This invention relates to a sole construction for a high heel shoe, and to a high heel shoe formed with such a sole construction. In particular, this invention relates to a sole construction formed of a composite material to provide enhanced strength, but with reduced sole construction thickness.
In this specification, the term “high heel shoe” is intended to refer to any kind of elevated heel arrangement having heel heights of more than 25 mm, though it is generally envisaged that preferred embodiments of high heel shoes according to the invention will have heel heights in the range of from 60 mm to 100 mm.
Conventional high heel shoes are constructed with a sole construction comprising a structural sole component having a flat forefoot area, a raised heel area, and an arch area rising from the forefoot area to the heel area. The shoe upper is generally attached (lasted) to the sole component, and an outsole is attached to the underside of the sole component. A heel construction is affixed to the heel area, generally by means of a central screw and additional side screws. It is common for a metal shank to be incorporated into the sole construction to impart sufficient strength and rigidity to the shoe to be able to bear the weight of the wearer. However, this effectively increases the thickness of the sole construction and so reduces the amount of space available for cushioning.
It is a principal aim of this invention to provide a sole construction for a high heel shoe having enhanced strength, which obviates the need for a metal shank to be included, and thus enables the thickness of the sole construction to be reduced. The space made available by the reduced sole construction thickness can then be used to provide increased cushioning, and thus enhanced comfort. A further aim of the present invention is to provide a sole construction with enhanced properties of rigidity and flexibility, tailored to different areas of the sole construction. These properties, together with the enhanced strength, enable the use of a single sole construction with a range of different heel heights.
According to a first aspect of this invention, there is provided a sole construction for a high heel shoe, comprising at least a first skeleton sole formed from a composite material and having lasting allowances defined around the perimeter thereof and adapted to receive the edges of a shoe upper, and wherein said skeleton sole is further shaped so as to define one or more recesses generally centrally therein. The composite material preferably is or includes a carbon fibre material.
The sole construction may comprise a second like skeleton sole arranged to underlie the first skeleton sole. The first skeleton sole thus constitutes an insole and the second skeleton sole constitutes a midsole. The second skeleton sole preferably has a shape complementary to that of the first skeleton sole, and is adapted to engage therewith.
The first skeleton sole preferably comprises a substantially flat forefoot area at a first end thereof, a raised heel area at a second end thereof, and an arch area extending therebetween and rising from the forefoot area to the heel area. The second skeleton sole preferably comprises at least a heel area corresponding to the heel area of the first skeleton sole. The second skeleton sole may preferably further comprise an arch area corresponding to the arch area of the first skeleton sole, and optionally a forefoot area corresponding to the forefoot area of the first skeleton sole. In embodiments where the second skeleton sole comprises a heel area only, or heel and arch areas only, the remainder of the midsole construction may be made up by conventional materials such as leather, thermoplastic polyurethane (TPU) or rubber.
The recesses are preferably formed in at least the arch area, and extend generally longitudinally along the first skeleton sole. The, or at least one, skeleton sole is preferably further shaped so as to define one or more strengthening ribs, generally centrally therein. As with the recesses, the ribs are preferably formed in at least the arch area, and extend generally longitudinally along the skeleton sole. The height of the ribs is preferably substantially equal to the depth of the one or more recesses.
The or each skeleton sole may be formed from one or more layers of the composite material. The number of layers of the composite material may vary along the length of the skeleton sole, so as to control the degree of rigidity or flexibility of the different areas of the skeleton sole. In particular, the forefoot area of the first skeleton sole may be formed from fewer layers of the composite material than the arch area, and the arch area may be formed from fewer layers of the composite material than the heel area. This enables the flexibility of the boundary between the forefoot area and the arch area to be controlled, whilst still maintaining the strength and rigidity of the arch area. This flexibility of the boundary is important to enable the sole construction of the present invention to be utilised with a range of different heel heights, since this requires the sole construction to flex so as to adopt a corresponding range of different angles between the forefoot area and the arch area.
The formation of the sole construction as hereinbefore described provides enhanced strength whilst also enabling the thickness of the sole construction to be reduced, compared to conventional sole constructions. This in turn frees up space within the shoe, allowing for additional cushioning to be included, and so also enhancing comfort for the wearer.
The sole construction thus preferably further comprises a footbed arranged to overlie said at least one skeleton sole, said footbed being formed of a cushioning material. In preferred embodiments, the footbed will overlie the first skeleton sole (insole) which in turn overlies the second skeleton sole (midsole).
According to a second aspect of the present invention, there is further provided a high heel shoe formed with a sole construction as hereinbefore described. The enhanced strength of the sole construction enables such a shoe to be constructed without the need for a metal shank to be included in the shoe construction, as is standard in conventional high heel shoe manufacture.
The high heel shoe according to the second aspect of the present invention preferably comprises a sole construction as hereinbefore described, an upper, an outsole, and a heel construction. In such embodiments, the depth of the recesses of the sole construction is preferably substantially equal to the thickness of the upper.
In preferred embodiments of high heel shoe according to the second aspect of the present invention, the heel construction is removeable. The heel construction may preferably be interchangeable with one or more alternative heel constructions, comprising a range of heel constructions of differing height. For example, the sole construction may be utilised with a range of interchangeable heel constructions having heights of 60-70 mm, 80 mm, and 90-100 mm.
This interchangeable arrangement is enabled by the enhanced strength of the sole construction according to the first aspect of the present invention, together with the increased rigidity of the arch area and the increased flexibility of the forefoot area. By contrast, conventional sole constructions for high heel shoes generally lack the required combination of strength, rigidity and flexibility to withstand the different loads and stresses associated with the different angles at which the sole constructions will be disposed when combined with heel constructions of differing heights.
It should be appreciated that a single sole construction according to the first aspect of the present invention is capable of engaging with each of a range of heel constructions as described above interchangeably, without the need to change the configuration of the sole construction. As such, a high heel shoe according to the second aspect of the present invention may be supplied with a range of such interchangeable heel constructions, intended to be interchanged by the wearer when desired.
Alternatively, it is envisaged that the sole construction according to the first aspect of the present invention may be supplied to shoe manufacturers as a component part for incorporation into a high heel shoe according to the second aspect of the present invention. The manufacturer may thus utilise the same configuration of sole construction to form a range of high heel shoes of differing height.
The interchangeable attachment of the heel constructions with the sole construction may preferably be achieved by the provision of a heel pin secured to the first skeleton sole and protruding therefrom, and a corresponding recess formed in a heel insert provided in the heel construction, said recess being adapted to receive said heel pin in a removable engagement. Examples of suitable heel engagement mechanisms are described in the inventor's EP 3,122,199.
The outsole is preferably formed with a shape complementary to that of the sole construction, and is adapted to engage therewith. That is to say, the outsole may be formed with ribs and recesses on its top surface complementary to the underside of the ribs and recesses presented on the lower surface of the sole construction.
In order that the present invention may be more clearly understood, preferred embodiments thereof will now be described in detail, though only by way of example, with reference to the accompanying drawings, in which:
Referring first to
The insole 11 is formed from a layered composite material comprising carbon fibre, and presents a top surface 22 and a bottom surface 23. The insole comprises a generally flat forefoot area 12, a raised heel area 13, and an arch area 14 extending therebetween, and rising from the forefoot area 12 to the heel area 13. The insole 11 is provided around its perimeter with lasting allowances adapted to receive the edges of a shoe upper (not shown in
The insole 11 is constructed so as to have a central recess 16 formed in the top surface 22 of the insole 11, and ribs 17 upstanding from said surface 22. The embodiment of insole 11 shown in
The heel area 13 is provided with a mounting point 18 for a heel pin (not shown in
The degree of flexibility and rigidity of the insole 11 can be controlled by the layering of the composite carbon fibre material. In particular, it is desirable that the arch area 14 is formed from more layers of the composite carbon fibre material than is the forefoot area 12. A boundary area 19 is thus defined between the arch area 14 and the forefoot area 12, in which boundary area 19 the number of layers of material reduces and so the thickness of the insole 11 tapers towards the forefoot area 12. The strength and rigidity of the arch area 14 is thus maintained, whilst allowing the insole 11 to be flexible in the boundary area 19, which is important for utilising the sole construction 10 with a range of heel constructions (not shown in
Referring now to
The midsole 21 is adapted to underlie the insole 11 and engage therewith. To that end, although not visible in
Referring now to
Referring now to
A heel pin 31, formed of titanium, stainless steel, a hardened steel alloy, or other high tensile strength material is secured to the heel pin mounting point 18 on the sole construction 20 by means of a low profile screw (not shown in
Referring first to
The heel pin 31 engages with the heel insert 36 in an interference fit; the plunger 34 engages with a recess (not shown in
As can be seen from
As can be seen in
The rod 37 preferably has a non circular cross section, so that it can be rotationally positioned by reference to its cross section, so that the angle of the machined hole in the rod 37 is matched to the angle of the heel pin 31 at that particular heel height during placement of the rod 37 in the heel construction 30.
Referring now to
However, in view of the increased height of the second heel construction 40 relative to the first heel construction 30 described above with reference to
The rod 37 preferably has either has a non circular cross section, or the heel pin 31 could engage in a machined hole directly at the center of the rod 37, which does not require any rotational positioning.
Referring now to
However, in view of the further increased height of the third heel construction 50 relative to the first and second heel constructions 30, 40 described above with reference to
As can be seen in
The rod 37 preferably has a non circular cross section, so that it can be rotationally positioned by reference to its cross section. The angle of the machined hole is matched to the angle of the heel pin 31 at that particular heel height during placement of the rod 37 in the heel construction 50.
Referring now to
The heel pin 31 preferably engages in a machined hole directly at the center of the rod 37. The rod 37 preferably has one or more non circular side surfaces, so that it can be positioned within the heel construction 70 at the rotational position at which its bottom surface is parallel to the ground, and is matched during placement of the rod 37 in the heel construction 70.
Referring now to
The rod 37 can in principle be disposed at any angle, for more versatility in designing heel constructions, but the machined hole in the rod 37 for engagement of heel pin 31 must always follows the angle of the heel pin 31.
The rod 37 preferably has a non circular cross section, so that it can be rotationally positioned within the heel construction 80. This enables the angle at which the bottom surface of the rod 37 is parallel to the ground to be matched during placement of the rod 37 in the heel construction 80. The angle of the machined hole is also matched to the angle of the heel pin 31 at that particular heel height during placement of the rod 37 in the heel construction 80. Referring now to
With reference to
As can best be seen in
The formation of the skeleton sole 11 from carbon fibre composite material enables the thickness of the sole construction 10 to be reduced without compromising strength or rigidity, and further obviates the need for a metal shank to be incorporated into the high heel shoe 60. This frees up space within the shoe 60 for the inclusion of a footbed 65 to be formed on top of the sole construction 10.
The footbed 65 is formed from cushioning material, and can be constructed to a greater thickness than cushioning provided in conventional high heel shoes, in view of the additional space made available by reducing the thickness of the sole construction 10. This leads to greatly enhanced comfort for the wearer.
The footbed 65 can include inserts 66 of material adapted to provide further enhanced cushioning, additional wear resistance, or other desired properties as required. These may particularly be provided in the forefoot 12 and heel 13 areas, as shown in
Referring now to
As can best be seen in
As can best be seen in
Additional reinforcing inserts 103, made out of hard material, that at least partially match the shape of the protruding area not covered by the upper 61, are placed on the underside of the insole 11 and fill in heel mount protrusion 100 and rib protrusion 101 to create a completely flush surface for the outsole 62. In some embodiments of the invention there is only a reinforcing insert 103 in the heel mounting protrusion 100, and in others reinforcing inserts 103 are placed in the rib protrusion 101 of the insole 11.
The reinforcing insert 103 for heel mounting protrusion 100 enables screwing on a standard heel construction 40 for high heel shoes, and attaching a standard outsole 62 for high heel shoes, without any gaps remaining between the bottom surface of the insole 11, and the top surface of the heel construction 40 and outsole 62.
Number | Date | Country | Kind |
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1902102.1 | Feb 2019 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/053896 | 2/14/2020 | WO | 00 |