This application claims priority under 35 U.S.C. §119 to Korean Patent Application No. 10-2014-0091717, filed on Jul. 21, 2014, the disclosure of which is incorporated by reference herein in its entirety.
1. Field
Example embodiments of the inventive concept relate to a high frequency X-ray generator. More particularly, example embodiments of the inventive concept relate to a “high frequency X-ray generator capable of improving quality of X-ray image using a multiple switching circuit.”
2. Description of the Related Art
Generally, an X-ray generator for medical and industrial purpose is a device which generates an X-ray having predetermined quality and dose through an X-ray tube.
A traditional X-ray generator may a perform switching operation at a rate of more than 15 kHz at a high frequency inverter, and provide the generated voltage to a transformer and a rectifier circuit to multiply and rectify. The transformer multiplies the provided voltage according to a turns ratio of a first side and a second side. The rectifier circuit performs a rectifying of an AC voltage from the transformer. The traditional X-ray generator generates a high voltage to apply the X-ray tube according to the above steps.
The traditional X-ray generator may be classified into an X-ray generator with quasi-resonant converter type and an X-ray generator with full resonant converter type.
The X-ray generator with quasi-resonant converter type has a circuit structure that power is applied to both of anode and cathode. In the X-ray generator with quasi-resonant converter type, one inverter and one transformer generates anode high voltage and cathode high voltage, and the sum of the anode high voltage and the cathode high voltage is feedback controlled. However, for this reason, a voltage deviation due to characteristic differences between an anode high voltage circuit and a cathode high voltage circuit may be caused. The voltage deviation is small when the high voltage is low power, whereas the voltage deviation is about 10% when the high voltage is high power.
The X-ray generator with full resonant converter type uses PFM (Pulse Frequency Modulation) method that X-ray output is controlled by modulating switching frequency with maintaining a uniform on-period. An X-ray image is influenced by AC pulsation and rise time which are output voltage characteristics of the X-ray generator. The output voltage characteristics are determined by a tube-voltage output-frequency and dynamics of a controller. As the tube-voltage output-frequency is getting higher, the AC pulsation and the rise time is getting lower, so that clear X-ray image may be obtained. Thus, the X-ray generator with full resonant converter type which can heighten the switching frequency is preferred. However, in the X-ray generator with full resonant converter type, the switching frequency is heightened when low power X-ray is outputted, and the switching frequency is lowered when high power X-ray is outputted to control the X-ray output. Thus, the maximum switching frequency may be heightened, but relationship between the switching frequency and the output voltage or relationship between the switching frequency and the output power is nonlinear, so that responsiveness may be worse than the PWM (Pulse Width Modulation) method.
One or more example embodiment of the inventive concept provides an X-ray generator capable of improving tube-voltage dynamics, on which X-ray image quality is depend, by a multiple switching circuit comprising a plurality of resonant inverters when a tube-voltage is generated.
One or more example embodiments of the inventive concept also provide a high frequency X-ray generator capable of maintaining fast response of controller which affects accuracy, reproducibility and linearity of the tube-voltage which are main evaluation indexes.
According to an example embodiment of the inventive concept, a high frequency X-ray generator includes an anode voltage generator, a cathode voltage generator and an X-ray tube. The anode voltage generator is configured to generate a first high voltage. The cathode voltage generator is configured to generate a second high voltage having a same waveform as the first high voltage. The second high voltage has a different phase by 180 degrees compared to the first high voltage. The X-ray tube is configured to generate an X-ray by the first high voltage and the second high voltage. The first high voltage is applied through an anode terminal. The second high voltage is applied through a cathode terminal. Each of the anode voltage generator and the cathode voltage generator includes a voltage generator, a high voltage tank and a feedback controller. The voltage generator is configured to generate a voltage through a multiple switching circuit. The voltage has an AC type and a predetermined frequency. The multiple switching circuit includes a plurality of resonant inverters. The high voltage tank is configured to generate a first high voltage for the anode voltage generator or to generate a second high voltage for the cathode voltage generator by multiplying and rectifying the voltage. The feedback controller is configured to perform a feedback operation by controlling the multiple switching circuit of the anode voltage generator or of the cathode voltage generator based on the first or second high voltage which is applied thereto. Each of the resonant inverters is driven at a phase which is different from the phase at which each of the other inverters are driven. The anode voltage generator and the cathode voltage generator may be physically separate voltage generators.
In an example embodiment, each of the resonant inverters of the multiple switching circuit may be connected to each other in parallel with respect to an input voltage.
In an example embodiment, the number of the resonant inverters of the anode voltage generator may be substantially the same as the number of the resonant inverters of the cathode voltage generator.
In an example embodiment, the high voltage tank may include a plurality of high-voltage transformers and a high-voltage rectifier circuit. The high-voltage transformer may be connected to the multiple switching circuit in series, and multiply received voltage. The high-voltage rectifier circuit may generate the first high voltage or the second high voltage by rectifying the voltage that has been multiplied by the high-voltage transformers.
In an example embodiment, each one of the high-voltage transformers may include a core. The core may have a first side and a second side. One first winding may be wound at the first side. A plurality of second windings may be wound at the second side. Each of the high-voltage transformers may be connected to the high-voltage rectifier circuit in a series. The first winding may receive the voltage from each of the resonant inverters of the multiple switching circuit. The second winding may multiply the received voltage the first winding received as the number of the second windings.
In an example embodiment, the anode voltage generator or the cathode voltage generator may further include a resonant circuit configured to transmit the voltage generated from the voltage generator to the high voltage tank.
In an example embodiment, the high-voltage rectifier circuit may be connected to a plurality of the second sides of the high-voltage transformers in series, and generate the first high voltage or the second high voltage by summing a plurality of the multiplied voltages from the high-voltage transformers.
In an example embodiment, the feedback controller may include the first high voltage to a reference voltage when the feedback controller is included in the anode voltage generator. The feedback controller may compare the second high voltage to the reference voltage when the feedback controller is included in the cathode voltage generator. Thus, the feedback controller may control the multiple switching circuit configured to modulate pulse width of the voltage, which is generated from the voltage generator of the anode voltage generator or the cathode voltage generator, based on compared value.
In an example embodiment, the feedback controller may include a PI controller and a PWM controller. The PI controller may calculate a difference value between the reference voltage and the first or second high voltage, and generates a control value based on the difference value. The PWM controller may control the multiple switching circuit configured to modulate the pulse width of the voltage based on the control value.
In an example embodiment, the first and second high voltage tanks may be disposed in a parallel-connected-type or serial-connected-type according to an arrangement of high-voltage transformers of each of the first and second high voltage tanks.
In an example embodiment, the high frequency X-ray generator may further include an insulator configured to insulate a first high-voltage cable connecting a terminal from the first high voltage tank and configured to insulate a second high-voltage cable connecting a terminal from the second high voltage tank. The first high-voltage cable connecting the terminal may transmit the first high voltage. The second high-voltage cable connecting the terminal may transmit the second high voltage.
In an example embodiment, when the first and second high voltage tanks are disposed in the parallel-connected-type configuration, cores of the high-voltage transformers of the first high voltage tanks and cores of the high-voltage transformers of the second high voltage tank may be disposed in a same direction to each other, and arranged in a perpendicular direction to the direction of the core. The insulator may be further configured to insulate the first high voltage tank from the second high voltage tank.
In an example embodiment, the insulator may have a T-shape.
In an example embodiment, when the first and second high voltage tanks are disposed in the serial-connected-type configuration, cores of the high-voltage transformers in the first high voltage tank and cores of the high-voltage transformers of the second high voltage tank may be disposed in a same direction to each other. The high-voltage transformer of the first high voltage tank and the high-voltage transformer of the second high voltage tank may be disposed in a mirror symmetric configuration. Each of the high-voltage transformers in each of the high voltage tanks may be disposed in a multi-layer structure, so that all of directions of second windings of the high-voltage transformers in each of the high voltage tanks may be same each other. A ground terminal may be disposed between the first high voltage tank and the second high voltage tank.
In an example embodiment, the insulator may have a I-shape to insulate the high-voltage cable connecting terminal and the high voltage tank.
According to the example embodiments of the present inventive concept, the high frequency X-ray generator may generate the tube-voltage having high pulsation frequency through the multiple switching circuit. As the pulsation frequency of tube-voltage is getting increased, rise time of the tube-voltage and magnitude of pulsation voltage is getting decreased, so that quality of X-ray image may be improved.
In addition, the high frequency X-ray generator according to the present example embodiment, the tube-voltage may be controlled by PWM method, so that accuracy, reproducibility and linearity of the tube-voltage which are main evaluation indexes may be improved comparing to an X-ray generator with full resonant converter type.
The above and other features of the inventive concept will become more apparent by describing in detail example embodiments thereof with reference to the accompanying drawings, in which:
Hereinafter, the inventive concept will be explained in detail with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the example embodiments set forth herein. Rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art. Like numerals refer to like elements throughout.
The anode voltage generator 110 generates an anode voltage which is applied to an anode terminal of the X-ray tube 160. The anode voltage generator 110 includes a first voltage generator 130a, a first high voltage tank 140a, and a first feedback controller 150a.
The first voltage generator 130a generates a first voltage using a DC input voltage. The first voltage is an AC voltage having a predetermined frequency. The first high voltage tank 140a may generate a first high voltage by multiplying and rectifying the first voltage. At this time, the first high voltage is applied to the anode terminal of the X-ray tube 160, so that the first high voltage may also be a tube-voltage which is applied to the anode terminal. The first feedback controller 150a calculates error between a reference voltage and the distributed first high voltage, and may control the first voltage generator 130a, so that the first voltage may maintain the predetermined frequency.
The cathode voltage generator 120 generates a cathode voltage which is applied to a cathode terminal of the X-ray tube 160. The cathode voltage generator 120 includes a second voltage generator 130b, a second high voltage tank 140b, and a second feedback controller 150b.
A second high voltage is substantially same waveform (for example, same frequency and amplitude) as the first high voltage, but has a different phase by 180 degrees. The second high voltage may be a tube-voltage applied to the cathode terminal of the X-ray tube 160. Thus, the second voltage generator 130b, the second high voltage tank 140b, and the second feedback controller 150b of the cathode voltage generator 120 may have substantially same function and structure as the first voltage generator 130a, the first high voltage tank 140a and the first feedback controller 150a of the anode voltage generator 110. However, relationship between an output terminal and a ground terminal of the second high voltage tank 140b is different from that of the first high voltage tank 140a, so that a second high voltage which has delayed phase by 180 degrees compared to the first high voltage may be generated.
The first high voltage and the second high voltage are applied to the anode terminal and the cathode terminal of the X-ray tube 160, respectively. At this time, a current flows through a cathode filament disposed at the cathode terminal, and the cathode filament is heated, so that thermal electron is generated. And then, the thermal electron is accelerated by a voltage difference between the first and second voltages which is generated between the anode and the cathode, so that the thermal electron clashes with the anode. Thus, X-ray may be generated by converting kinetic energy of the thermal electron into the X-ray and thermal energy.
In addition, in an X-ray generator with quasi-resonant converter type, pulsation frequency of tube-voltage is limited by a switching characteristic of transistor which is used at an inverter of a voltage generator. At this time, the maximum switching frequency of the transistor is determined by a driving performance of a transistor driving circuit and an internal loss of the transistor. In a case of IGBT (Insulated Gate Bipolar Transistor) and MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), maximum switching frequency is about 20 kHz and 50 kHz, respectively. As the pulsation frequency of tube-voltage is getting increased, rise time of the tube-voltage and magnitude of pulsation voltage is getting decreased, so that quality of X-ray image may be improved. Thus, to improve the quality of X-ray image, the high frequency X-ray generator according to the present example embodiment may include a multiple switching circuit in the voltage generator to increase the pulsation frequency of tube-voltage.
Referring to
More specifically, referring to
Each of the resonant inverters 133 of the multiple switching circuit 132 is electrically connected to the N1 node and the N2 node, and may include a plurality of switching element. Although one resonant inverter 133 includes four switching elements S1 to S4 in the
Hereinafter one resonant inverter 133 will be explained in detail. A first switching element S1 and a third switching element S3 may be connected in series, and N3 node may be disposed between the first switching element S1 and the third switching element S3. A second switching element S2 and a fourth switching element S4 may be connected in series, and N4 node may be disposed between the second switching element S2 and the fourth switching element S4. The third switching element S3 and the fourth switching element S4 may be connected to N2 node. Each of the switching element S1 to S4 may be set with different on-off timing according to PWM (Pulse Width Modulation) type control, so that a voltage, to which a predetermined frequency is added from the DC input voltage, may be generated. PWM is a method of modulating a pulse-width. In the PWM, equivalent voltage may be changed by changing output time of voltage on a pulse without changing level of flatted DC voltage.
Each of the resonant inverters 133 is driven with phase difference. The pulsation frequency of total output voltage is increased in proportion to the number of inverters. Ripple voltage is decreased in inverse proportion to the number of inverters. For example, When the multiple switching circuit 132 includes N resonant inverters 133, capacity of each invertors is 1/N of total capacity, output voltage of each of resonant inverters 133 is 1/N of total voltage, and output capacity of each invertors is 1/N, because the output current is all same.
In addition, referring to
The high voltage tank 140 includes a plurality of high-voltage transformers 141, a high-voltage rectifier circuit 142 and a high-voltage divider 143. Although the number of the high-voltage transformers 141 is two in
One high-voltage transformers 141 is corresponding to one resonant inverter 133, and receives the voltage generated at the resonant inverter 133 through the resonant circuit 170. The high-voltage transformer 141 includes a core, a first winding and a second winding. A first side of the core performs an input terminal to which a voltage is applied, and one first winding may be wound at the first side. A plurality of second winding may be wound at a second side of the core. Voltage at the first side may be multiplied according to turn ratio of the second winding and the first winding. Although two second winding is wound in the
The high-voltage rectifier circuit 142 may rectify the multiplied voltage which is applied thereto through the second side of the high-voltage transformers 141. In addition, the high-voltage rectifier circuit 142 may be connected to each of the plurality of the high-voltage transformers 141 in series, so that high voltage may be generated by summing each of the multiplied voltage from each of the high-voltage transformers 141. For example, referring to
The high-voltage divider 143 includes a plurality of resistances, and divides the high voltage. The high voltage is divided and applied to the resistances according to size of the resistances. One of them may be transmitted to a feedback controller 150, which will be mentioned later, and may be used to control a voltage generated from the multiple switching circuit 132. For example, referring to
The feedback controller 150 receives the divided high-voltage, which will be mentioned as feedback voltage, and calculates a control value by an error with reference voltage. Thus, the voltage generated from the multiple switching circuit 132 may be feedback controlled. The feedback controller 150 may include PI controller 151 and PWM controller 152 to perform this.
As a proportional-integral controller, the PI controller 151 may receive a different value of the reference voltage (kV_ref) and the feedback voltage (kV_fb) through an operator. The PI controller 151 may generate the control value based on an element formed by applying proportional factor to the different value, and an element formed by applying integral factor to a value which is integral value of the different value.
The PWM controller 152 may control switching operations of the resonant invertor of the multiple switching circuit 132 based on the control value, so that magnitude of the voltage may be controlled. Thus, the voltage may be controlled by modulating a pulse width of the voltage.
The high frequency X-ray generator according to the present example embodiment, the voltage generated through the multiple switching circuit 132 of the voltage generator 130 may be controlled by PWM method, so that accuracy, reproducibility and linearity of the tube-voltage which are main evaluation indexes may be improved comparing to an X-ray generator with full resonant converter type.
Although internal components of the anode voltage generator 110 and the cathode voltage generator 120 may be substantially same as that described in
In addition, the multiple switching circuit 132 included in each of the voltage generators 110 and 120 may have same number of resonant inverters 133 due to same design of the anode voltage generator 110 and the cathode voltage generator 120. For example, when a circuit of the high frequency X-ray generator 100 includes N resonant inverters 133, each of the multiple switching circuit 132 of the anode voltage generator 110 and the multiple switching circuit 132 of the cathode voltage generator 120 include N/2 resonant inverters 133. Here, there is no voltage deviation due to different characteristics of the anode voltage generator 110 and the cathode voltage generator 120, and anode high voltage and cathode high voltage may be controlled to different values, so that unipolar output can also be possible. In addition, the anode voltage generator 110 and the cathode voltage generator 120 include feedback controllers 150a and 150b configured to control the multiple switching circuit 132, respectively. PWM signal which is outputted from each of the feedback controllers 150a and 150b may have phase difference of 180/N degrees.
Referring to
Referring to
More specifically, cores c of the first and second high-voltage transformers 141a and 141b may be disposed side by side, so that placement directions of the high-voltage transformers may be same each other. More specifically, a long side of the core c may be disposed downward, and each of the high-voltage transformers 141a and 141b may be disposed adjacent to each other.
Referring to
In addition, high-voltage cable connecting terminal 180a and 180b to transmit the high voltage generated from the high-voltage rectifier circuit 142 may be disposed space apart from and facing each of the high-voltage rectifier circuits 142a and 142b.
In addition, an insulator I may be disposed between each of the high-voltage rectifier circuits 142a and 142b and the high-voltage cable connecting terminal 180a and 180b.
In addition, when the first high voltage tank 140a and the second high voltage tank 140b are disposed in parallel, if an anode high voltage is +75 kV and a cathode high voltage is −75 kV for example, then 180 kV of insulation, which is 120% of 150 kV that is difference of the anode high voltage and the cathode high voltage, between the first high voltage tank 140a and the second high voltage tank 140b should be guaranteed. Thus, there is also needs to insulate an area between the first high voltage tank 140a and the second high voltage tank 140b, so that the insulator I may have T-shape shown in
Referring to
In this case, a ground terminal is disposed between the first high voltage tank 140a and the second high voltage tank 140b, so that area between the first high voltage tank 140a and the second high voltage tank 140b has same electric potential. Thus, the insulator I may not be required. Thus, only one high voltage, for example 75 kV, exists between each of the high-voltage rectifier circuits 142a and 142b which faces each of the second winding w of the high voltage tank 140 and the high-voltage cable connecting terminal 180a and 180b. Thus, the insulator I, which is disposed between each of the high-voltage rectifier circuits 142a and 142b and the high-voltage cable connecting terminal 180a and 180b, has to insulate 120% of only one high voltage, for example 90 kV which is 120% of 75 kV, so that the insulator I may be formed having I-shape.
Therefore, the serial-connected-type high voltage tank has simpler insulating structure than the parallel-connected-type high voltage tank. Thus, the serial-connected-type high voltage tank has an advantage in accessible design or cost cutting.
The foregoing is illustrative of the inventive concept and is not to be construed as limiting thereof. Although a few example embodiments of the inventive concept have been described, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from the novel teachings and advantages of the inventive concept. Accordingly, all such modifications are intended to be included within the scope of the inventive concept as defined in the claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Therefore, it is to be understood that the foregoing is illustrative of the inventive concept and is not to be construed as limited to the specific example embodiments disclosed, and that modifications to the disclosed example embodiments, as well as other example embodiments, are intended to be included within the scope of the appended claims. The inventive concept is defined by the following claims, with equivalents of the claims to be included therein.
Number | Date | Country | Kind |
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10-2004-0091717 | Jul 2014 | KR | national |
Number | Name | Date | Kind |
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6738275 | Beland | May 2004 | B1 |
20110002446 | Beland | Jan 2011 | A1 |
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3042777 | Mar 2000 | JP |
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KIPO Notice to Submit a Response dated Jan. 8, 2015. |
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20160021726 A1 | Jan 2016 | US |