced generally conical surface portions


110




b


and


110




c


, and a generally cylindrical surface portion


110




d


intermediate the conical portions. The conical portions are interrupted by short cylindrical lands shown at


110




e


and


110




f


. It is found that such configurations serve to maintain the multiple wraps axially separated sufficiently as to avoid development of side-by-side rubbing of the multiple wraps. Such rubbing would otherwise interfere with accurate control of slippage of the wraps on the rotor. A means may be provided to urge line


111


leftwardly, to additionally assist in keeping the turns from side-by-side rubbing. Such means may comprise an idler


130


urged leftwardly as by a spring


131


. Raising of weight


112


is associated with take-up of slack in line


123




b


, the importance of which is explained later, especially for safe climbing purposes.




A support may be provided for the weight


112


referred to, that support connected to at least one of the first and second lines.

FIG. 3

shows the support in the form of a ledge


140


to seat a weight such as a human being. An upright strut


141


is connected to the ledge, and line


111


is shown connected to the strut. Ledge


140


is shown as including left and right sections


140




a


and


140




b


pivoted to the strut at


142


, as by hinges. Accordingly, the seating sections


140




a


and


140




b


may be swung down to the section position


140




b


shown at such time as a human is to step onto the support to controllably and safely descend from a height, as at the outer side of a building, to escape from fire.




The rotors


121


may be non-rotary guides for line


123


; and the bore of tube


114


may also or alternatively act as a line guide.




In the preferred apparatus of

FIG. 4

, the elements that remain the same as those in

FIG. 2

carry the same identifying numerals. The rotor


210


(like rotor


110


) has annular flanges


215


and


216


at its opposite ends, and which are received in annular grooves


215




a


and


216




b


in the fixed walls


217


and


218


of the frame


219


. Those flanges or tongues rotate in the grooves about axis


113


as the rotor rotates, with loading transferred from rotor


210


to walls


217


and


218


via annular bearing surfaces provided at


215


and


215




a


, and at


216


and


216




a


. Surfaces


110




b


,


110




c


,


110




d


and


110




e


are the same as in

FIG. 2

, as are the line


111


, wrappings at


11




a


, and line extent


111




b.






Duct


214


is non-rotatable, and has its opposite ends clamped, via nuts


221


and


222


to the fixed walls


217


and


218


. Those nuts have screw threaded attachment at


221




a


and


222




a


to the duct. Duct


214


serves as a guide or guide duct for the line section


223


passing through the duct, i.e. through windings


111




a


. The opposite end interior surfaces


214




a


and


214




b


are flared or turned, as shown, to act as slide guides for the line


223


, to turn that line as shown, thereby eliminating need for the pulleys


121


as seen in FIG.


2


. See also fixed, non rotary guides for the lines, at


224


,


227


,


228


, and


225


.




Protective duct


240


shields lines


123




b


and


111




b


from the weather. Pulleys


240


and


241


are carried by the control weight


220


, to turn lines


123




a


and


111




b


, as shown, the ends of those lines being attached to


240


. Therefore, weight


120


need only travel one half the vertical distance at it travels in

FIG. 2

, as weight


112


is lowered; and as it is raised. Raising of weight


112


is associated with lowering of control weight


120


, which serves to take up slack in control line portions


123


,


123




a


and


123




b


. This is important for example where the weight


112


is a human climber, climbing a wall or rock face, whereby he may use non-slack line


123




b


to control or stop a fall, immediately.




Referring now to

FIGS. 5 and 6

, they schematically show provision of a control such as a governor


300


, on the control weight side of the rotor, for slowing the rate of ascent of the control weight


120


, as that rate increases, if and when such rate increase occurs. The governor is shown as engaging control line


111




b


to slow its ascent with weight


120


.




A simple, effective governor includes at least two sheaves or pulleys


302


and


303


, about which the line


111




b


is entrained, as at under and over sheave engagement zones


302




a


and


303




a


. The sheaves are carried by primary and secondary axles


302




a


and


302




b


, supported by structure


304


attached for example to the frame


305


′ that carries rotor


110


. Suitable bearings may be provided as at


302




c


and


303




c


, whereby the sheaves are rotatable about parallel axes. The sheaves are otherwise indicated at A and B, as also represented in FIG.


7


.




Rotation of one of the sheaves, as for example sheave B, is resisted, as by a restraint that increases as the line


111




b


rate of ascent increases, thereby to slow or control that rate of descent, of the weight


112


, the objective being to prevent free-fall of the suspended weight or climber, in an emergency. As shown in

FIG. 6

, the resistance to rotation i.e. damping of sheave B and its axle


303




b


is suitably provided as by fluid shear, acting for example upon a disc or discs


305


connected to axle


303




b


. Discs


305


rotate closely adjacent and between fixed discs


306


, within a housing


307


containing fluid


307




a


extending in the small gaps between discs


305


and


306


. The fluid shear, produced in response to such relative rotation, acts increasingly to slow rotation of the rotor


303


in response to increasing rates of rotation of the rotor


303


and the discs


305


.




Also shown in

FIG. 7

is a reactive line hoist


310


operable to hoist weight of the reactive line


123




a


in the region below the rotor


210


and extending downwardly to control weight


120


. The objective is to eliminate or reduce the effect of weight of the reactive line


111


upon the system. That effect would otherwise change as the control weight


120


moves upwardly, and would tend to unbalance the system if it were not counteracted.




The hoist


310


is shown as operatively connected, or integrated, with the governor, to simplify the overall apparatus. In the example, the hoist includes two sheaves or pulleys


311


and


312


about which reactive line


123




a


is entrained, as at under and over sheave engagement zones


311




a


and


312




a


. The hoist sheaves are shown as carried by the axles or shafts


302




a


and


303




a


, and are otherwise designated at C and D. Thus, primary axle


302




b


carries sheaves A and C to rotate, and secondary axle


303




b


carries the B and D sheaves to rotate. When control weight


120


is lifted by line


123




a


sheaves A and B rotate which will in turn lift the segment line


111




b


between the rotor and the control weight


120


; hence, negating the weight of this rope segment upon the operation of the device when lowering weight


112


.

FIG. 7



a


is a side elevation view of an apparatus as shown in

FIG. 7

, and in greater detail. Note that B and D sheaves have greater diameters than A and C sheaves.




Referring now to

FIGS. 8 and 9

, they show a modified first rotor


320


having a cylindrical middle section


321


, and opposite end sections


322


and


323


which have surfaces


322




a


and


323




a


which taper toward


321


. Sections


322


and


323


are typically conical and hollow. The angularities of the surfaces of


322


and


323


are such as to maintain the first line wraps or turns


328


free of such sidewise interference, as would prevent free wrapping and unwrapping, during operation. Fins or discs are provided at


322




c


and


323




c


on the rotatable rotor, for dissipating heat generated by line wrap frictional engagement with the rotor, during slippage of the line wraps on the rotor.




Shallow ribs are shown at


324


in

FIGS. 8 and 9



a


as protruding from only the conical surface


322




a


to be engaged by the first line wraps; the ribs extend generally longitudinally in the general direction of the rotor axis


327


, and may have reduced height in a direction toward a mid-portion of the rotor. It is found that such ribs positively grip the line wraps


328


, and prevent unwanted slippage. They also enhance the control amplification factor. The ribs are spaced about axis


327


, as shown in

FIG. 9. A

suspension ring is shown at


494


.




The rotor


320


has an axial through passage


330


, for passing line section


223


, as described above in connection with FIG.


4


. Line turning sheaves are seen at


330




a


and


330




b


, and carried by rotor frame structures


380


and


381


. A spring urged friction clutch


370


in

FIG. 8

rotatably connects sheave D to shaft


330




b


, whereby the hoisting action can de-couple from shaft


303




b


, enabling control line


123


to be operated independently of hoisting action, below a selected level of hoisted weight.




Turning now to

FIG. 10

, it shows a rotor


400


suspended as by a guide or hoisting line


401


having an upper portion that extends upwardly over a pulley


402


, and then downwardly at an angle α relative to vertical. Rotor


400


may correspond to any of the line wrapping rotors discussed above. A lower anchor at


403


releasably anchors the lower portion of line


401


. Line


111


suspends the weight or climber


112


, and wraps about the rotor


400


. Control line


123


extends through the axial passage in the rotor, and then to control weight


420


. The opposite end or tail end of line


123


extends downwardly to attach to the sleeve or control grip


426


through which line


111


extends. Line


111


also extends to the control weight, as in FIG.


4


. The control weight


420


is guided by hoisting or suspending line


401


for up and down movement, lengthwise along line


401


, i.e. away from the vertical up-down path of movement of the suspended weight or climber


112


, so as not to interfere with movement of the latter. A ring


425


on the control weight


420


is shown as passing the hoisting line. In an emergency, the anchor at


403


can be released by another person to lower the suspended climber or weight


112


.




The pulley


402


may be suspended at


430


as from a geologic formation face indicated at


431


; or from a building proximate the exterior side of the building, also represented by


431


. As stated, rotor


400


may take the form of any of the previously described rotors that suspend the weight or climber.





FIG. 11

shows a slack detector


460


for engaging a portion


111




d


of the first line between the rotor


400


and the suspended weight or climber


112


, for detecting the occurrence of slack in that line, should it develop. The detector includes first and second parts


465


and


466


that are relatively movable in the direction of the first line. Those parts have associated grips, seen at


465




a


and


466




a


, to compressively grip the first line at spaced locations along its length. A compression spring


468


is located to urge the two parts in relative directions tending to urge the grips toward one another. If slack develops in the line


111


, the grips gripping the line will then move relatively toward one another, and a signal generator responds to generate a detectable signal, such as an audible sound which the climber can hear, and/or which the person controlling the hoist or guide line


401


can also hear. That line can then be manipulated to lower the climber to safety. One signal generator is shown at


470


and comprises electrical contacts


470




a


and


470




b


movable together in response to relative movement of the two parts and grips. A switch is thereby closed to operate the sounder


477


in series with the contacts and a battery


478


.




In

FIG. 10

, the control weight


420


can take the form of an alternative weight comprising a lightweight container


490


(such as a bag or sack) adapted to receive loose particles


491


such as sand, dirt, or gravel, at a climbing site. This avoids need to transport a solid control weight to the site.




The ratchet


160


may take the form of arcuate ramps terminating at blocking shoulders, on the end face of flange


320




a


, in

FIG. 8






Referring now to

FIGS. 12 and 13

, a climbing pole is shown at


550


extending upwardly from the ground or support zone


551


. A climber


552


is carried or attached to a harness


553


from which a line extends upwardly at


554


for supporting the climber, i.e. his torso or body, in association with his climbing the pole.




First means is provided for elevating the harness as the climber climbs the pole, and may be considered to include line


554


. That first means is further characterized as blocking lowering of the harness, relative to the pole, during the climb. Second means is provided to be carried by the pole for enabling climbing pull-up by the climber, relative to the pole, as during the climb.




As shown in

FIG. 13

, that second means may preferably take the form of a series of holes in the pole and spaced apart lengthwise of the pole to receive insertion of manually graspable pegs successively inserted into vertically successive holes. See for example the vertically spaced holes


558


at one side


550




a


of the pole, and vertically spaced holes


559


at the opposite side


550




b


of the pole, the holes extending laterally into the pole as shown, preferably with taper. Typically, there are two of the pegs


560


and


561


located at said opposite sides of the pole, to project into the holes. The climber supported by his harness removes those pegs from lower holes


558




a


and


559




a


at one level and inserts them into the next above level holes


558




b


and


559




b


; he then pulls himself up by grasping the projecting extents


560


′ and


561


′ of the pegs and exerting lifting force to raise his body to a level enabling hand removal of the pegs from holes


558




b


and


559




b


and insertion of the removed pegs into the next above level holes


558




c


and


559




c


. This process of intermittent body lifting, and peg removal and insertion into successively next above holes, is repeated over and over to achieve the climb. During this process, the harness and its indicated elevating support means enables automatic harness elevation with the climbers torso or body (a control weight


571


then lowering); and also blocks lowering of the harness, for example until such lowering of the harness and climber is desired.




The structure associated with the harness for achieving such controlled harness movement preferably includes the following, considering that the climber's weight and associated weight of the harness is a “first weight”:




a) a first element including a rotor rotatable in one direction about an axis and blocked against rotation in the opposite rotary direction,




b) a second element acting as a guide,




c) a control weight,




d) lines supporting said first weight and control weight by said elements, and including a first line wrapping about the rotor and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the rotor allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the rotor thereby blocks descending of the first weight.




Referring to the

FIG. 12

example, the first element including the rotor is indicated at


570


the rotor for example taking the form of rotor


210


in

FIG. 4

; the second element acting as a guide may take the form of guide seen at


214


in FIG.


4


. The control weight


571


corresponds to weight


120


in FIG.


4


. The lines supporting the first weight (the weight of the climber


552


) and the control weight


571


are indicated at


554


,


554




a


,


554




b


, and


554




c


. First line


554


supports the first weight (the climber's weight) and wraps about the rotor to extend downwardly at


554




a


to a pulley


566


suspending control weight


571


. Line


554




a


then extends upwardly at


554




b


and over a fixed position pulley


566


′ to then extend downwardly at


554




c


and terminate at a fixed support


567


at control station


568


. A second line


578


entrains the guide at the rotor (for example passes through tubular part


214


seen in FIG.


4


); line extension


578




a


then extends downwardly to pulley


579


on weight


571


, then upwardly at


578




b


to fixed position pulley


590


, and then downwardly at


578




c


and to the control station


568


; and line extension


578




d


extends downwardly near the pole


550


, to be manipulated by the climber.




This system blocks unwanted lowering of the climber, as during his climbing ascent, but enables controlled lowering of the climber, by his manipulation of line extension, hanging near the pole.




Also provided is a means for suspending and lowering the rotor


570


, as during an emergency. See control line


580


extending downwardly to a control station


581


, and extending upwardly over a fixed pulley


582


to support and suspend the rotor, as via rotor frame seen at


218


in FIG.


4


. Control line


580


may be untied and payed out at station


581


to lower the rotor


570


, and the suspended climber, as during such emergency.



Claims
  • 1. Apparatus used in controlling vertical downward movement of a first weight, comprising:a) a first element rotatable in one direction about an axis and a structure blocking said first element against rotation in the opposite rotary direction, b) a second element acting as a guide, c) a control weight, d) and lines supporting said first weight and control weight by said elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight, e) and wherein i) the first line that wraps about the first element has line portions that extend downwardly to support loading imposed by the first weight ii) and control weight, respectively, iii) the second line that entrains the second element has one line portion that extends downwardly to support control loading imposed proximate but independently of the first weight, and the one line portion not connected to the first weight, but extending near to the first line, and another line portion to support loading imposed by the control weight.
  • 2. The apparatus of claim 1 including a support for the weight, and connected to at least one of the first and second lines.
  • 3. The apparatus of claim 2 wherein said support has structure to support a human imposing said first weight.
  • 4. The apparatus of claim 1 wherein said elements are rotors that have a common axis.
  • 5. The apparatus of claim 1 in which the first element is a first rotor having an extended surface to engage multiple wraps of the first line, and the second element is associated with the first element.
  • 6. The apparatus of claim 5 wherein the first rotor extended surface has two axially spaced generally conical portions, and a generally cylindrical portion intermediate said conical portions.
  • 7. The apparatus of claim 6 wherein said conical portions have wrap engaging angularities characterized as maintaining the first line wraps free of sidewise interference during operation of said apparatus to lower said first weight.
  • 8. The apparatus of claim 3 wherein said first weight support structure defines an upright medial strut and a ledge to seat a human being.
  • 9. The apparatus of claim 8 wherein said ledge includes at least one folding section having an up-folded portion extending generally parallel to said upright stem, and a down-folded position extending generally laterally to seat the human being.
  • 10. The apparatus of claim 1 including a support frame, the first element carried by said frame to rotate relative thereto, the second element associated with the frame.
  • 11. The apparatus of claim 10 wherein the first element is a rotor, said rotor and the frame defining a tongue and groove annular bearing or bearings whereby the frame directly supports the rotor for rotation.
  • 12. In combination with the apparatus of claim 1, said first element being a rotor having an extended surface, and rotatable about a first axis extending longitudinally, and including ribs protruding from said extended surface to be engaged by a first line, said ribs extending generally longitudinally and having progressively reduced height in a direction toward a mid-portion of said rotor.
  • 13. The combination of claim 12 wherein said ribs are spaced apart about said axis.
  • 14. The combination of claim 12, wherein said rotor extended surface has two axially spaced generally conical portions, and a generally cylindrical portion intermediate said conical portions.
  • 15. The combination of claim 12 wherein said rotor has an axial through passage, and said second line passes through said passage.
  • 16. Climbing apparatus in combination with the apparatus of claim 1, and which comprises, in further combination:a) an upright climbing pole, in association with the line supporting the first weight, b) a climbing harness for supporting the torso of a climber climbing the pole, c) first means for elevating said harness as the climber climbs the pole, and for blocking lowering of the harness, d) and second means carried by the pole for enabling climbing pull-up relative to the pole.
  • 17. The combination of claim 16 wherein said second means includes a series of holes in the pole and spaced apart lengthwise of the pole to receive insertion of manually graspable pegs successively inserted into vertically successive holes.
  • 18. The combination of claim 17 wherein there are two of said pegs at opposite sides of the pole.
  • 19. The combination of claim 16 wherein said first means includes a rotor, a line connected to said harness and to a control weight, said line entraining said rotor.
  • 20. Apparatus used for controlling vertical downward movement of a first weight, comprising:a) a first element rotatable in one direction about an axis and blocked against rotation in the opposite rotary direction, b) a second element acting as a guide, c) a control weight, d) and lines supporting said first weight and control weight by said elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative tot he first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight, e) said first element being a first rotor having an extended surface to engage multiple wraps of the first line, and the second element associated with the first element, f) said rotor extended surface having two axially spaced generally conical portions, and a generally cylindrical portion intermediate said conical portions, g) and wherein said first rotor has an axial through passage, and said second line passes through said passage.
  • 21. Apparatus used in controlling vertical movement of a first weight, comprising:a) a first rotor rotatable in one direction about an axis and blocked against rotation in the opposite rotary direction, b) a guide, c) a control weight, d) and lines supporting said first weight and control weight by said rotor and guide, and including a first line wrapping about the first rotor and a second line entraining the guide, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein first line slippage relative to the first rotor allows the first weight to descend, and a second mode of operation wherein first line non-slippage relative to the first rotor thereby blocks descending of the first weight, the control weight acting to remove slack in the second line as the first weight rises, said guide defined by the rotor to have second line entrainment passage surface extent.
  • 22. The apparatus of claim 21 wherein said guide comprises one of the following:x1 a sheave, x2 a passage through the first rotor.
  • 23. The apparatus of claim 21 including a protector extending about at least one of said lines extending upwardly from said control weight.
  • 24. The apparatus of claim 21 including pulley means carried by the control weight and entraining said lines whereby travel of the control weight is reduced relative to travel of the first weight.
  • 25. The combination of claim 21 including a protective duct extending about said control weight and the lines proximate the control weight.
  • 26. Apparatus used for controlling vertical downward movement of a first weight, comprising:a) a first element rotatable in one direction about an axis and blocked against rotation in the opposite rotary direction, b) a second element acting as a guide, c) control weight, d) and lines supporting said first weight and control weight by said elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight, e) said first element being a first rotor having an extended surface to engage multiple wraps of the first line, and the second element being associated with the first element, f) and said first rotor having an axial through passage, and said second line passing through said passage.
  • 27. Apparatus for use in controlling vertical downward movement of a first weight, comprising:a) a first element rotatable in one direction about an axis and a ratchet blocking rotation in the opposite rotary direction, b) a second element acting as a guide, c) a control weight, d) and lines supporting said first weight and control weight by said elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight, the first element being a first rotor having an axial through passage, and said second line passes through said passage, the first rotor having two axially spaced generally conical portions, and a generally cylindrical portion therebetween.
  • 28. The apparatus of claim 27 including said support for the first weight, and connected to at least one of the first and second lines.
  • 29. The apparatus of claim 28 wherein said first weight support has structure to support a human imposing said first weight.
  • 30. The apparatus of claim 27 wherein said elements have rotor surfaces that have a common axis.
  • 31. The apparatus of claim 27 wherein:i) the first line that wraps about the first element has line portions that extend downwardly to support loading imposed by the first weight and control weight, respectively, ii) the second line that entrains the second element also has line portions that extend downwardly to support loading imposed by the first weight and control weight respectively.
  • 32. The apparatus of claim 27 in which the first element is the first rotor having an extended surface to engage multiple wraps of the first line, and the second element is associated with the first element.
  • 33. The apparatus of claim 32 wherein said conical portions have wrap engaging angularities characterized as maintaining the first line wraps free of sidewise interference during operation of said apparatus to lower said first weight.
  • 34. The apparatus of claim 29 wherein said first weight support structure defines an upright medial strut and a ledge to seat a human being.
  • 35. The apparatus of claim 34 wherein said ledge includes at least one folding section having an up-folded portion extending generally parallel to said upright stem, and a down-folded position extending generally laterally to seat the human being.
  • 36. The apparatus of claim 27, including a support frame, the first element carried by said frame to rotate relative thereto, the second element associated with the frame.
  • 37. The apparatus of claim 36 wherein the first element is a rotor, said rotor and the frame defining a tongue and groove annular bearing or bearings whereby the frame directly supports the rotor for rotation.
  • 38. The apparatus of claim 27 wherein the force exertion on the control weight is by one of the following:i) a person being allowed to descend, ii) a person at a control location, and not being allowed to descend.
  • 39. Apparatus for use in controlling vertical downward movement of a first weight, comprising:a) a first element rotatable in one direction about an axis and a ratchet blocking rotation in the opposite rotary direction, b) a second element acting as a guide, c) a control weight, d) and lines supporting said first weight and control weight by said elements, and including a first line wrapping about the first element and a second line entraining the second element, whereby changes in force exertion on the control weight determine alternative existence of a first mode of operation wherein line slippage relative to the first element allows the first weight to descend, and a second mode of operation wherein line non-slippage relative to the first element thereby blocks descending of the first weight, the first element being a first rotor having an extended surface to engage multiple wraps of the first line, and the second element is associated with the first element, the first rotor extended surface having two axially spaced generally conical portions, and a generally cylindrical portion intermediate said conical portions and wherein said first rotor has an axial through passage, and said second line passes through said passage.
Parent Case Info

This application is a continuation-in-part of U.S. patent application Ser. No. 09/580,123, filed May 30, 2000 abandoned, which is a continuation-in-part of Ser. No. 09/561,311, filed Apr. 28, 2000, now U.S. Pat. No. 6,186,276, which is a continuation of Ser. No. 09/126,652, filed Jul. 31, 1998, abandoned.

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Number Name Date Kind
421115 Taylor Feb 1890 A
441819 Bresnahan Dec 1890 A
662243 Nelson Nov 1900 A
1113369 Olson Oct 1914 A
1123776 Meyer Jan 1915 A
1766566 Tucker Jun 1930 A
1787651 Zwink Jan 1931 A
4039045 Hoger Aug 1977 A
4645034 Griffith Feb 1987 A
4679656 Lew et al. Jul 1987 A
4941548 Blanchard Jul 1990 A
4997064 Motte et al. Mar 1991 A
5186275 Bajin Feb 1993 A
Continuations (1)
Number Date Country
Parent 09/126652 Jul 1998 US
Child 09/561311 US
Continuation in Parts (2)
Number Date Country
Parent 09/580123 May 2000 US
Child 10/278410 US
Parent 09/561311 Apr 2000 US
Child 09/580123 US