1. Field of Invention
The present invention generally relates to hydraulic-mechanical transmissions for vehicles and especially those using hydraulic regenerative braking systems, and a technique for keeping such transmissions stable.
2. Description of the Prior Art
The conventional approach for changing the transfer ratio of a hydraulic transmission is to have a pump drive a motor one or both having a variable displacement. Varying either or both displacements changes the transfer ratio of the transmission. The two most common variable displacement hydraulic pumps and motors are referred to as “bent axis” and “swash plate” designs. Both of these consist of a circular array of pistons to accomplish the pumping or motor functions with a means to adjust the strokes of the pistons to accomplish a change in displacement. As a consequence, they are bulky, noisy and expensive. Further when set for low displacement they are inefficient. In addition, since the torque of a hydraulic motor is determined by its displacement, the transmissions suffer from low torque capability when set for low displacement. To compensate for this problem the transmissions must be oversized to supply sufficient torque over a full operating range.
The hydraulic transmissions described above also suffer from generally low efficiency which has also contributed to their lack of acceptance in road vehicles. This is particularly problematic when driving at high speeds for long periods. The low efficiency contributes to high operating temperature of the hydraulic fluid which greatly reduces its useful life.
A paper entitled “GoldDrive—Infinitely Variable Drive Consisting of Fixed Displacement Pumps and Motors”, submitted by Nahum Goldenberg, and published as Document NO. 2000-01-2544 by the Society of Automotive Engineers in January 2000 relating to Ground Vehicles (hereinafter the “Goldenberg Publication”) describes an infinite variable, bidirectional “GoldDrive” consisting of a combination hydraulic fixed displacement pumps and motors and a differential. [See also U.S. Pat. No. 4,922,804, Goldenberg.]
In particular, as schematically illustrated in
SAE Document NO. 2000-01-2544 entitled “GoldDrive—Infinitely Variable Drive Consisting of Fixed Displacement Pumps and Motors”, and U.S. Pat. No. 4,922,804, Goldenberg are each incorporated in their entirety into this application by reference.
A first hydraulic transmission system is described that uses two sets of differentially-coupled, fixed displacement hydraulic pumps/motors arranged such that one set is used to adjust the transfer ratio and the other to adjust the operating point to the condition of maximum efficiency. A means to achieve mechanical stability under all operating conditions is disclosed. A second hydraulic transmission is described that uses a single set of differentially-coupled hydraulic devices in the manner described by Goldenberg with the addition of the scheme to achieve mechanical stability. Further a selectable, one-way clutch mechanism means applicable to both transmissions is described to provide an all-mechanically by-pass for the hydraulic transmission in a drive train allowing efficient high and low speed operation of road vehicles and both a “free-wheeling” mode and an “overdrive” mode of operation. The all-mechanical by-pass can designed to engage at low speeds when the torque demand is low an is applicable to all hydraulic transmissions for vehicles. A particular advantage of the described hydraulic transmissions system relates to their small physical size. These transmissions can also supply all the functions necessary for vehicles using hydraulic regenerative braking systems.
In particular, a hydraulic transmission system combination is described that includes two sets of differentially-coupled, fixed-displacement pumps/motors of a type described in the “Goldenberg Publication” and U.S. Pat. No. 4,922,804, wherein a mechanically driven, input set of differentially-coupled, fixed-displacement pumps/motors provides hydraulic output via a first and second serial pair of diverter valves to a hydraulically driven, output set of differentially-coupled, fixed-displacement pumps/motors where the first diverter valve controls hydraulic output of the mechanically driven input set of differentially-coupled, fixed-displacement pumps/motors for establishing operating point control of the system, and the second diverter valve controls the speed and direction of the rotatable, mechanical output shaft of the hydraulically driven, output set of differentially-coupled, fixed-displacement pumps/motors.
More generally, the described transmission system contemplates replacing the input pump/motor 3 of the Goldenberg combination shown in
A particularly novel aspect of the described hydraulic transmission system relates to stabilization of Goldenberg combination of differentially-coupled, fixed-displacement pumps/motors by sensing differences in torque between the respective sides or arms of the mechanical differential utilizing wireless strain gauges sensing torque experienced by the respective shaft arms, and generating a signal proportional to the magnitude and sign of the difference in torque and applying it to control variable fluid flow valves for decreasing hydraulic liquid pressure applied across the appropriate pump/motors on one or the other sides of the mechanical differential for equalizing the torque in the respective arms for operationally stabilizing the system.
Another embodiment of the described hydraulic transmission system may include two pump/motors in place of each pump/motor of the Goldenberg combination of differentially-coupled, fixed-displacement pumps/motors to allow the transmission system to operate at higher pressures when the two or more are serially coupled and/or to tailor the capabilities of the transmission system to particular operating parameters by disabling one or more one each side of the differential. In another consideration, smaller hydraulic pumps/motors can provide higher efficiencies and higher rotation velocity (rpm) than larger hydraulic pumps/motors. So it will often be desirable to use two or more small motors or pumps in place of one large one.
Still other embodiments of the invented hydraulic transmission system includes a remotely controllable heater/cooler for adjusting the temperature, hence viscosity of the hydraulic fluid (“a viscosity changing” device) for improving efficiency.
Another embodiment of the transmission is the combination of the torque driven stabilizing scheme and the all-mechanical by-pass to the transmission as described by Goldenberg (
Another embodiment of the inventions is the application of an all mechanical by-pass enabled by a selectable, one-way clutch to all hydro-mechanical transmissions for vehicles.
In the following description, reference is made to hydraulic pumps and motors. The preferred embodiment of this invention would use devices that can function either as pumps or motors for flows in both directions. However it can be implemented with devices that function solely as pumps or as motors and flows in one direction only.
The range of speeds of the input pump set or the output motor set can be changed to favor one direction by changing the displacement of the pump/motor on one side of the differential and change the gearing of the differential on that side accordingly to keep the torque equal. This could be done, for example, to provide a larger speed range in the forward direction than in the reverse direction of an automobile.
In this example we have shown the variable input pump as the means to control the transfer ratio and the output motors to control the operating point of the transmission. Also illustrated is the use of two motor/pumps in each position. By disabling one of the two motor/pumps in some or all of the positions, the operation of the transmission can be tailored more closely to any specific requirement. A further of two or more hydraulic devices on each side of the differential is to allow the transmission to operate at higher hydraulic pressures. This is accomplished by configuring each position such that the two devices operate in series rather than parallel. This increases the maximum allowable system pressure by approximately a factor of two, which will be important when higher pressure accumulators are available. This configuration also allows a change in speed range since for the same flow rate, the shaft rotational speed will double if both motors are arrange in series rather than in parallel. Flow F3 illustrates the two motors being operated in series rather than in parallel. As taught in the Goldenberg publication, the output speed can also be doubled by causing both “arms” of the output Goldenberg set to drive the output shaft in the same direction. This however will result in either the loss of transfer ratio control or efficiency control.
When the mechanical by-pass is selected, it is desirable to have minimum hydraulic losses in the transmission since the hydraulic transmission is in idle mode and not serving any function.
If the gearing of the two arms of a mechanical differential are the same, it is a characteristic of the differential that the torque will be the same in both arms when the third arm is under a load. The torque in the arms of motors 1 and 2 in
One way to accomplish this is to measure the torque directly on each shaft of motors 1 & 2 thru the use of wireless strain gauges 5 & 6. Then to subtract the torque reading from motor 1 from the torque reading of motor 2. If the resulting signal is negative it means the torque in motor 1 is greater than motor 2. To correct this situation, a small constriction is introduced in the hydraulic line from motor 1. This will reduce slightly the applied pressure on motor 1 to the degree necessary to make the torques equal from both motors, thus assuring stable situation under any load and speed condition. Since in most cases there is a natural tendency for the efficiency in both devices to change in the direction that favors stability, only small flow restrictions need be introduced to achieve stability and this will usually be on the device that is handling the lowest power. Therefore the overall loss in system efficiency will be small using this technique.
The selectable, one-way clutch means to select an all-mechanical by-pass can be advantageously applied to any hydro-mechanical transmission.
While the invention has been described in conjunction with a specific exemplary and preferred modes, it is to be understood that many alternatives, modifications and variations, are possible. Similarly, the respective elements described for effecting the desired functionality can be configured differently, per constraints imposed by different mechanical systems, yet perform substantially the same function, in substantially the same way to achieve substantially the same result as the above
This application relates to and claims any and all benefits of U.S. Provisional Patent Application Ser. No. 60/980,684, filed Oct. 17, 2007 entitled, “HYDRAULIC PLUG-IN HYBRID VEHICLE” and U.S. Provisional Patent Application Ser. No. 60/980,120 filed Oct. 15, 2007 entitled “HIGH EFFICIENCY HYDRO-MECHANICAL TRANSMISSION” and U.S. Provisional Patent Application Ser. No. 61/025,599 filed Feb. 1, 2008 entitled “Continuously Variable Hydraulic Transmission With Efficiency Control” and U.S. Provisional Patent Application Ser. No. 61/029,972 filed Feb. 20, 2008 entitled “Continuously Variable Hydraulic Transmission With Efficiency Control”. Provisional Patent Application Ser. Nos. 60/980,684, 60/980,120, 61/025,599, and 61/029,972 are incorporated in their entirety into this application by reference.
Number | Date | Country | |
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60980684 | Oct 2007 | US | |
61025599 | Feb 2008 | US | |
61029972 | Feb 2008 | US |