A high-frequency relay includes: a base block having fixed terminals insert-molded to expose fixed contacts on the upper surface; an electromagnetic block having a coil wound around an iron core through a spool; and mounted on the base block, and movable blocks having movable contacts driven in accordance with excitation and demagnetization of the electromagnetic block so as to be connected with and disconnected from the fixed contacts of the base block. The movable blocks have movable iron pieces to be connected with and disconnected from the fixed contacts of the fixed terminals. A return spring is provided for elastically supporting each of the movable blocks so as to make the movable block accessible vertically to the upper surface of the base block. The return spring is disposed to be biased to one of the fixed terminals.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a high-frequency relay suitable for switching a high-frequency signal.
2. Description of the Related Art
In the related art, there is disclosed a high-frequency relay in Japanese Patent Laid-Open No. 2001-345036. In this high-frequency relay, an electromagnetic block is excited and demagnetized to rotate a movable iron piece. A movable block is pushed down by a push-in spring interlocking with a rotation of the movable iron piece so as to close a contact. The movable block is pushed up by a return spring so as to open the contact. The movable block has a movable contact piece, and a support portion formed in the central portion of the movable contact piece. The support portion moves up and down through an opening portion formed in a ground plate so as to connect/disconnect the opposite end portions of the movable contact piece with/from fixed contacts under the ground plate. Thus, a transmission line is switched on/off.
However, in the related-art high-frequency relay, the return spring made from a metal material is provided integrally with the upper portion of the ground plate because the return spring affects the high-frequency characteristic about the isolation of the transmission line. Accordingly, a useless space is formed under the ground plate so that the height of the high-frequency relay increases. In addition, there is a problem that the structure of the high-frequency relay becomes complicated and the workability thereof deteriorates so that the cost increases.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a high-frequency relay which is small in size, simple in structure and easy to work and which can be manufactured at a low price.
As means for solving the foregoing problem, the invention provides a high-frequency relay comprising:
a base block having fixed terminals insert-molded to expose fixed contacts;
an electromagnetic block having a coil wound around an iron core through a spool, and mounted on the base block; and
a movable block having movable contacts driven in accordance with excitation and demagnetization of the electromagnetic block so as to be connected with and disconnected from the fixed contacts of the base block, the movable block having a movable iron piece whose opposite end portions are to be connected with and disconnected from the fixed contacts of the fixed terminals respectively; and
a return spring for elastically supporting the movable block, the return spring being disposed to be biased to one of the fixed terminals on the base block.
With this configuration, an enough distance between the return spring and one of the fixed terminals can be secured so that desired insulation performance can be secured. In addition, the return spring can be disposed in a surplus space on the upper surface of the base block so that the height of the high-frequency relay can be suppressed.
In order to enhance the insulation performance, it is preferable that: each of the fixed terminals includes a fixed contact portion in which the fixed contact is formed, and a foot portion provided to extend from the fixed contact portion, and the base block includes a recess portion enclosed by a protruding strip portion formed in an upper surface of the base block, and a seat portion being provided in the recess portion so that the fixed contact portion can be disposed on the seat portion while a surface and side edges of the fixed contact portion are exposed.
It is preferable that the high-frequency relay further comprises a movable iron piece which rotates due to excitation and demagnetization of the electromagnetic block, the movable iron piece having s push-in spring for pushing the movable block in accordance with a rotation of the movable iron piece, wherein the movable block is connected with and disconnected from the base block due to the push-in spring, so that force acting on the movable block from the push-in spring and force acting on the movable block from the return spring cancel each other as to components other than components in a direction in which the movable block is connected with and disconnected from the base block. In this case, the moving direction of each movable block can be stabilized.
It is preferable that the return spring includes a rectangular frame portion and an elastic tongue piece extending from an inner edge of the rectangular frame portion, and the movable block is supported by a forward end portion of the elastic tongue piece so that the elastic tongue piece and the rectangular frame portion can be deformed elastically. In this case, the elastic force per displacement can be set to be weak.
It is preferable that a displacement prevention function is formed in at least one of the return spring and the movable block.
In this case, the movement of each movable block can be stabilized.
It is preferable that the return spring includes a lock portion in the rectangular frame portion, and the base block includes a lock guard portion in which the lock portion is locked. In this case, the displacement of the return spring when the return spring is elastically deformed can be prevented surely in spite of a simple structure.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded perspective view of a high-frequency relay according to an embodiment of the invention;
FIG. 2A
is a perspective view of a base block shown in FIG. 1
;
FIG. 2B
is a plan view of the base block shown in FIG. 1
;
FIG. 3A
is a sectional view of the base block shown in FIGS. 2A and 2B
;
FIG. 3B
is a partially enlarged view of FIG. 3A
;
FIG. 3C
is a perspective view of FIG. 3A
from the bottom surface side;
FIG. 4
is a perspective view of a return spring shown in FIG. 1
;
FIG. 5
is a perspective view of a ground plate shown in FIG. 1
;
FIG. 6A
is a perspective view of a movable block shown in FIG. 1
;
FIG. 6B
is a perspective view of FIG. 6A
from the bottom surface side;
FIG. 6C
is a sectional view of FIG. 6A
;
FIG. 7A
is a perspective view of an electromagnetic block shown in FIG. 1
;
FIG. 7B
is a front view of FIG. 7A
;
FIG. 8A
is a perspective view from the bottom surface side, showing the electromagnetic block shown in FIG. 1
;
FIG. 8B
is a perspective view from the bottom surface side, showing a movable iron piece and a push-in spring according to another embodiment of the invention;
FIG. 8C
is a perspective view from the bottom surface side, showing a movable iron piece and a push-in spring according to the embodiment of the invention;
FIG. 8D
is a perspective view from the bottom surface side, showing an electromagnetic block in which the movable iron piece and the push-in spring shown in FIG. 8B
have been installed;
FIG. 8E
is a perspective view from the bottom surface side, showing an electromagnetic block in which the movable iron piece and the push-in spring shown in FIG. 8C
have been installed;
FIG. 9A
is an exploded perspective view of the movable iron piece and the push-in spring;
FIG. 9B
is a perspective view from the bottom surface side, showing the state where the movable iron piece and the push-in spring have been installed;
FIG. 10A
is a perspective view showing the state where the movable blocks and the ground plate have been mounted on the base block;
FIG. 10B
is a sectional view of FIG. 10A
;
FIG. 11
is a sectional view of the high-frequency relay according to this embodiment; and
FIG. 12
is a perspective view showing the state where a casing has not yet been installed in the high-frequency relay according to the embodiment.
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the invention will be described below with reference to the accompanying drawings.
FIG. 1
shows a high-frequency relay according to this embodiment. The high-frequency relay is mainly arranged as follows. That is, a ground plate 2
, movable blocks 3
and an electromagnetic block 4
are mounted on a base block 1
, and covered with a casing 5
.
The base block 1
has a substantially rectangular plate-like shape as shown in FIGS. 2A-2B
and FIGS. 3A-3C
, which is obtained by insert-molding of fixed terminals 6
a,
6
b
and 6
c.
Each of the fixed terminals 6
a,
6
b
and 6
c
is obtained by bending a conductive plate-like piece substantially at a right angle, and constituted by a fixed contact portion 7
and a foot portion 8
. Two fixed contacts 7
c
are provided in the fixed contact portion 7
of the fixed terminal 6
c
(common terminal) disposed in the central portion of the base block 1
. One fixed contact 7
a,
7
b
is provided in the fixed contact portion 7
of the fixed terminal 6
a,
6
b
(terminal a, b) disposed on either end portion of the base block 1
.
Guide walls 9
are provided erectly on the top surfaces of the opposite end portions of the base block 1
. In each of the guide walls 9
(end surface side), a substantially U-shaped retention portion 10
is formed so that an iron core 39
which will be described later can be fixed thereto by caulking narrow portions 11
on the top of the retention portion 10
. Engagement recess portions 12
are formed on the opposite sides of the retention portion 10
. Each engagement recess portion 12
has a retention recess portion 13
in its central portion. In addition, the inner and outer surfaces of each guide wall 9
(side surface side) are formed stepwise.
Recess portions 15
each surrounded by a protruding strip portion 14
are formed in the upper surface of the base block 1
. The ground plate 2
is mounted on the protruding strip portion 14
. The height of the protruding strip portion 14
is limited in a plurality of places so that air layers 16
(see FIG. 3B
) can be formed between the protruding strip portion 14
and the ground plate 2
to be mounted thereon. In addition, projections 17
are formed at four places in the protruding strip portion 14
so as to serve to fix the ground plate 2
. In addition, a seal groove 18
is formed in the protruding strip portion 14
so as to prevent seal agent from invading the inside at the time of sealing work which will be described later. In addition, bridging portions 19
are formed in the protruding strip portion 14
so as to prevent the thin fixed terminals 6
a,
6
b
and 6
c
(the plate thickness used here is about 0.18 mm) from being deformed when the contacts are switched on/off. Each of the bridging portions 19
is made as narrow as possible but wide enough to allow resin to flow at the time of insert-molding. Thus, the bridging portions 19
are designed so that the fixed terminals 6
a,
6
b
and 6
c
are prevented from floating when the contacts are switched on/off while the exposed area of each fixed terminal 6
a,
6
b,
6
c
is made maximal. The opposite end portions and the central portion of the recess portions is project upward so as to form seat portions 20
. The fixed contact portions 7
of the fixed terminals 6
are exposed over the seat portions 20
respectively. In each seat portion 20
, not only the top surface of the fixed contact portion 7
but also its edge portion 7
d
are exposed. In addition, lock guard portions 21
for positioning a return spring 100
are formed in each recess portion 15
.
In each return spring 100
, an elastic tongue portion 23
is formed in a rectangular frame portion 22
by press working out of a plate-like spring material as shown in FIG. 4
. Lock portions 24
are provided to extend from the opposite sides at one end of the rectangular frame portion 22
. The base portion of the elastic tongue portion 23
is supported on the rectangular frame portion 22
through a bent portion 25
, while the elastic tongue portion 23
is made easy to deform elastically due to the function of a depressed portion 26
formed in the rectangular frame portion 22
. In addition, a displacement prevention stopper portion 27
is formed in the forward end of the elastic tongue piece 23
. Each return spring 100
is disposed in the recess portion 15
of the base block 1
with the lock portions 24
being locked in the lock guard portions 21
of the base block 1
. Thus, when the forward end of the elastic tongue piece 23
is pressed, the return spring 100
is elastically deformed not only in the elastic tongue piece 23
but also over a wide range from the base portion of the elastic tongue piece 23
to the lock portions 24
of the rectangular frame portion 22
. Accordingly, a desired weak elastic force can be obtained in accordance with a predetermined displacement of the return spring 100
even in a narrow space limited within the recess portion 15
of the base block 1
.
A part of each guide wall 9
extends to each side surface of the base block 1
as described above. At one side edge, the guide wall 9
sinks in all the area but the central portion and the opposite end portions thereof. At the other side edge, the guide wall 9
sinks at four places between the central portion and the opposite end portions. Then, a shield piece 33
of the ground plate 2
which will be described later is disposed in each sinking position.
In the bottom surface of the base block 1
, as shown in FIG. 3C
, the central portion and the outer edge portion thereof is cut off to reach a predetermined depth, and through holes 1
a,
1
b
and 1
c
are formed to penetrate the centers of the seat portions 20
where the fixed contact portions 7
of the fixed terminals 6
should be placed, respectively. Thus, the fixed terminals 6
can be supported directly by a mold at the time of insert-molding, so that the fixed terminals 6
can be prevented from being displaced. Incidentally, a recess portion 1
d
is provided for a gate used for injection-molding of the base block 1
so that the mark of the gate is prevented from projecting over the bottom surface.
As shown in FIG. 5
, the ground plate 2
is obtained by pressing working out of a conductive plate-like product and rectangular holes 28
are formed respectively on the opposite sides of the ground plate 2
. Contact portions 29
are formed on the opposite sides of each rectangular hole 28
so as to project from the lower surface of the ground plate 2
, respectively. Reinforcing ribs 30
are formed on the opposite side portions of the ground plate 2
so as to bulge upward respectively. Mounting holes 31
are formed near the opposite ends of each reinforcing rib 30
. In addition, foot portions 32
are provided to extend from four places at one side edge of the ground plate 2
and from two places at the other side edge of the ground plate 2
. A wide shield piece 33
is formed in the base portion of each foot portion 32
.
In each movable block 3
, as shown in FIGS. 6A-6C
, a support portion 35
made of synthetic resin is integrated with a central portion of a movable contact piece 34
made of a conductive plate material. An escape groove 36
is formed in the central portion of the upper surface of the support portion 35
in the direction in which the movable contact piece 34
extends. A protruding strip 37
is formed in the central portion on each of opposite sides of the escape groove 36
. The escape groove 36
is provided to prevent the mark of a not-shown gate from projecting over the upper surface of the support portion 35
. A pair of protrusion portions 38
are formed in the lower surface of the support portion 35
so that the displacement prevention stopper portion 27
of the return spring 100
is locked. The movable block 3
moves up and down with the support portion 35
being disposed in the rectangular hole 28
of the ground plate 2
. The opposite end portions of the movable contact piece 34
are brought into contact with the contact portions 29
of the ground plate 2
in the upper motion position where the movable block 3
is urged by the return spring 100
. On the other hand, the opposite end portions of the movable contact piece 34
are closed on the fixed contacts 7
a
and 7
c
or 7
b
and 7
c
in the lower motion position.
In the electromagnetic block 4
, as shown in FIGS. 7A and 7B
, a coil 41
is wound around an iron core 39
through a spool 40
. The iron core 39
is made from a magnetic plate material bent. The opposite end portions of the iron core 39
are positioned in the retention portions 10
of the base block 1
, and the narrow portions 11
of the retention portions 10
are thermally caulked. Thus, the electromagnetic block 4
is fixed to the base block 1
. The spool 40
is constituted by a chassis portion 42
(see FIG. 11
) covering the intermediate portion of the iron core 39
, and guide portions 43
a,
43
b
and 43
c
formed in the opposite ends and the center of the chassis portion 42
respectively. Each of the guide portions 43
a
and 43
b
in the opposite ends is constituted by a collar portion 44
and a thick portion 45
provided to extend from the collar portion 44
. A groove portion 44
a
is formed in the collar portion 44
so as to serve to guide the coil 41
when the coil 41
is wound by an automatic winding machine. A recess portion 45
a
is formed along the collar portion 44
in the thick portion 45
, and an insulating wall 46
is formed in the vicinity of the recess portion 45
a.
A coil terminal 47
is pressed into the thick portion 45
. The recess portion 45
a
serves to reduce the usage of resin and prevent the resin from being deformed after molding, and to chuck the coil 41
when the coil 41
is wound around the chassis portion 42
. The insulating wall 46
insulates adjacent coil terminals 47
from each other (although one coil terminal 47
is pressed into each thick portion 45
in this embodiment, two coil terminals may be pressed into the thick portion 45
in another form, and on such an occasion, insulation of those coil terminals 47
from each other can be secured by the insulating wall 46
). An escape portion 48
is formed in the end surface of each thick portion 45
so as to secure a space where resin can extend when the narrow portions 11
of the base block 1
are thermally caulked. In addition, one end portion of the iron core 39
is exposed between the opposite inner surfaces of each thick portion 45
, and slopes 45
b
are formed in the upper portions of the opposite inner surfaces of the thick portion 45
so as to be estranged from each other gradually as they go upward. The slopes 45
b
are provided to increase the strength of a molding mold. Further, engagement protrusion portions 49
for engaging with the engagement recess portions 12
of the base block 1
are formed in the lower surfaces of the thick portions 45
respectively. Guide grooves 50
(0.3 mm wide here) extend vertically in the opposite side surfaces of the central guide portion 43
c.
An escape recess portion 51
is formed on the upper side of each guide groove 50
, while an adjusting recess portion 52
is formed on the lower side of each guide groove 50
. The recess portions 51
and 52
are provided for making it possible to work a mold for molding the narrow guide grooves 50
. Particularly, the adjusting recess portion 52
also has a function for elastically deforming and adjusting a foot portion 60
of a push-in spring 57
which will be described later. In addition, guide protrusion portions 53
for laying the coil 41
between the pieces of the chassis portion 42
separated by the central guide portion 43
c
are formed at four places in the upper surface of the central guide portion 43
c.
Further, a recess portion 43
d
(see FIG. 11
) is formed in the lower surface of the central guide portion 43
c,
and a permanent magnet 101
is disposed in the recess portion 43
d.
The permanent magnet 101
has different polarities in its upper and lower surfaces, and the upper surface thereof is in contact with the iron core 39
. The coil 41
is wound on the coil terminal 47
whose one end portion is pressed into the guide portion 43
a.
The coil 41
is inserted into the groove portions 44
a
formed in the collar portions 44
so as to be oriented. After the coil 41
is wound around the chassis portion 42
, the coil 41
is wound around the coil terminal 47
pressed into the guide portion 43
b.
A movable iron piece 54
is disposed rotatably under the electromagnetic block 4
. As shown in FIG. 9A
, the movable iron piece 54
is made from a magnetic plate material, and a protruding strip 55
is formed in the central portion of the movable iron piece 54
so as to extend widthwise. The protruding strip 55
is attracted to the lower surface of the permanent magnet 101
so as to allow the movable iron piece 54
to rotate around the protruding strip 55
. In addition, a magnetic shield plate 56
made from a non-magnetic material such as stainless steel is pasted onto the upper surface on one end side of the movable iron piece 54
. Thus, the movable iron piece 54
is off magnetic balance between its opposite end portions as the movable iron piece 54
is rotatably supported on the permanent magnet 101
of the electromagnetic block 4
. Thus, the one end side (opposite to the magnetic shield plate 56
) of the movable iron piece 54
is attracted to the iron core 39
.
The push-in spring 57
is fixed to the central portion of the lower surface of the movable iron piece 54
. As shown in FIG. 9B
, the push-in spring 57
is obtained by press working out of a magnetic plate material. The push-in spring 57
is constituted by a fixed portion 58
fixed to the movable iron piece 54
, a drive portion 59
for driving the movable block 3
, and foot portions 60
supported in the guide grooves 50
of the electromagnetic block 4
. The fixed portion 58
has a rectangular shape to be fixed to the lower surface of the central portion of the movable iron piece 54
by spot welding or the like. The drive portion 59
has a frame-like shape extending from the central portion on each of opposite sides of the fixed portion 58
, formed around the fixed portion 58
and bent downward stepwise. Adjustment portions 61
partially protruding from the movable iron piece 54
are formed on the opposite side portions of the drive portion 59
. A pressure portion 62
for pressing the protruding strip 37
formed in the support portion 35
of the movable block 3
is provided in the central portion at the forward end of each adjustment portion 61
. Each of the foot portions 60
is bent upward from the central portion on either side of the drive portion 59
, so as to be located in the middle between the pressure portions 62
. An arcuate bent portion 63
is formed at the tip of each foot portion 60
. In addition, the foot portions 60
are guided by the guide grooves 50
formed in the central guide portion 43
c
of the electromagnetic block 4
.
Incidentally, the push-in spring 57
to be fixed to the movable iron piece 54
may be of a type having no foot portion 60
, as shown in FIG. 8
B. Even such a push-in spring 57
having no foot portion 60
can be also supported easily (see FIG. 8D
) if a support recess portion 102
is formed as shown in FIG. 8A
in the adjusting recess portion 52
in the electromagnetic block 4
having the aforementioned configuration.
As shown in FIG. 1
, the casing 5
has a box-like shape whose lower surface is open, and a recess portion 64
for preventing the mark of the gate from projecting is formed in the central portion of the upper surface of the casing 5
. A vent hole 65
is formed in a corner portion of the upper surface of the casing 5
. In addition, in the edge portion of the opening in the lower surface of the casing 5
, standoffs 66
are provided in the central portions of the opposite ends so as to form a predetermined gap between the bottom surface of the base block 1
and a not-shown printed board when the high-frequency relay is mounted on the printed board after the high-frequency relay has been assembled.
Next, description will be made on the method for assembling the high-frequency relay.
The return springs 100
are disposed in the recess portions 15
of the base block 1
in which the fixed terminals 6
have been insert-molded. Each return spring 100
is disposed to be biased to one side with respect to the fixed contacts 7
a
and 7
c
or 7
b
and 7
c
located in the opposite ends of the return spring 100
in the state where the lock portions 24
are locked in the lock guard portions 21
. That is, an enough distance from the fixed contact portion 7
in the central portion is secured to guarantee the insulation performance.
Next, the movable blocks 3
and the ground plate 2
are mounted on the base block 1
sequentially. The projections 17
of the base block 1
inserted into the mounting holes 31
of the ground plate 2
are thermally caulked so that the ground plate 2
is fixed to the base block 1
. In this state, as shown in FIGS. 10A and 10B
, the displacement prevention stopper portion 27
formed in the elastic tongue piece 23
of each return spring 100
is engaged with the protrusion portions 38
of the support portion 35
while the side surfaces of the support portion 35
are guided by the rectangular holes 28
of the ground plate 2
. Thus, each movable block 3
is urged upward in the state where the movable block 3
can be pushed in. As a result, the opposite end portions (movable contacts) of the movable contact piece 34
abut against the contact portions 29
of the ground plate 2
.
On the other hand, the coil 41
is wound around the iron core 39
through the spool 40
, and the permanent magnet 101
is disposed in the recess portion 43
d.
Thus, the electromagnetic block 4
is formed. Then, the push-in spring 57
is integrated with the central portion of the lower surface of the movable iron piece 54
and the foot portions 60
of the push-in spring 57
are inserted into the guide grooves 50
of the electromagnetic block 4
while the protruding strip 55
of the movable iron piece 54
is attracted to the lower surface of the permanent magnet 101
. Thus, the movable iron piece 54
is disposed rotatably under the electromagnetic block 4
. In this state, the movable iron piece 54
is off magnetic balance due to the magnetic shield plate 56
pasted to one end portion of the movable iron piece 54
. Accordingly, the movable iron piece 54
rotates clockwise in FIG. 11
in accordance with the attraction of the permanent magnet 101
.
Next, the electromagnetic block 4
provided with the movable iron piece 54
and the push-in spring 57
is mounted on the base block 1
mounted with the return springs 100
, the movable blocks 3
and the ground plate 2
. The engagement protrusion portions 49
formed in the guide portions 43
a
and 43
b
of the electromagnetic block 4
respectively are engaged with the engagement recess portions 12
of the base block 1
respectively, and the narrow portions 11
are thermally caulked to retain the iron core 39
. Thus, the electromagnetic block 4
is integrated with the base block 1
. As a result, the switching between the opposite end portions (movable contacts) of the movable contact piece 34
and the fixed contacts 7
a
and 7
c
or 7
b
and 7
c
of the fixed terminals 6
is located within the recess portion 15
surrounded by the ground plate 2
. The shield pieces 33
extending downward are formed at the side edges of the ground plate 2
. In addition, the air layer 16
is formed partially between the ground plate 2
and the protruding strip portion 14
forming the recess portions 15
. Accordingly, the insulation performance in the contact on/off portion is so high that a high-frequency signal can be transmitted suitably. In addition, the sides of the area where the movable block 3
is pressed by the push-in spring 57
due to rotation of the movable iron piece 54
are opened.
In this state, a current is once applied to the coil 41
through the coil terminals 47
so as to excite and demagnetize the electromagnetic block 4
. Then, the condition of a signal conducted between the fixed terminals 6
a
and 6
c
or 6
b
and 6
c,
that is, the operating characteristic such as the on-off timing of the contacts or the contact pressure is examined. Thus, it can be judged whether the movable iron piece 54
rotates suitably or not. When the operating condition is not suitable, the push-in spring 57
is deformed for adjustment. Here, first, the adjustment portion 61
protruding widthwise relatively to the movable iron piece 54
is grasped directly from its sides, and deformed. When a desired operating condition cannot be obtained by the adjusting work using the adjustment portion 61
, another adjusting work is performed by grasping and deforming the foot portions 60
through the adjusting recess portions 52
formed in the side surfaces of the electromagnetic block 4
to thereby change an angle of the foot portion 60
with respect to the movable block 34
. Thus, desired operating properties can be obtained surely.
When the adjusting work is completed thus, the base block 1
is covered with the casing 5
, and the mating face in the bottom surface of the casing 5
is sealed. In the sealing work, seal agent may invade the inside. However, since the seal groove 18
is formed in the base block 1
, there is no fear that the seal agent reaches the drive parts of the movable blocks 3
, the fixed contact portions 7
, or the like.
Next, description will be made on the operation of the high-frequency relay.
The high-frequency relay formed as described above is in use mounted on a printed board (not-shown) having a ground pattern formed therein. As a result, the contact on-off mechanism can be placed within an area enclosed by the ground plate 2
and the ground pattern of the printed board. Thus, the insulation performance can be enhanced further.
The movable iron piece 54
is off magnetic balance due to the magnetic shield plate 56
before a voltage is applied between the coil terminals 47
. Thus, the movable iron piece 54
rotates clockwise around the protruding strip 55
in FIG. 11
in accordance with the magnetic force of the permanent magnet 101
. Accordingly, one of the movable blocks 3
is pushed down by the pressure portion 62
of the push-in spring 57
so that the opposite end portions (movable contacts) of its movable contact piece 34
are closed on the fixed contacts 7
a
and 7
c
respectively. Thus, continuity is secured between the fixed terminals 6
a
and 6
c.
The other movable block 3
is pushed up by the return spring 100
so that the opposite end portions (movable contacts) of its movable contact piece 34
are brought into contact with the contact portions 29
of the ground plate 2
(initial position).
Here, when a voltage is applied between the coil terminals 47
so as to excite the electromagnetic block 4
, the movable iron piece 54
is attracted thereto in its end portion distant from the iron core 39
. Thus, the movable iron piece 54
rotates counterclockwise around the protruding strip 55
in FIG. 11
. When the movable iron piece 54
is rotating, the movable iron piece 54
receives only a weak elastic force caused by elastic deformation in the foot portions 60
of the push-in spring 57
fixed to the lower surface of the movable iron piece 54
, particularly in a wide range reaching the bent portions 63
at the tips of the foot portions 60
in contact with the side surfaces forming the guide grooves 50
. Thus, the movable iron piece 54
rotates smoothly. With this rotation, the push-in spring 57
pushes down the movable block 3
against the urging force of the return spring 100
. The push-in spring 57
and the return spring 100
are disposed in substantially symmetrical positions with respect to the contact on-off position so as to cancel components other than vertical components, that is, horizontal components. Thus, most of force acting on the movable block 3
works only vertically. In addition, the return spring 100
elastically deforms not only the elastic tongue piece 23
but also a part of the rectangular frame. Therefore, the return spring 100
is displaced even by push-in force not so strong. Thus, the movable block 3
moves down smoothly so as to close the opposite end portions (movable contacts) of the movable contact piece 34
with the fixed contacts 7
b
and 7
c
respectively, and thereby make continuity between the fixed terminals 6
b
and 6
c.
Not only is the upper surface of each fixed contact portion 7
exposed, but the edge portion thereof is also exposed due to the existence of the seat portion 20
. Thus, the contact area with the air increases. As a result, the insulation performance is so high that it is difficult to leak any signal.
On the other hand, the movable block 3
released from the push-in force by the rotation of the movable iron piece 54
moves up due to the elastic force of the return spring 100
so as to separate the opposite end portions (movable contacts) of the movable contact piece from the fixed contacts 7
a
and 7
c
respectively, and thereby break the continuity between the fixed terminals 6
a
and 6
c.
Then, the opposite end portions of the movable contact piece 34
of the movable block 3
moving up are brought into contact with the contact portions 29
of the ground plate 2
so as to be grounded. Thus, any high-frequency signal is surely prevented from leaking.
When the voltage applied between the coil terminals 47
is eliminated, the movable iron piece 54
rotates clockwise in FIG. 11
in accordance with the elastic force of the push-in spring 57
, the elastic force of the return spring 100
, the magnetic force of the permanent magnet 101
weakened on only one end side of the movable iron piece 54
due to the magnetic shield plate 56
, and the like. Thus, the movable iron piece 54
returns to the initial position.
Incidentally, description in this embodiment has been made on a so-called self-reset type relay in which the magnetic shield plate 56
is provided in the movable iron piece 54
so as to change over the contact on-off position between the case where a current is applied to the coil 41
and the case where no current is applied thereto. However, the invention may be configured as follows. That is, the invention may be applied to a so-called self-holding type relay in which the magnetic shield plate 56
is not provided, but the direction in which a current is applied to the coil 41
is changed to thereby change the polarities in the end portions of the iron core 39
so as to change over the contact on-off position. Alternatively, coil terminals 47
may be provided at three places. In this case, one of the coil terminals 47
is used as a common coil terminal, and two coils different in winding direction are provided. The winding direction of a coil connecting the common coil terminal with one of the rest two coil terminals is made different from the winding direction of a coil connecting the common coil terminal with the other. Thus, a current is applied between the common coil terminal and a selected one of the coil terminals so that the movable iron piece 54
can rotate.
As is apparent from the above description, according to the invention, each of return springs for elastically supporting movable blocks is disposed to be biased to one of fixed terminals. Thus, the distance between the return spring and one fixed terminal can be secured so that desired insulation performance can be secured in spite of a simple and low-price configuration. In addition, the return springs can be disposed in a surplus space on the upper surface of a base block so that the height of the high-frequency relay can be suppressed and the high-frequency relay can be miniaturized.
Claims
1. A high-frequency relay comprising:a base block having fixed terminals insert-molded to expose fixed contacts; an electromagnetic block having a coil wound around an iron core through a spool, and mounted on said base block; a movable block having a movable contacts driven in accordance with excitation and demagnetization of said electromagnetic block so as to be connected with and disconnected from said fixed contacts of said base block, wherein said movable block having a movable contact piece whose opposite end portions are to be connected with and disconnected from said fixed contacts of said fixed terminals respectively; and a return spring for elastically supporting said movable block, wherein said return spring is disposed to be biased to one of said fixed terminals on said base block.
2. A high-frequency relay according to claim 1, wherein each of said fixed terminals includes a fixed contact portion in which said fixed contact is formed, and a foot portion provided to extend from said fixed contact portion, and said base block includes a recess portion enclosed by a protruding strip portion formed in an upper surface of said base block, and a seat portion being provided in said recess portion so that said fixed contact portion can be disposed on said seat portion while a surface and side edges of said fixed contact portion are exposed.
3. A high-frequency relay according to claim 1, further comprising:a movable iron piece which rotates due to excitation and demagnetization of said electromagnetic block, said movable iron piece having s push-in spring for pushing said movable block in accordance with a rotation of the movable iron piece, wherein said movable block is connected with and disconnected from said base block due to the push-in spring, so that force acting on said movable block from said push-in spring and force acting on said movable block from said return spring cancel each other as to components other than components in a direction in which said movable block is connected with and disconnected from said base block.
4. A high-frequency relay according to claim 1, wherein said return spring includes a rectangular frame portion and an elastic tongue piece extending from an inner edge of said rectangular frame portion, and said movable block is supported by a forward end portion of said elastic tongue piece so that said elastic tongue piece and said rectangular frame portion can be deformed elastically.
5. A high-frequency relay according to claim 1, wherein a displacement prevention function is formed in at least one of said return spring and said movable block.
6. A high-frequency relay according to claim 4, wherein said return spring includes a lock portion in said rectangular frame portion, and said base block includes a lock guard portion in which said lock portion is locked.
7. A high-frequency relay according to claim 5, wherein said return spring includes a lock portion in said rectangular frame portion, and said base block includes a lock guard portion in which said lock portion is locked.