The present invention relates to a control for suppressing generation of harmonic current components in a field of a high frequency heating apparatus such as a microwave oven which performs a dielectric heating process by driving a magnetron.
A power supply used in cooking appliances based on high-frequency heating such as a microwave oven used at home has been required to be small in size and light in weight owing to the nature of the cooking appliances. It is desirable that the space for accommodating the power supply is small in order to easily carry it and enlarge a cooking space in the kitchen. For this reason, the microwave oven is becoming smaller and lighter and being manufactured at low cost with employing a switching power supply. As a result, the power supply outputs a current waveform containing lots of harmonic components which are generated by a switching operation of the power supply. In addition, the microwave oven consumes as much as 2000 watts for the sake of shortening the cooking time. As a result, an absolute value of the current is also increased, and it makes difficult to meet a harmonics performance of the power supply. In light of this problem, a control method (improvement measure) for suppressing generation of the harmonic current components has been proposed (for example, see Patent Document 1).
The DC power supply 1 applies a DC voltage VDC to a serially connected circuit including the second capacitor 6 and a first coil winding eight of the leakage transformer 2 by performing a full-wave rectification of a commercial power supply. The first semiconductor switching element 3 and the second semiconductor switching element 4 are connected to each other in series and the serially connected circuit including the second capacitor 6 and the first coil winding 8 of the leakage transformer 2 is connected in parallel to the second semiconductor switching element 4.
The first capacitor 5 is connected in parallel to the second semiconductor switching element 4 and serves as the snubber that prevents a surging current (voltage) during a switching process. The high AC voltage output generated in a second coil winding 9 of the leakage transformer 2 is transformed into a high DC voltage in the full-wave voltage doubler rectification circuit 11, and then applied between the anode and cathode of the magnetron 12. A third coil winding 10 of the leakage transformer 2 supplies current to the cathode of the magnetron 12.
The first semiconductor switching element 3 and the second semiconductor switching element 4 are each constituted by an IGBT and a flywheel diode connected in parallel to the IGBT. As a matter of course, the first and second semiconductor switching elements 3 and 4 are not limited to such a kind, but a thyristor, a GTP switching device, and the like can be also used.
The driving unit 13 has an oscillation unit therein for generating driving signals for driving the first semiconductor switching element 3 and the second semiconductor switching element 4. The oscillation unit generates a square wave with a predetermined frequency and transmits the driving signals to the first semiconductor switching element 3 and the second semiconductor switching element 4. Immediately after any one of the first semiconductor switching element 3 and the second semiconductor switching element 4 is turned off, voltage across the both ends of the other semiconductor switching element is high. Consequently, when any one thereof is turned off, a spike-like surge current is produced and thus unnecessary loss and noise are generated. However, by providing a dead time, the turn-off can be delayed until the voltage across the both ends becomes 0 V. Consequently, the unnecessary loss and the noise can be suppressed. As a matter of course, the same operation is similarly applicable to the case of a reverse switching process.
The detailed description of each operation mode of the driving signals generated by the driving-unit 13 will be omitted. However, the characteristics of the circuit configuration shown in
Next,
That is, when the resonant frequency is f0, the current I1 has the maximum, and the current I1 reduces as the frequency range increases from F1 to F3. That is because current that flows in the second coil winding of the leakage transformer increases since the current I1 approaches the resonant frequency at the time when the current I1 approaches the low frequency in the frequency range from f1 to f3. Conversely, since the current I1 becomes more distant from the resonant frequency at the time when the current I1 approaches the high frequency, the current of the second coil winding of the leakage transformer decreases. The inverter power supply for driving the magnetron, which is a nonlinear load, obtains a desired output by varying the frequency. For example, it is possible to obtain a continuous output, which is not impossible to obtain in an LC power supply, in the vicinity of f3, f2, and f1 in the case of the power output of 200 W, 600 W, and 1200 W, respectively.
In addition, the alternating current commercial power supply is used. Accordingly, when high voltage is not applied to the vicinity of power supply phases 0° and 180°, the inverter operating frequency is configured to the vicinity of f1, where resonant current increases, in the phases depending on a magnetron property in which a high frequency is not oscillated. In this manner, it is possible to increase a conduction angle in which electrical waves are transmitted by raising a boosting ratio of the applied voltage of the magnetron to the voltage of the commercial power supply. As a result, it is possible to embody a current waveform in which the fundamental wave components are numerous and the harmonics components is small, by changing the inverter operating frequency in every power supply phase. That is, the harmonics performance of the power supply depends on the good or bad control of the frequency modulation.
Problem that the Invention is to Solve
However, there is a following drawback or more in the configuration described above.
That is, a constant non-uniformity (coupling coefficient or capacitance value) of major components (leakage transformer or resonant capacitor) constituting an inverter circuit or a non-uniformity (zener voltage) of a zener diode making the power supply Vcc of a control IC unit results in a non-uniformity of an own fundamental inverter resonant circuit or a frequency modulation waveform. Moreover, the non-uniformity causes an inverter operating frequency to vary, and causes a current waveform containing the harmonics components not to meet the harmonics performance of the power supply depending on the extent of non-uniformity.
Means for Solving the Problem
In order to solve the above-described drawback, the invention has been made so as to provide a configuration capable of providing many parameters for configuring a frequency modulation waveform and easily varying the occurrence of a square wave with a predetermined frequency, the square wave produced in an oscillation unit for transmitting a driving signal of a semiconductor switching element.
According to the invention having the above-described configuration, the frequency modulation waveform handling the constant non-uniformity of the major components (leakage transformer or resonant capacitor) constituting the inverter circuit or the non-uniformity of the zener diode making the power supply Vcc of a control IC unit can be formed. In addition, the harmonics performance of the power supply can be satisfied in the any combination condition and the degree of margin for a standard value can be increased.
With a high frequency heating apparatus according to the invention, an inverter operating frequency in each phase of the commercial power supply is variable, and it is possible to embody a current waveform in which a harmonic component is small, by enlarging the operating frequency in the range from 0° to 90°. It is possible to form a frequency modulation waveform in which the degree of freedom is high by providing an upper limit clamp, a lower limit clamp, and a lower limit value corresponding to the lowest frequency in the frequency modulation waveform determining the inverter operating frequency. Furthermore, it is possible to easily form the frequency modulation waveform for handling an unavoidable constant non-uniformity of major components constituting the high frequency heating apparatus.
FIGS. 6(a) and 6(b) are graphs illustrating frequency modulation waveforms according to the second embodiment of the invention.
FIGS. 9(a) and 9(b) are graphs illustrating the frequency modulation waveforms according to the third embodiment of the invention.
1: DC POWER SUPPLY
2: LEAKAGE TRANSFORMER
3: FIRST SEMICONDUCTOR SWITCHING ELEMENT (SWITCHING ELEMENT)
4: SECOND SEMICONDUCTOR SWITCHING ELEMENT (SWITCHING ELEMENT)
5: FIRST CAPACITOR
6: SECOND CAPACITOR
7: THIRD CAPACITOR
11: FULL-WAVE VOLTAGE DOUBLER RECTIFCATION CIRCUIT
12: MAGNETRON
14: DRIVING CONTROL IC UNIT
15: FREQUENCY MODULATION-FORMING CIRCUIT
16: OSCILLATION CIRCUIT
17: DEAD TIME-FORMING CIRCUIT
18: SWITCHING ELEMENT-DRIVING CIRCUIT
19: CONSTANT INPUT CONTROL CIRCUIT
155, 156, 157: RESISTOR
158, 159: DIODE
161, 162: RESISTOR (SERIES RESISTOR)
According to a first aspect of the invention, a high frequency heating apparatus drives a magnetron by allowing a semiconductor switching element to perform a high frequency switching operation using a commercial power supply, in which the frequency of the high frequency switching operation is variable so that the frequency ascends in the phase range of the power supply from 0° to 90° and from 180° to 270° and descends in the phase range of the power supply from 90° to 180° and from 270° to 360°; and the difference in the operating frequencies between the ascending and descending periods is large.
According to a second aspect of the invention, in the high frequency heating apparatus according to the first aspect of the invention, the frequency of the high frequency switching operation is easily variable by varying a parallel combined resistance value of series resistors.
According to a third aspect of the invention, in the high frequency heating apparatus according to the first aspect of the invention, the variation in the frequency of the high frequency switching operation can be represented as the shape pf a frequency modulation waveform; and wherein the frequency modulation waveform is formed on the basis of a rectification waveform of the commercial power supply and has an upper limit clamp.
According to a fourth aspect of the invention, in the high frequency heating apparatus according to the first aspect of the invention, the variation in the frequency of the high frequency switching operation can be represented as the shape of the frequency modulation waveform; and wherein the frequency modulation waveform is formed on the basis of a rectification waveform of the commercial power supply and has a lower limit clamp.
According to a fifth aspect of the invention, in The high frequency heating apparatus according to the first aspect of the invention, the variation in the frequency of the high frequency switching operation can be represented as the shape of the frequency modulation waveform; and wherein the frequency modulation waveform is formed on the basis of the rectification waveform of the commercial power supply and has a lower limit value corresponding to the restriction of the lowest frequency.
According to a sixth aspect of the invention, in the high frequency heating apparatus according to the first aspect of the invention, the variation in the frequency of the high frequency switching operation can be represented as the shape of the frequency modulation waveform; and wherein the frequency modulation waveform is formed on the basis of the rectification waveform of the commercial power supply and has an upper limit clamp, a lower limit clamp, a lower limit value corresponding to the restriction of the lowest frequency.
According to a seventh aspect of the invention, in the high frequency heating apparatus according to the sixth aspect of the invention, the difference between the upper limit clamp and the lower limit clamp is as small as possible and the shape of the frequency modulation waveform is nearly flat.
According to an eighth aspect of the invention, in the high frequency heating apparatus according to the third or sixth aspect of the invention, the upper limit clamp is uniquely determined as a predetermined fixed value (upper limit value) independent from a variation in voltage values of the commercial power supply.
According to a ninth aspect of the invention, in the high frequency heating apparatus according to the third or sixth aspect of the invention, the upper limit clamp is uniquely determined as a value that undergoes a small variation through a resistor or a diode from a predetermined value independent from a variation in voltage values of the commercial power supply.
According to a tenth aspect of the invention, in the high frequency heating apparatus according to the third or sixth aspect of the invention, the upper limit clamp is determined as a reference value (upper limit value) that varies depending on a variation in voltage values of the commercial power supply.
According to an eleventh aspect of the invention, in the high frequency heating apparatus according to the third or sixth aspect of the invention, the upper limit clamp is determined as a value that undergoes a small variation through a resistor or a diode from a predetermined value that varies depending on a variation in voltage values of the commercial power supply.
According to a twelfth aspect of the invention, in the high frequency heating apparatus according to the fourth or sixth aspect of the invention, the lower limit clamp is uniquely determined as a fixed value (lower limit value) independent from a variation in voltage values of the commercial power supply.
According to a thirteenth aspect of the invention, in the high frequency heating apparatus according to the fourth or sixth aspect of the invention, the lower limit clamp is uniquely determined as a value that undergoes a small variation through a resistor or a diode from a predetermined value independent from a variation in voltage values of the commercial power supply.
According to a fourteenth aspect of the invention, in the high frequency heating apparatus according to the fourth or sixth aspect of the invention, the lower limit clamp is determined as a reference value (lower limit value) that varies depending on a variation in voltage values of the commercial power supply.
According to a fifteenth aspect of the invention, in the high frequency heating apparatus according to the fourth or sixth aspect of the invention, the lower limit clamp is determined as a value that undergoes a small variation through a resistor or a diode from a predetermined value varied depending on a variation in voltage values of the commercial power supply.
According to a sixteenth aspect of the invention, in the high frequency heating apparatus according to the fourth or sixth aspect of the invention, the lower limit value corresponding to the restriction of the lowest frequency is uniquely determined as a predetermined fixed value (lower limit value) independent from a variation in voltage values of the commercial power supply.
According to a seventeenth aspect of the invention, in the high frequency heating apparatus according to the fifth or sixth aspect of the invention, the lower limit value corresponding to the restriction of the lowest frequency is uniquely determined as a predetermined fixed value (lower limit value) that varies depending on a variation in voltage values of the commercial power supply.
In above-described configuration, even under the condition that several non-uniformities such as the constant non-uniformity of the major components constituting the inverter circuit or the non-uniformity of the zener diode making the power supply (Vcc) of a control IC unit, the frequency modulation waveform capable of handling the drawbacks can be formed. In addition, the harmonics performance of the power supply can be satisfied in the any combination condition and the degree of margin for a standard value can be increased.
Hereinafter, embodiments of the invention will be described with reference to drawings. The invention is not limited to the embodiments.
In the driving control IC unit 14 for driving the semiconductor switching elements 3 and 4, a frequency modulation-forming circuit 15 forms a frequency modulation waveform using a resistance divided waveform on the basis of the voltage of a commercial power supply. The frequency modulation-forming circuit 15 performs a feedback control receiving signals from a constant input control circuit 19 so as to obtain the desired input (200 w or 600 w) described above.
Next, on the basis of the signals obtained from the frequency modulation-forming circuit 15, an oscillation circuit 16 determines a practical operating frequency and a dead time-forming circuit 17 determines a desired dead time. Finally, a square wave formed by the switching device-driving circuit 18 is transmitted to the gates of the first semiconductor switching element 3 and the second semiconductor switching element 4.
As a matter of course, on the basis of the signal coming from the frequency modulation-forming circuit 15, the charging current 116 of the capacitor 163 is determined by parallel combined resistance of the resistors 161 and 162 which exist in an MOD terminal shown in
The invention has been described in detail in reference to the specific embodiments, but may be modified in various forms without departing from the gist of the invention by a person skilled in the related art. The application is based on Japanese Patent Application No. 2004-302598 filed on Oct. 18, 2004, which is incorporated by reference.
As describe above, the high frequency heating apparatus according to the invention can embody the current waveform in which a harmonic component is small by allowing the inverter operating frequency in each phase of a commercial power supply to be variable, and enlarging the difference in the operating frequencies of the phase range from 0° to 90°. Consequently, the high frequency heating apparatus can be applied to every kind of an apparatus using an inverter.
Number | Date | Country | Kind |
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2004-302598 | Oct 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/19046 | 10/17/2005 | WO | 4/16/2007 |