The present invention is described in conjunction with the appended figures:
Fluid handling units are described for assembling modular fluid handling systems capable of handling and controlling the flow of fluids. The fluids handled and controlled may be liquids or gases. In some applications, fluids used for the fabrication of semi-conductors or other electronic devices may be handled and controlled by the modular fluid handling systems. The modular fluid handing systems may deliver fluids from one or more fluid sources to one or more pieces of fluidizing utilizing equipment, or sub-components thereof. In other embodiments, a modular fluid delivery manifold is described. In some of these embodiments, multiple low-flow fluid streams may be combined into a high-flow fluid stream. In other types of these embodiments, a high-flow fluid stream may be separated into multiple low-flow fluid streams.
In one embodiment, a fluid handling unit is provided. The fluid handling unit may include a body with a plurality of fluid passage ports formed in the body. In some embodiments the body may be made from a metal such as aluminum; steel; stainless steel or other alloy; a composite such as carbon fiber; ceramic; and/or a polymer or plastic. A plurality of orifices formed on the surfaces of the body may provide fluid access to the ports from outside the unit. At least two of the orifices may have different cross-sectional areas. In some embodiments, the orifices and ports may be generally circular in cross-section and have diameters in the range of about 0.5 inches to about 3.0 inches. In exemplary embodiments, the orifices and ports may be generally circular in cross-section and have diameters in the range of about 0.1 inches to about 1.0 inches. In preferred embodiments, the orifices and ports may be generally circular in cross-section and have diameters in the range of about 0.170 inches to about 0.240 inches. In some embodiments, at least two of the orifices may be circular and have different diameters.
In various embodiments of the fluid handling unit, the body may have a front face, a back face, and a top face. There may be one or more input orifices on the front face, one or more output orifices on the back face, and one or more control orifices on the top face. At least one of the fluid passage ports may be accessible by the input orifice and the output orifice. At least one of the fluid passage ports may be accessible by the control orifice.
The top face of the body may be adapted to be reversibly coupled with a control component having at least one component orifice. When the top face of the body is reversibly coupled with the control component, at least one control orifice may be in fluid communication with at least one component orifice. A mechanical seal may be disposed between the first fluid handling unit and the control component to leak tightly couple the first fluid handling unit and the control component. The mechanical seal may be, for example, a chemical adhesive, a chemical sealant, a gasket, an o-ring, a c-ring, a w-seal and/or other metallic seal. Control components may, for example, be such mechanisms as a valve, a flow regulator, a pressure regulator, a restrictive flow orifice, a purifier, a flow controller, a filter, a gauge, a sensor, a branch connector, and/or a mechanical indicator. In some embodiments, control components may have a generally square coupling flange with each side of the square coupling flange being either about 1.5 inches, about 1.25 inches, or about 1.125 inches long. Various coupling methods may be used to couple control components with the body. For example, bolts, nuts, machine screws, threaded cavities, cam-locking mechanisms and/or chemical adhesives are a few of the possible coupling methods. In some embodiments, multiple sets of threaded cavities or other coupling methods may be located on the body so as to allow different sized coupling flanges to be mounted on the same body. For example, through the use of different sets of threaded cavities in a body, different sized control components, possibly with different sized coupling flanges, may be attached to the body by using each of the different sets of threaded cavities.
The front face of the body of the fluid handling unit may be adapted to be reversibly coupled with a back face of a body of a second fluid handling unit, the secondary fluid handling unit having at least one output orifice. When coupled, at least one input orifice of the fluid handling unit may be in fluid communication with at least one output orifice of the secondary fluid handling unit. A mechanical seal may be disposed between the fluid handling unit and the secondary fluid handling unit to leak tightly couple the fluid handling unit and the secondary fluid handling unit.
The back face of the body of the fluid handling unit may be adapted to be reversibly coupled with a front face of a body of a secondary fluid handling unit, the secondary fluid handling unit having at least one input orifice. When coupled, at least one output orifice of the fluid handling unit may be in fluid communication with at least one input orifice of the secondary fluid handling unit. A mechanical seal may be disposed between the fluid handling unit and the secondary fluid handling unit to leak tightly couple the fluid handling unit and the secondary fluid handling unit.
In another embodiment, a modular fluid handling system is described. The modular fluid handling system may include a plurality of fluid handling units, where adjacent fluid handling units may be coupled together to form the fluid handling system. The fluid handling system may deliver fluid from at least one fluid source to fluid utilizing equipment through a plurality of fluid passages which may be formed from the coupled plurality of fluid handling units. The diameter of at least one fluid passage may be greater than the diameter of at least one other fluid passage and at least one control component may be coupled with at least one of the fluid handling units.
In these embodiments, at least one fluid passage may extend through the plurality of fluid handling units. At least one fluid passage may be in fluid communication with at least one other fluid passage. The fluid communication may occur at least in part through the control component. A mechanical seal may be disposed between adjacent fluid handling units to leak tightly couple adjacent fluid handling units together. At least one fluid passage in these embodiments may be coupled with the fluid source. At least one other fluid passage may be coupled with the fluid utilizing equipment.
In some embodiments a relatively warm or cold fluid may flow through at least one fluid port and/or fluid passage within the plurality of fluid handling units. These temperate fluids may be intended to warm or cool the other fluids flowing via heat conduction through any one or more of the fluid handling units. Alternatively, these temperate fluids may flow through the plurality of fluid handling units so as to be delivered at a piece of fluid utilizing equipment that utilizes the temperate fluid.
In another embodiment, a fluid delivery manifold is described. The fluid delivery manifold may include a plurality of fluid handling units, where adjacent fluid handling units may be coupled together to form the fluid delivery manifold. The fluid delivery manifold may deliver fluid from a plurality of fluid sources to a piece of fluid utilizing equipment.
In these embodiments, a high-flow fluid passage, possibly formed by two or more of the fluid handling units, may be coupled with the fluid utilizing equipment. A plurality of low-flow fluid passages, which may be formed by two or more of the fluid handling units, may be in fluid communication with the high-flow fluid passage and the plurality of fluid sources. The low-flow fluid passages may have a smaller diameter than the high-flow fluid passage. At least one control component may be coupled with each of the low-flow fluid passages, wherein the control component may regulate a rate of fluid flow from the low-flow fluid passage to the high-flow passage.
In another embodiment, a different fluid delivery manifold is described. The fluid delivery manifold may include a plurality of fluid handling units, where adjacent fluid handling units may be coupled together to form the fluid delivery manifold. The fluid delivery manifold may deliver fluid from a fluid source to a plurality of pieces of fluid utilizing equipment.
In these embodiments, a high-flow fluid passage, possibly formed by two or more of the fluid handling units, may be coupled with the fluid source. A plurality of low-flow fluid passages, which may be formed by two or more of the fluid handling units, may be in fluid communication with the high-flow fluid passage and the plurality of pieces of fluid utilizing equipment. The low-flow fluid passages may have a smaller diameter than the high-flow fluid passage. At least one control component may be coupled with each of the low-flow fluid passages, wherein the control component regulates a rate of fluid flow to the low-flow fluid passages from the high-flow fluid passage.
In
In one possible application of the fluid handling unit 100, fluid ‘A’ flows into input orifice 170, and fluid ‘B’ flows into input orifice 120. The fluids may flow into fluid handling unit 100, for example, from a fluid source or equipment delivering the fluid from a fluid source, possibly another fluid handling unit. Fluid ‘B’ will flow from input orifice 120, through first small fluid passage port 110, and to first control orifice 130. A control component may be reversibly coupled to the top of the fluid handling component 100 and may direct and regulate the flow of fluid ‘B’ from first control orifice 130 to second control orifice 150. The control component may, for example, be a valve, a flow regulator, a pressure regulator, a restrictive flow orifice, a purifier, a flow controller, a filter, a gauge, a sensor a branch connector and/or a mechanical indicator.
The regulated flow of fluid ‘B’ may then flow from second control orifice 150, through second small fluid passage port 140, and into large fluid passage port 160 mixing with fluid ‘A’ to make the mixed fluid ‘A+B’. Mixed fluid ‘A+B’ may then flow through large fluid passage port 160 to output orifice 180. From the output orifice 180, the mixed fluid ‘A+B’ may be delivered, for example, to a piece of fluid utilizing equipment or possibly another fluid handling unit. Those skilled in the art will recognize that because large fluid passage port 160 is larger than small fluid passage port 110, combining fluids from small fluid passage port 110 into large fluid passage port 160 will produce less pressure in the large fluid passage port 160 than if the combined fluids were mixed into a smaller fluid passage port.
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In one possible application of fluid handling unit 400, fluid ‘A’ flows into first input orifice 410, through first small fluid passage port 405, and to first output orifice 415. Fluid ‘B’ may flow into second input orifice 425, through second small fluid passage port 420, and to second output orifice 430. Fluid ‘C’ may flow into third input orifice 440, through first large fluid passage port 435, and to first control orifice 445. A control component may be reversibly coupled to the top of the fluid handling component 400 and may direct and regulate the flow of fluid ‘C’ from first control orifice 445 to second control orifice 460. The control component may, for example, be a valve, a flow regulator, a pressure regulator, a restrictive flow orifice, a purifier, a flow controller, a filter, a gauge, a sensor, a branch connector and/or a mechanical indicator. The regulated flow of fluid ‘C’ may then flow through large fluid passage port 450 to third output orifice 455. From third output orifice 455, the fluid ‘C’ may be delivered, for example, to a piece of fluid utilizing equipment or possibly another fluid handling unit. Likewise, Fluids ‘A’ and ‘B’ may also be delivered, for example, to a piece of fluid utilizing equipment or possibly another fluid handling unit.
In one example mode of operation, fluids ‘D,’ ‘E’ and ‘F’ may be input to fluid handling unit 400 through input orifices 440, 410, 425 respectively. A control component may be reversibly coupled with the top of fluid handling unit 400 and fluid ‘D’ may flow into the control component through control orifice 445. The control component may regulate the flow of fluid ‘D’ and direct the regulated flow to control orifice 460. Regulated fluid ‘D’ may then flow to fluid handling unit 300. Meanwhile, fluids ‘E’ and ‘F’ may flow through fluid handling unit 400 and enter fluid handling unit 300.
Another control component may be reversibly coupled with the top of fluid handling unit 300. Fluid ‘E’ may enter the control component through control orifice 315 and be regulated and then redirected into control orifice 325. Therefore, regulated fluid ‘E’ will be mixed into the fluid ‘D’ stream to make a ‘D+E’ stream. The ‘D+E’ stream may flow into fluid handling unit 200. Meanwhile, fluid ‘F’ may flow through fluid handling unit 300 and enter fluid handling unit 200.
Another control component may be reversibly coupled with the top of fluid handling unit 200. Fluid ‘F’ may enter the control component through control orifice 230 and be regulated and then redirected into control orifice 250. Therefore, regulated fluid ‘F’ will be mixed into the ‘D+E’ stream to make a ‘D+E+F’ stream. The ‘D+E+F’ stream may flow into fluid handling unit 200. The ‘D+E+F’ stream may then exit the modular fluid handling system at output orifice 280 and possibly be delivered to a piece of fluid utilizing equipment. Those skilled in the will now realize that low pressure streams may be combined in such a manner with less of an increase in pressure that would occur had the streams been combined into a smaller port.
In some embodiments the modular fluid handling system 500 may be used to deliver a process, a purge, and a vacuum stream to a piece of fluid utilizing equipment. Fluid ‘D’ may be the process fluid and during normal operation fluid ‘D’ may flow to equipment as regulated by the control component coupled with fluid handling unit 400. The control components coupled with fluid handling units 200, 300 may be configured during this period of normal operation to completely prevent fluids ‘E’ and ‘F’ from entering the fluid ‘D’ stream and mixing therewith.
During a purge procedure, with fluid ‘E’ being the purge fluid, the control components coupled with fluid handling units 200, 400 may be ‘shut off’ and prevent fluids ‘D’ and ‘F’ from flowing to the equipment. The control component couple with fluid handling unit 300 may then control the flow of the purge fluid to the equipment. Similarly, fluid ‘F’ may be a vacuum stream and while the control components coupled with fluid handling units 300, 400 are shut off, the control component coupled with fluid handling unit 200 may control a vacuum stream delivered to the equipment.
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Further shown on the top of fluid handling unit 700 are top attachment cavities 730, 732, 734, 736. Control components which may be coupled with the top of the fluid handling unit 700 may have similarly situated attachment cavities. Fasteners, for example bolts or machine screws, may pass through each of the attachment cavities on the control components and into top attachment cavities 730, 732, 734, 736 to reversibly couple the control component to the fluid handling unit 700. Some or all of the attachment cavities may be threaded to facilitate the use of machine screws. In other embodiments, nuts may be used, and may be at least partially recessed into the cavities or coupled to the cavities. Other coupling methods may be employed such as cam-locking mechanisms or possibly chemical adhesives.
Having described several embodiments, it will be recognized by those of skill in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the invention. Additionally, a number of well known processes and elements have not been described in order to avoid unnecessarily obscuring the present invention. Accordingly, the above description should not be taken as limiting the scope of the invention.
As used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a process” includes a plurality of such processes and reference to “the unit” includes reference to one or more units and equivalents thereof known to those skilled in the art, and so forth.
Also, the words “comprise,” “comprising,” “include,” “including,” and “includes” when used in this specification and in the following claims are intended to specify the presence of stated features, integers, components, or steps, but they do not preclude the presence or addition of one or more other features, integers, components, steps, acts, or groups.