Embodiments of the subject matter disclosed herein generally relate to a perovskite-based semiconductor device having an intermediate metal fluoride layer, and more particularly, to a device that is provided with an enhanced electron extraction layer that includes the metal fluoride.
Perovskite solar cells are a new type of solar cell technology using metal halide perovskites as the light-absorbing materials. This kind of halide perovskite materials crystallizes as ABX3 structures, where A refers to a monovalent cation, B is usually metallic lead or tin, and X is a halogen anion. Due to the excellent electronic properties and easy processability of the perovskite semiconductor thin film, the application of perovskite materials has been extended to the fields of light-emitting diode (LED) and also tandem devices.
At present, high-efficiency perovskite devices are based on a planar configuration with the perovskite active layer being sandwiched between two charge transport layers. When illuminated by sunlight, on the electron transport layer (ETL) side of the device, the contact electrode behaves as the negative electrode; on the contrary, on the hole transport layer (HTL) side, the corresponding electrode is the positive electrode. The state-of-art perovskite solar cells, especially those inverted perovskite with p-i-n configuration where the ETL is facing sunwards, still display an undesirably large voltage deficit, which is mainly attributed to significant surface recombination and energy level mismatches at their interfaces with ETLs.
Integrating high-performance wide bandgap perovskite solar cells onto their mainstream market-established silicon heterojunction (SHJ) counterparts is a successful strategy to reach very high-power conversion efficiencies (PCEs) due to minimized carrier thermalization losses. Since the first demonstration of such perovskite/silicon tandem solar cells in 2015, their PCE rapidly progressed, well above the records of single-junction solar cells. Although initial research focused on n-i-p tandems, recent best performing devices are mostly in the p-i-n configuration (where the n-type electron-collecting contact is facing sunwards). Early attempts to improve tandem performance focused on device optics and the search for ideal perovskite compositions.
More recently, the researchers in this field turned their attention to the interface between the perovskite and the hole transport layer (HTL) to reduce voltage losses, for instance, by molecular passivation of NiOx. Recent works also demonstrated that self-assembled monolayers (SAMs) such as 2PACz and 4Me-PACz, anchored on oxides, can yield excellent HTL/perovskite interfaces with very low Voc losses [1], [2]. Despite this progress, state-of-art perovskite solar cells (PSCs)—especially those employing wider-bandgap perovskites (e.g., ˜1.68 eV as frequently used for tandem applications)—still suffer from an undesirably large Voc deficit. This mainly stems from significant carrier recombination and an energy level mismatch at their interface with the electron transport layer [3] to [5], which most commonly consists of evaporated fullerene (C60). Insertion of an ultrathin LiF layer at the perovskite/C60 interface has been suggested to alleviate this issue, yet this may result in reduced device stability, which is usually attributed to its deliquescent behavior [1], [6].
Thus, to further improve the performance of the perovskite single-junction devices and also perovskite/silicon tandem, developing a strategy to modify the perovskite/ETL interface is highly desirable.
According to an embodiment, there is a perovskite/silicon tandem device that includes a silicon layer having first and second opposite sides, a first electrode located on the first side of the silicon layer, a hole transport layer located on the second side of the silicon layer, a perovskite layer located over the hole transport layer, a metal fluoride layer located over the perovskite layer and in direct contact with the perovskite layer, and a second electrode located over the ultrathin metal fluoride layer.
According to another embodiment, there is a transceiver for transmitting or receiving an encoded light beam, the transceiver including a tandem device configured to convert the encoded light beam into pairs or electrons and holes or to convert pairs of electrons and holes into the encoded light beam, a processor connected to the tandem device and configured to decode the light beam when the light beam is received, and to encode the light beam when the light beam is transmitted, and a power source configured to supply power to the tandem device and the processor. The tandem device includes a silicon layer having first and second opposite sides, a first electrode located on the first side of the silicon layer, a hole transport layer located on the second side of the silicon layer, a perovskite layer located over the hole transport layer, an ultrathin metal fluoride layer located over the perovskite layer and in direct contact with the perovskite layer, and a second electrode located over the ultrathin metal fluoride layer.
According to yet another embodiment, there is a single junction device that includes a substrate, a first electrode located over the substrate, a hole transport layer located on the substrate, a perovskite layer located over the hole transport layer, an electron transport layer that includes an ultrathin metal fluoride layer located over the perovskite layer and in direct contact with the perovskite layer, and a second electrode located over the ultrathin metal fluoride layer.
For a more complete understanding of the present invention, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to a perovskite/silicon tandem solar cell having an ultrathin magnesium fluoride, MgFx, layer, with x smaller than 2, located between the perovskite material and the ETL layer. However, the embodiments to be discussed next are not limited to tandem solar cells, or MgFx layers, but may be applied to other perovskite-based device and/or other metal fluoride layers.
Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first object or step could be termed a second object or step, and, similarly, a second object or step could be termed a first object or step, without departing from the scope of the present disclosure. The first object or step, and the second object or step, are both, objects or steps, respectively, but they are not to be considered the same object or step.
The terminology used in the description herein is for the purpose of describing particular embodiments and is not intended to be limiting. As used in this description and the appended claims, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that the term “and/or” as used herein refers to and encompasses any possible combinations of one or more of the associated listed items. It will be further understood that the terms “includes,” “including,” “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Further, as used herein, the term “if” may be construed to mean “when” or “upon” or “in response to determining” or “in response to detecting,” depending on the context.
According to an embodiment, a novel perovskite/silicon tandem solar cell having a metal fluoride layer MgFx is used as an interlayer at the perovskite/ETL interface to suppress the interfacial recombination, leading to an improved electron extraction and device performance. Other metal flouride layers have been investigated and found to also be effective. This approach is also implemented in other perovskite-based devices, for example, PSC, photodetectors, light emitting devices, etc. The ultrathin nature of the evaporated MgFx layer can spatially separate photogenerated electrons and holes to reduce recombination at the perovskite/ETL interface without compromising the electron extraction.
The perovskite/silicon tandem solar cell 100 further includes plural layers formed on the bottom of the c-Si layer 108. In this embodiment, the bottom of the c-Si layer 108 is covered with a layer 116 including a sub-layer of intrinsic α-Si and a sub-layer of p-doped α-Si, a layer 118 of indium tin oxide (ITO), and an electrode 120, made, for example, of Ag. At this side/face of the tandem device 100, the holes are extracted and collected by the electrode 120. At the opposite face of the device 100, on the perovskite layer side, a buffer layer 122, for example, a layer of SnO2, is formed over the electron selection layer 106, and a transparent layer 124, for example, IZO layer, is formed over the buffer layer 122. An electrode 126 may be formed on top of the IZO layer for collecting the electrons.
In this embodiment, the metal fluoride layer 102 may be a MgFx layer, with x smaller than 2, for example, between 0.8 and 1.2. The metal fluoride layer is a stable inorganic compound that is frequently used in the field of optics due to its high transparency over extremely wide range of wavelengths, and therefore is commercially available at low cost. It is noted that the MgFx layer is manufactured so that x is between 0.8 and 1.2 in the embodiment of
To achieve the MgFx layer 102 with x between 0.8 and 1.2, the following method illustrated in
In step 300, a c-Si wafer was provided and this was used as the layer 108. The Si bottom cell 108 was obtained by using a 4-inch n-doped float-zone (FZ) Si wafer with a thickness of 260-280 μm. The double-side texture structure of the layer 108 with random distributed pyramids 210 was obtained in step 302 using an alkaline solution. The size of the pyramids 210 is controlled by adjusting the alkaline concentration and the process temperature. The wafers were dipped in hydrofluoric acid solution followed by a cleaning process, before being transferred into a plasma enhanced chemical vapour deposition (PECVD) cluster for amorphous silicon (a-Si) deposition. In step 304, 8 nm intrinsic (i), 6 nm n-doped, and 13 nm p-doped a-Si layer 116 was grown on the bottom face of the wafer 108 using the PECVD cluster tool. The process temperatures are 200° C. In the same step, 150 nm ITO 118 and 250 nm Ag 120 were sputtered on the backside of the wafer through a shadow mask of 1.1×1.1 cm2. In step 306, 15 nm IZO 112 recombination junction was sputtered on the front side/face of the wafer through an aligned mask with an opening area of 1.1×1.1 cm2. In order to recover sputtering damage, an annealing step at 200° C. for 10 min was carried out. The wafer was then laser-cut to 2.2 cm×2.2 cm square substrate for tandem fabrication.
The perovskite top cell 100A fabrication on the Si bottom cell 100B is now discussed. The Si bottom wafer 108 was subjected to UV-Ozone treatment for 10 min before being transferred into a glovebox. For 2PACz 114 deposition, 1 mg/mL 2PACz in ethanol was used. The 2PACz layer 114, which acts as a hole transport layer (HTL) was spin-coated in step 308 on the IZO layer 112 at 5000 rpm for 30 s, followed by drying at 100° C. for 10 min. In step 310, 1.7 M Cs0.05FA0.8MA0.15Pb(I0.755Br0.255)3 perovskite precursor solution was prepared by dissolving a mixture of FAI, MABr, CsI, PbI2, and PbBr2 in a mixed solvent of DMF and DMSO with a volume ratio of 4:1. The perovskite film 104 was spin-coated at 2000 rpm for 45 s an acceleration of 400 rpm/s, then followed with 7000 rpm for 10 s with an acceleration of 5000 rpm/s. Chlorobenzene of 200 μL was dropped in the center of the substrates 12 s before the end of the spin-coating process. After the rotation ceased, the substrates were immediately transferred onto a hotplate of 100° C. and were annealed for 15 min. After perovskite deposition, a layer 102 of about 1 nm metal fluorides (NaF, LiF, MgFx or CaFx) was deposited in step 312 by thermal evaporation directly onto the perovskite layer 104. The sample was then quickly transferred to a C60 evaporation chamber to minimize air exposure as much as possible. During the transfer process, the sample may be exposed to air for a short period of time, but the inventors did not find that this process affected the device performance. In step 314, 15 nm C60 106 was subsequently deposited by thermal evaporation. In the same step, 20 nm SnO2 122 was then deposited by atomic layer deposition (ALD) using a Picosun system. The substrate temperature was maintained at 100° C. during ALD deposition with TDMASn precursor source at 80° C. and H2O source at 18° C. The pulse and purge time for Tetrakis(dimethylamino)tin(IV) (TDMASn) is 1.6 and 5.0 s with a 90 sccm carrier gas of nitrogen, for H2O is 1.0 and 5.0 s with 90 sccm N2. 140 cycles were used. Still in the same step, 70 nm IZO 124 was sputtered from a 3-inch IZO ceramic target on top of the SnO2 through a shadow mask. Ag finger 126 with a thickness of 500 nm was thermally evaporated using a high precision shadow mask. Finally, 100 nm MgFx layer 130 was thermally evaporated as an anti-reflection layer. The thickness of the C60, IZO and metal fluoride layers were first calibrated by spectroscopic ellipsometry. The evaporation rate and thickness of each experiment were monitored by quartz crystal microbalance sensors.
An alternative structure, a single-junction perovskite solar cell 400 as illustrated in
For testing purposes, the tandem device 100 was sandwiched between two 3-mm-thick cover glass/encapsulant with black butyl rubber sealant at the edges. The device was vacuum-laminated in an industrial laminator at 120° C. for 20 min. Tinned plated copper strips were used to contact the upper and lower electrodes of the tandem device using Ag paste, and were extended to the outside of the cover glass. For damp heat test, the devices were placed inside an environmental chamber with a condition of 85° C. and 85% relative humidity, and were taken out for J-V measurement at some intervals.
The inventors verified the ultrathin (which is defined herein as being less than 2 nm thickness) nature of the fluoride-based interlayer 102 inserted at the electron-selective top contact with cross-sectional high-resolution scanning transmission electron microscopy (HR-STEM), as illustrated in
The inventors also investigated the energy level alignment of the perovskite layer 104 with the NaF, LiF and MgFx overlayers 102 by ultraviolet photoemission spectroscopy (UPS) and low energy inverse photoemission spectroscopy (LE-IPES) for occupied and unoccupied states, respectively. As shown in
X-ray photoelectron spectroscopy (XPS) results illustrated in
To verify these findings from the carrier-dynamics perspective, the inventors quantified the non-radiative recombination losses at the perovskite/ETL interfaces via hyperspectral absolute photoluminescence (PL) imaging under 1-sun equivalent illumination. This allows to extract the quasi-Fermi-level splitting (QFLS or Δμ) values in the perovskite layer, which is related to the internal voltage of complete devices.
Next, time-resolved photoluminescence (TRPL) spectroscopy further reveals that the IZO/2PACz/perovskite structure shows a very slow decay process, with an average carrier lifetime of ˜1.6 μs, attesting to the high quality of the perovskite film 104 and the excellent surface passivation on its HTL side. The inventors found that coating the C60 directly onto the perovskite causes a large reduction in the PL lifetime. However, the use of the MgFx interlayer between the perovskite and the C60 layers prolongs the average PL decay time to a substantial extent, compared to the perovskite/C60 sample, indicating significant suppression of the non-radiative recombination.
Further, the inventors quantified the surface recombination velocity (Sf) and also the electron-hole diffusion lengths in the perovskite films via transient absorption spectroscopy (TAS). It was observed a sharp negative band peaking at 718 nm and 710 nm for bare and C60-coated perovskite samples, respectively, which can be assigned to ground-state photobleaching. As expected, the intensity of perovskite/MgFx/C60 structures is remarkably enhanced compared to their perovskite/C60 counterparts. By globally fitting the TA decay curves of the three samples under four laser excitation conditions to a diffusion equation (see
To verify the improved charge extraction at the perovskite/C60 interface, the inventors first fabricated the single-junction p-i-n device 400 with fluoride-based interlayers, as well as control samples without the interlayer. The inventors found that the solar cell with the MgFx interlayer reaches a Voc of 1.23 V, representing a ˜50 mV absolute enhancement when compared to the control sample. This is also ˜20 mV higher than when using a LiF interlayer. These results agree well with the energy-level and surface-passivation analyses noted above. Notably, the FF also improved, reaching 81.1%, which is likely attributable to enhanced surface passivation at maximum-power point conditions.
Then, the inventors fabricated monolithic perovskite/silicon tandem solar cells 100 for testing. As shown in
To evaluate the perovskite subcell device performance, the inventors conducted electroluminescence (EL) measurements on tandem devices. With an injected current of 22 mA/cm2, the inventors observed clear EL spectral mapping with peaks positioning at around 735 nm, corresponding to the perovskite bandgap energy of ˜1.69 eV. Under any current injection condition, the MgFx-based tandem device 100 shows a relatively higher EL emission intensity than the control device, indicating a higher internal voltage. Combining the EL spectra results of the perovskite subcell 100A under distinct current injection conditions with the Suns-Voc data of the c-Si single-junction cell 100B, the inventors were able to construct the J-V curves of the perovskite/silicon tandem device 100, as shown in
To explore the effect of the interlayer 102 on the device 100's stability, the inventors monitored the photovoltaic performance of the control and fluoride-based tandems without any encapsulation under continual standard AM1.5G illumination. The control device benefits from light soaking, showing a PCE increase from initially 27.2% to 28.0% after 10 min of illumination. The J-V curves (not shown) demonstrate that the light soaking leads to an improvement in Voc and FF; it is believed that continuous illumination causes a slight adjustment of the energetic alignment at the perovskite/ETL interface, facilitating charge extraction to some extent. The fluoride-based devices do not seem to benefit from this, possibly due to the already improved energy-level alignment at their perovskite/ETL interface.
On a longer timescale, the LiF-based tandem shows a gradually performance drop from 29.1% to 27.5% in air, as expected, whereas the MgFx-based tandem cell 100 retained nearly >99% of its initial PCE after 260 min, which is due to the fact that the MgFx layer is a more stable non-hygroscopic material than LiF. The control device maintained a relatively stable but still lower absolute Voc and FF value after light-soaking period, compared to MgFx-based devices.
In addition, the inventors subjected the encapsulated tandem device 100 to damp heat testing (85° C. with 85% relative humidity, RH, IEC 61215:2016 standard), which is considered as one of the harshest tests for perovskite-based devices. Remarkably, the MgFx-treated tandem device 100 did not show any Voc or Jsc degradation after over 1,000 hours, and retained 95.4% of its initial PCE. The Voc even improved slightly, indicating that the perovskite itself and the interfacial layers are sufficiently tolerant to thermal stress. The FF showed a slight drop, which may be related to the increase in the series resistance of the contact electrode. These results indicate that the novel tandem device 100 can withstand the most stringent industrial stability standards with only a basic encapsulation scheme.
While the tandem device 100 has been discussed herein in the context of converting solar light into electricity, i.e., being used as a solar cell, those skilled in the art would understand that the same device may be used as a photodetector for transforming incoming light radiation (from the sun or from any other source) into an electrical signal. In one application, the tandem device 100 or the single junction device 400 may be used as part of a transceiver, as schematically illustrated in
The addition of the metal fluoride ultrathin layer with nonstoichiometric properties to the device 100/400 can be achieved with a conformal method of treating the perovskite films, especially the wide-bandgap perovskite films, allowing for easy translation of this process into large-area perovskite single-junction device as well as perovskite/silicon tandems. It is noted that this method uses only room-temperature processes, making it suitable for temperature-sensitive electronic/optoelectronic devices (e.g., flexible electronics). The ultrathin and highly transparent MgFx material, when used as the interface layer, does not generate additional parasitic absorption and does not cause optical loss in semi-transparent cells, especially in tandem devices. The MgFx is a more stable non-hygroscopic material than the commonly used LiF interlayer. The MgFx interlayer between perovskite and C60 can enable improved device performance by passivating the interfacial defects, reduces the interface passivation and improves the long-term device stability simultaneously.
The MgFx interlayer discussed herein may be used to adjust the surface energy of the perovskite layer and mitigate the non-radiative recombination of the perovskite/ETL interface. Thus, any perovskite-based devices, such as perovskite-based light emitting diodes (LEDs), photovoltaic, and photodetectors, are potential candidates for this technology. Typically, it can be used for fabrication of high-efficiency and stable perovskite solar cells, and stable light-emitting diodes (LEDs). More and more perovskite applications in sensing, switching, transistor, and energy storage are being developed. Thus, this invention can be also expanded into these above applications.
In most cases, an ultra-thin MgFx film can be deposited by thermal evaporation, providing a uniform and conformal coverage onto perovskite film before ETL deposition. In addition, electron beam evaporation, as well as other physical vapor deposition, can also be used to prepare MgFx thin films.
The disclosed embodiments provide a tandem solar cell, single junction solar cell, light sensor, transmitter, or light emitting device that has a metal fluoride layer located directly on top of a perovskite material for reducing a voltage deficit at the ETL side, thus providing a good suppression of minority carrier recombination as well as a good majority carrier transport. It should be understood that this description is not intended to limit the invention. On the contrary, the embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
Although the features and elements of the present embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.
The entire content of all the publications listed herein is incorporated by reference in this patent application.
This application claims priority to U.S. Provisional Patent Application No. 63/312,896, filed on Feb. 23, 2022, entitled “PREPARATION OF HIGH-EFFICIENT PEROVSKITE DEVICES VIA METAL FLUORIDES INTERLAYER,” the disclosure of which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2023/051577 | 2/21/2023 | WO |
Number | Date | Country | |
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63312896 | Feb 2022 | US |