This disclosure generally relates to high-impact structural barriers. Specifically, this disclosure generally relates to high-impact structural barriers for rockfall or other debris events that are portable and/or relocatable.
External forces, such as climate, geological, mining operations, can cause rockfall events where fragments of rocks or other debris are dislodged and slide or fall down a cliff face or mining rooves or walls. This dislodged debris can cause injury or death to people in the area, property damage, and/or work or traffic disruptions.
Conventional methods of mitigating the risk of rockfall events can include active mitigation in the initiation zone (i.e., preventing the rockfall even from occurring), such as rock bolting, slope retention systems, and/or changing the geographic or climatic characteristics in the initiation zone. However, if the mitigation technique in the initiation zone fails, the debris can slide or fall into the deposition or run-out zone, causing injury, property damage, or other disruptions.
Other conventional techniques include providing a barrier in the deposition or run-out zone to passively mitigate the effects of the rockfall event. Passive mitigation techniques include drape nets, rockfall fences, or embankments. For example, rockfall fences can be static barriers that include static posts, cables, and an interception net that are placed in the run-out zone to retaining any falling rockfall debris. Other rockfall fences include flexible barriers that include cables connected to the interception net that provide some flexibility to the net but have brakes that are activated when the force in the cables reaches a predetermined value. However, in order to provide enough strength to block the falling debris, these static and flexible barriers are permanently installed.
In view of the above, there is a need for more cost effective and efficient devices that would be able to overcome or at least minimize some of the above-discussed prior art concerns.
According to one broad aspect, there is provided a high-impact structural barrier framework, the framework comprising: at least two frame members each comprising; a crossbar configured to be supported by a ground surface; and a post couplable to a first end of the crossbar and extending substantially perpendicular to the crossbar; and at least one ground frame having a front side, a back side, a first side, and a second side, the first side being configured to couple to the crossbar of a first one of the at least two frame members and the second end being configured to couple to the crossbar of a second one of the at least two frame members such that the ground frame extends between and operatively couples the first one and the second one of the at least two frame members; wherein the framework is configured to be removably coupled to the ground surface.
According to another broad aspect, there is provided a high-impact structural barrier comprising: a framework as defined herein; ground engaging means configured to removably couple the framework to the ground surface; and a mesh configured to extend between the at least two frame members.
According to another broad aspect, there is provided a high-impact structural barrier framework, the framework comprising: a plurality of frame members each comprising; a crossbar configured to be supported by a ground surface; and a post couplable to a back side of the crossbar and extending substantially perpendicular to the crossbar; and a plurality of ground frames each comprising: a front support configured to couple to a front side of the crossbar; a back support configured to couple to the back side of the crossbar or a bottom side of the post; and at least one support crosspieces extending between the front support and the back support; wherein each of the plurality of ground frames are configured to couple to and extend between a first one and a second one of the plurality of frame members; and wherein the framework is configured to be removably coupled to the ground surface.
In some embodiments, the high-impact structural barrier framework further comprises a plurality of ground engaging means configured to removably couple the framework to the ground surface.
In some embodiments, the ground engaging means are ground-engaging anchors configured to be coupled to the ground surface and at least one of: the plurality of ground frames and the plurality of frame members.
In some embodiments, the ground-engaging anchors comprise: front ground-engaging anchors configured to removably couple to a front side of the crossbar, the front support, and/or a front side of the support crosspieces; and back ground-engaging anchors configured to removably couple to a back side of the crossbar, the post, the back support, and/or a back side of the support crosspieces.
In some embodiments, the front ground-engaging anchors have a higher maximum tension service load than the back ground-engaging anchors.
In some embodiments, the back ground-engaging anchors have a higher maximum compression service load than the front ground-engaging anchors.
In some embodiments, the ground engaging means are weighted anchors configured to be coupled to at least one of the plurality of ground frames and the plurality of frame members.
In some embodiments, the ground engaging means are weighted anchors configured to engage with at least one of the plurality of ground frames and the plurality of frame members.
In some embodiments, the weighted anchors are positioned on a top surface of the at least one of the plurality of ground frames and the plurality of frame members.
In some embodiments, the weighted anchors are embedded or entrenched in the ground surface.
In some embodiments, the at least one of the plurality of ground frames and the plurality of frame members are removably coupled to the weighted anchors.
In some embodiments, the weighted anchors are configured to provide a fallout energy of at least 70 kJ.
In some embodiments, the plurality of frame members further comprise a back brace couplable to the front side of the crossbar and the post, the brace being configured to support the post.
In some embodiments, the high-impact structural barrier framework further comprises a side brace couplable to a first side and/or a second side of the post and to a respective one of plurality of ground frames.
In some embodiments, the crossbar is configured to be recessed into the ground surface.
In some embodiments, the plurality of frame members and/or the plurality of ground frames comprise hollow structural sections.
In some embodiments, the hollow structural sections are filled with a heavy material to removably couple the framework to the ground surface.
According to another broad aspect, there is provided a high-impact structural barrier comprising: a framework comprising: at least two frame members each comprising a crossbar configured to be supported by a ground surface and a post couplable to the crossbar; and at least one ground frame configured to couple between two corresponding ones of the at least two frame members and to be supported by the ground surface; ground engaging means configured to removably couple the framework to the ground surface; and a mesh configured to extend between the at least two frame members; wherein the framework is removably coupled to the ground surface and can sustain an energy fallout of at least 900 kJ.
In order that the invention may be readily understood, embodiments of the invention are illustrated by way of example in the accompanying drawings.
According to one broad aspect, there is provided a high-impact structural barrier that is configured to be removably coupled to a ground surface, such that the high-impact structural barrier can easily be displaced and used in a second location. The high-impact structural barrier comprises a framework that can include a plurality of sections to extend the length of the barrier. In some embodiments, a section includes two frame members, a ground frame extending between the two frame members that is configured to be supported by a ground surface, and a mesh extending between the two frame members. To removably secure the framework to the ground surface, ground engaging means can be used. The ground engaging means can be cables that are removably coupled to the ground, ground anchors that are removably coupled to the ground, and/or anchor weights that are removably coupled to the framework and/or the ground. In some embodiments, the high-impact structural barrier can withstand up to 2000 kJ of fallout energy caused by debris.
In some embodiments, the framework provides structural support for cables that define a section and a mesh system is suspended from the cables on the framework. The mesh absorbs the majority of the fallout energy generated by a rockfall event and is thus largely responsible for mitigating the impact of a rockfall event. However, the combined fallout energy capacity of the framework and mesh system (i.e., of the structural barrier) to attenuate energy includes the energy absorbed by the mesh via deformation of the mesh, the energy absorbed by the framework, and the energy absorbed by anchor weights used to stabilize the structural barrier.
Referring now to
The structural barrier 100 further includes a mesh 140 extending between the first end frame member 110a and the center frame member 110c and a mesh 140 extending between the second end frame member 110b and the center frame member 110c.
In some embodiments, the structural barrier 100 includes ground engaging means configured to interact or engage with the ground surface and/or the framework 101 to secure the structural barrier 100 to the ground surface. In some embodiments, the ground engaging means includes cables 1021-3 that can extend from an upper end of the frame members 110a, 110b, 110c to the ground, such as cables 1021,2 and/or from a lower end of the frame members 110a, 110b, 110c to the ground, such as cables 1023. In some embodiments, a cable 1022 extending from the upper end of the frame members 110a, 110b, 110c and a cable 1023 extending from the lower end of the frame members 110a, 110b, 110c can be coupled or secured to the ground at the same location. In the exemplary embodiment, cable 1021 is coupled to the ground on a first side of the framework 101, extends through a cable flange on the first end frame member 110a and is woven through the rings of a top end of the mesh 140. The cable 1021 can extend through the cable flanges on the center frame member 110c and/or the frame member 110b and be secured to the ground on the second side of the framework 101. Similarly, the cable 1023 is coupled to the ground and is woven through the cable flanges on the first end frame member 110a, the center frame member 110c, and the second end frame member 110b as well as through the mesh 140 and is secured to the ground on the second side of the framework 101.
In some embodiments, the ground engaging means can include ground-engaging anchors 104 configured to couple one or more of the frame members 110a, 110b, 110c and/or the ground frame 120′ to the ground surface. In some embodiments, the ground-engaging anchor 104 can include any anchor that is retained within the ground, such auger-style anchors, helix anchors, bust-expanding anchors, manta ray utility anchors, rock anchors, power hub screw anchors, etc.
The ground-engaging anchors 104 are configured to have a service load that can withstand the energy impact up to a specific service load. In some embodiments, the service load can be a maximum of 2000 kJ (i.e., the ground-engaging anchors 104 are configured to remain in the ground after a debris impact with the structural barrier 100 of up to 2000 kJ). In some embodiments, the ground-engaging anchors 104 are configured to have a maximum compression load of about 200 kN, a maximum tension load of about 200 kN, and a maximum shear load of about 150 kN. However, it is contemplated that ground-engaging anchors with higher compression, tension, and shear loads can be used, for example to increase the total fall out energy capacity of the structural barrier 100.
In some embodiments, as best shown in
For greater clarity, references to the “front” side refer to the debris receiving or impacting side based on the direction of debris DD (a trailing side of the direction of debris DD) and references to the “back” side refer to the side that receives the debris (i.e., the side on which the mesh 140 is secured). As is best shown in
In some embodiments, as best shown in
In some embodiments, such as shown in
It is contemplated that any number of the ground engaging means can be used in any combination. For example, in the exemplary embodiment, the barrier structure 100 includes cables 102, ground-engaging anchors 104, and anchor weights 106. However, it is contemplated that only ground-engaging anchors 104 or only anchor weights 106 could be used to secure the framework 101 to the ground. In some embodiments, only cables 102 could be used to secure the framework 101 to the ground, such as when the wall has a relatively small width; however, consideration should be given to the impact force or fallout energy that the structural barrier 100 is intended to withstand (i.e., what is the fallout energy of the environmental debris that the structural barrier is being used for). In some embodiments, one or more of the pieces of the framework 101 (i.e., part of the frame members 110, the ground frame 120′, and/or the side braces 130) can include weights or be composed of heavy material so as to act as an anchor weight.
Other arrangements of the anchor weights 106 are also contemplated. For example, as shown best in
Referring now to
In some embodiments, the framework 101 further includes a support couplable to one of the first, second, and center frame members 110a, 110b, 110c and to the ground frame 120. In the exemplary embodiment, the framework 101 includes a side brace 130a coupled to the first end frame member 110a and to the ground frame 120 extending between the first end frame member 110a and the center frame member 110c and a side brace 130b coupled to the second end frame member 110b and to the ground frame 120 extending between the second end frame member 110b and the center frame member 110c. The framework 101 further includes center braces 130c on both sides of the center frame member 110c that are each coupled to a respective ground frame 120. The framework 101 is configured to be supported by and interact with a ground surface via ground engaging means, such that when the structural barrier is impacted with debris, such as rockfall, the framework 101 remains in place or is only displaced by a relatively small distance.
Referring now to
In some embodiments, the frame member 110 further includes a back brace 116 that is couplable to the second end 112b of the crossbar 112 and to the post 114 to provide support for the post 114. In the exemplary embodiment, the back brace 116 is coupled to a middle section of the post 114 that is closer to the second end 114b than the first end 114a. However, it is contemplated that that the back brace 116 can be coupled to the post 114 along any portion of the length of the post 114, including at the upper end 114b.
In some embodiments, when in use, the crossbar 112 can be supported by the ground surface. The first end 112a of the crossbar 112 can be coupled to the lower end 114a of the post 114 with any known coupling means, such as welding, or the crossbar 112 and the post 114 can be an integral piece. In the exemplary embodiment, the first end 112a of the crossbar 112 is coupled to the lower end 114a of the post 114 with a first gusset plate 118a.
Similarly, the back brace 116 can be formed as an integral piece with the crossbar 112 and/or the post 114 or can be coupled thereto with any known coupling means. In the exemplary embodiment, the back brace 116 is coupled to the second end 112b of the crossbar 112 with a second gusset plate 118b and to the upper end 114b of the post 114 with a third gusset plate 118c.
In some embodiments, the first, second, and/or third gusset plates 118a, 118b, 118c are comprised of a metal material with sufficient strength to join the adjacent pieces together. In the exemplary embodiment, the first, second, and third gusset plates 118a, 118b, 118c are comprised of a 1.6 cm (0.625 inches) thick steel plate.
In some embodiments, the back brace 116 is coupled to the crossbar 112 at an angle θ2 of between about 25° and about 80°, or in some embodiments, between about 45° and 60°. In the exemplary embodiment, the angle θ2 between the crossbar 112 and the back brace 116 is about 52°. As is understood by the skilled person, the angle θ2 between the crossbar 112 and the back brace 116 can be varied depending on lengths of each of the crossbar 112 and the post 114 and the placement of the coupling between the crossbar 112 and the back brace 116 and/or the coupling between the post 114 and the back brace 116. For example, in some embodiments, the back brace 116 can be coupled to a middle section of the crossbar 112, such that the second end 112b of the crossbar 112 extends past the back brace 116, resulting in a larger angle θ2 between the crossbar 112 and the back brace 116.
In some embodiments, the frame member 110 further includes an anchor flange 117 with an aperture that is configured to receive a ground engaging means. In the exemplary embodiment, the frame member 110 includes a single anchor flange 117 on a front side or second end 112b of the crossbar 112. In some embodiments, the anchor flange 117 includes a substantially planar coupling surface 117a that is aligned with or extending from a top side of the second end 112b of the crossbar 112 or from a gusset plate coupled to the crossbar 112. The anchor flange 117 can further include one or more stiffener plates 117b, each on a side of the coupling surface 117a. In some embodiments, the stiffener plates 117b can be coupled directly to the crossbar 112 to strengthen the connection between the anchor flange 117 and the crossbar 112.
In some embodiments, when installed, the crossbar 112 can be slightly recessed into the ground surface, such that a bottom side of the coupling surface 117a is even or flush with the ground surface (or in some instances, below the ground surface). It is contemplated that the anchor flange 117 can be formed of any suitable material, such as metal, that can withstand the shear force and tension force applied when the framework 101 is impacted by debris. In the exemplary embodiment, the coupling surface 117a of the anchor flange 117 is formed from a steel plate that is about 20×20×1.6 cm (8×8×0.625 inches).
In some embodiments, the frame member 110 further includes one or more cable flanges 119 on a back side of the post 114 that are configured to receive a portion of the cable or mesh that extends between two adjacent frame members 110. The cable flange 119 includes one or more apertures configured to receive the cable or mesh. In the exemplary embodiment, the frame member 110 includes a cable flange at the lower end 114a and the upper end 114b of the post 114. However, it is contemplated that the frame member 110 can include a plurality of cable flanges 119 extending along the length of the post 114.
The cable flange 119 can extend from the back side of the post 114 at a distance D1 of between about 2.5 cm (1 inch) to about 10 cm (4 inches). In the exemplary embodiment, the distance D1 between a terminal end of the cable flanges 119 and the post 114 is about 6.35 mm (2.5 inches). It is contemplated that the cable flange 119 can be formed of any suitable material, such as metal, that can withstand the shear force and tension force applied when the cable or mesh is impacted by debris. In the exemplary embodiment, the cable flange 119 is formed from a steel plate that is about 15×6.4×1.6 cm (6×2.5×0.625 inches).
In some embodiments, the crossbar 112 can have a length L1 of between about 0.5 m and about 4 m, or in some instances, between about 1 m and about 3 m. In the exemplary embodiment, the length L1 is about 2 m. In some embodiments, the post 114 can have a height H1 of between about 1 m and about 5 m, or in some instances, between about 2.5 m and about 4 m. In the exemplary embodiment, the height H1 is about 3.5 m. In some embodiments, the length L1 of the crossbar 112 is relative to the height H1 of the post 114, such that the crossbar 112 provides enough support for the height of the framework 101. In some embodiments, the ratio of the height H1 of the crossbar 112 to the length L1 of the post 114 is between about 0.40 (1:2.5) and about 1 (i.e., the length L1 of the crossbar 112 is equal to the height H1 of the post 114). In the exemplary embodiment, the ratio of height H1 to length L1 is about 0.57 (2:3.5).
In some embodiments, one or more of the crossbar 112, the post 114, and the back brace 116 can be comprised of a material with sufficient strength and dimension to withstand an indirect impact with debris, such as a rock or boulder. In some embodiments, the material can be metal, such as steel, or a carbon fiber composite. In some embodiments, one or more of the crossbar 112, the post 114, and the back brace 116 can be formed of a hollow material with an outer shell having any strength and dimension that can withstand an indirect impact with debris. In the exemplary embodiment, the crossbar 112, the post 114, and the back brace 116 are formed from hollow structural sections (HSS) made of steel having a dimension of about 20×20×1 cm (8×8×0.375 inches). In some embodiments, the HSS is filled with a heavy material, such as sand, rocks, or other dense material, to removably couple the framework 101 to the ground surface (in other words, the HSS filled with a heavy material to act, at least in part, as a weighted anchor or ground-engaging means).
It is contemplated that the frame member 110 can have a strength that is expected to fail upon a direct impact with debris. In the event of a direct impact with a frame member 110, the remaining portions of the framework 101 restrain the cable or mesh as it deforms and moves to slow the debris over a distance. For example, upon the cable or mesh or a frame member 110 having a direct impact with debris, the debris can move over a distance of up to 1 m, 2 m, 3 m, or more.
The factor of safety for the frame member 110 in a framework 101 during an impact with debris to the cables or mesh is 1.0. The factor of safety increases as the stopping distance increases to more than 3 m.
Referring now to
In the exemplary embodiment, the frame member 110′ includes a front anchor flange 1171coupled to a front side of the crossbar 112′ and a back anchor flange 1172 coupled to the back side of the crossbar 112′ or the post 114′. The front and back anchor flanges 1171, 1172 each include a coupling surface 117a′ and stiffener plates 117b′ on either side of the coupling surface 117a′. The coupling surface 117a′ includes an aperture configured to receive a ground engaging means or portion thereof, such as an anchor or chain.
In the exemplary embodiment, the coupling surface 117a′ on the front and back anchor flanges 1171, 1172 extend from or are aligned with a bottom side of the crossbar 112′ (as opposed to a topside of the crossbar 112, as shown in
The frame member 110′ further includes an upper side cable flange 1191 and a lower side cable flange 1192. In this embodiment, the upper and lower side cable flanges 1191, 1192 are substantially similar to the cable flange 119, except in their placement along the length of the post 114′. To accommodate the front side of the crossbar 112′ and/or post 114′ having a front anchor flange 1171, the lower side cable flange 1192 can be located in a middle section of the post 114′. In the exemplary embodiment, the lower side cable flange 1192 is located on a lower side of the post 114′ adjacent to the back anchor flange 1172. When placing the lower side cable anchor 1192, consideration should be given to the distance between where the ground surface will be, which can be generally in the same plane as the coupling surface 117a′ of the front and/or back anchor flanges 1171, 1172, and the lower side cable flange 1192. For example, if the distance between where the ground surface will be and the lower side cable flange 1192 (or the distance between the coupling surface 117a′ on the back anchor flange 1172 and the lower side cable flange 1192) is too large, smaller pieces of debris could penetrate through the barrier.
Referring now to
In some embodiments, the ground frame 120 can include a single support that extends between the two adjacent frame members 110. In the exemplary embodiment, the ground frame 120 includes a front support 122 and a back support 124 configured to couple to a front side and a back side of the frame member 110, respectively. In some embodiments, the ground frame 120 includes at least one support crosspiece 126 extending between the front and back supports 122, 124. In the exemplary embodiment, the ground frame 120 includes two support crosspieces 126 spaced apart substantially evenly along the width W2 of the front and back supports 122, 124. However, it is contemplated that any number of support crosspieces 126 can extend between the front and back supports 122, 124 in any orientation (such as unevenly along the width W2).
In some embodiments, the ground frame 120 can include anchor flanges 127 coupled to a front or back side thereof. In some embodiments, the anchor flanges 127 have a coupling surface 127a with an aperture configured to receive a ground engaging means, such as an anchor or chain. In the exemplary embodiment, the anchor flanges 127 are coupled to a front side of the front support 122 such that the coupling surface 127a extends from or is aligned with the top surface of the front support 122. In some embodiments, the anchor flanges 127 on the ground frame 120 are substantially similar and/or include the same features as the anchor flanges 117 on the frame member 110.
In some embodiments, the ground frame 120 further includes coupling flanges 128 on the first end 120a and second end 120 of each of the front and back supports 122, 124. In the exemplary embodiment, the coupling flanges 128 on the front support 122 are configured to couple to the crossbar 112 on an adjacent frame member 110 and the coupling flanges 128 on the back support 124 are configured to couple to the crossbar 112, the post 114, and/or the first gusset plate 118a on an adjacent frame member 110.
It is contemplated that the ground frame 120 can be formed of any material that provides a sufficient strength for retaining the frame members 110 at a distance from each other that is equal to the overall length of the ground frame 120 after the section has been impacted with debris, such as a rock or boulder. In some embodiments, the material can be metal, such as steel, or a carbon fiber composite. In some embodiments, one or more of the front support 122, the back support 124, and the support crosspiece 126 can be formed of a hollow material with an outer shell having any strength and dimension that can withstand an impact with debris. In the exemplary embodiment, front support 122, the back support 124, and the support crosspiece 126 are formed from hollow structural sections (HSS) made of steel having a dimension of about 20×20×1 cm (8×8×0.375 inches). In some embodiments, the HSS is filled with a heavy material, such as sand, rocks, or other dense material, to removably couple the framework 101 to the ground surface (in other words, the HSS filled with a heavy material to act, at least in part, as a weighted anchor or ground-engaging means).
In some embodiments, the front and back supports 122, 124 are not connected to each other and are spaced apart by the crossbar 112 of the frame member 110. Accordingly, the length of the ground frame 120 is equal to the distance between the coupling of the front support 122 and the crossbar 112 and the coupling of the back support and the crossbar 112. In the exemplary embodiment, where the front and back supports 122, 124 are connected via two support crosspieces 126, the length L1 of the ground frame 120 can be dependent on the length of the support crosspieces 126. In some embodiments, the length L2 of the ground frame 120 can be between about 1 m and about 3 m. In the exemplary embodiment, the length L2 of the ground frame 120 is about 190 cm.
Similarly, the width W1 of a section of the framework 101 is dependent on the width W2 of the ground frame 120 (and thus the width of the front and back supports 122, 124). Consideration to the impact service load the structural barrier is intended to withstand should be given when determining the width W2 of the ground frame 120. In some embodiments, the width W2 of the ground frame 120 is between about 1 m and about 10 m, or between about 4 m and about 8 m. I the exemplary embodiment, the width W2 of the ground frame 120 is about 5.8 m.
Referring now to
In the exemplary embodiment, the ground frame 120′ includes front anchor flanges 1271 coupled to a front side of the front support 122′ and back anchor flanges 1272 coupled to the back side of the back support 124′. The front and back anchor flanges 1271, 1272 each include a coupling surface 127a′ and stiffener plates 127b′ on either side of the coupling surface 127a′. The coupling surface 127a′ includes an aperture configured to receive a ground engaging means or portion thereof, such as an anchor or chain.
In the exemplary embodiment, the coupling surface 127a′ on the front and back anchor flanges 1271, 1272 extend from or are aligned with a bottom side of the front and back supports 122′, 124′, respectively, (as opposed to a topside of the front support 122, as shown in
Referring now to
Referring now to
Referring now to
The structural barrier 200 further includes a mesh 240 extending between the frame members 2101-6. A single mesh 240 can extend between two adjacent frame members 2101-6, such that five sections 2081-5 of framework would be covered with five meshes 240. Alternatively, a single mesh can extend between the two end frame modules 2101,6 and be secured to each of the frame modules 2102-5, such that five sections 2081-5 of framework would be covered with one mesh 240.
With specific reference to
In some embodiments, cables 2021,2 can be used to secure the mesh 240 to the frame members 2101-6 and/or increase tension in the mesh 240. In some embodiments, the frame member 2101-6 can include apertures for receiving the cables 2021,2. Having multiple connection points to the frame member 2101-6 can assist in retaining the tension in the cables 2021,2 and the mesh 240 when impacted with debris.
In the exemplary embodiment, each of the first and second gusset plates 218a, 218b and each of the upper cable flange 2191 and the lower cable flange 2192 include apertures for receiving the cables 2021,2, such that the tension of the cables 2021,2 is spread across the entire frame member 2101-6.
In some embodiments, cables 2021,2 can extend the length of the entire structural barrier 200, whereas in other embodiments, a single cable 2021,2 can be used to secure a mesh 240 to two frame members 2101-6 to form a single section 2081-5. It is contemplated that other variations are possible, such one cable 2021,2 securing the mesh 240 to at least two sections 2081-5 of a plurality, which may not necessarily be all the sections 2081-5. In some embodiments, one cable 2021,2 can be used to couple two adjacent frame members 2101-6 for a single sections 2081-5 and another cable 2021,2 can be added to a completed framework 101 to attach or couple the mesh 140 to the framework 101.
In the exemplary embodiment, a first cable 2021 is used to secure two frame members 2101-6 of the same section (as can be seen, the first cable 2021 couples adjacent frame members 2103,4 to form the third section 2083). A second cable 2022 is used to secure the mesh 240 to the completed framework 101 (as can be seen, the second cable 2022 couples the mesh 140 to the first and second sections 2081,2 between the shared frame member 2103 with the third section 2083 and the end frame member 2101).
The first cable 2021 is threaded through the rings of the mesh 240 at a top end thereof, through the upper cable flange 2191 (and thus across the front side of the post 214 on frame member 2103), through the apertures on the second gusset plate 218b, through the lower cable flange 2192, and back through the rings of the mesh at a bottom end thereof. In some embodiments, the first cable 2021 can have a similar coupling arrangement to the fourth frame member 2101 and have the ends of first cables 2021 coupled to each other, such that the first cable 2021 is circular and secures the top end and the bottom end of the mesh 240 to the third and fourth frame members 2103,4. For example, while not shown, the first cable 2021 could extend through the second gusset plate 218b and the upper and lower cable flanges 2191,2 on the fourth frame member 2104 to secure the mesh 240 in the third section 2083.
In the exemplary embodiment, a second cable 2022 extends through the top side of the mesh 240 on the first section 2081, through the upper cable flange 2191 across the front side of the post 214 of the second frame member 2102 and through the top side of the mesh 240 on the second section 2082. As shown best in
In some embodiments, the cables 2021,2 are secured to the ground frame 220, the ground anchors used to secure the ground frame 220 and/or the ground. Alternatively, the cables 2021,2 can have their ends coupled to each other (i.e., encircled), such that the cables 2021,2 extends through the top and bottom end of one or more sections 5081-5. It is contemplated that any arrangement of cables 2021,2 can be used that secures the mesh 240 to the frame members 2101-6 with a suitable tension. For example, a single cable 2021,2 can be encircled and extend along the entire top end of each of the meshes 240 for all sectiosn1-5, optionally, through the upper and lower cable flanges 2191,2 and/or the second gusset plate 218b. In some embodiments, the cable can extend across the top end of the mesh 240 of a section 5081-5, through the upper cable flange 2191, through the second gusset plate 218b, through the lower cable flange 2192, and along the bottom end of the mesh 240 of the adjacent section 5081-5. For example, the cable 2021,2 could extend across the top end of the mesh 240 of the first section 5081, through the upper cable flange 2191, second gusset plate 218b, and lower cable flange 2192 on the second section 5082, and along the bottom end of the mesh 240 of the adjacent section 5082. The cables 2021,2 could continue in this manner and be encircled or be coupled to the framework and/or the ground.
In some embodiments, the cables 2021,2 can have a diameter of between about 1 cm and about 4 cm. In the exemplary embodiment, the cables 2021,2 are steel cables having a diameter of 1.9 cm that extends through rings of the mesh 240 that are about 20 cm in diameter.
In some embodiments, the mesh 240 can be cables threaded between adjacent frame members 210, a ring net, such as the ROCCO™ ring net systems, a high-tensile spiral rope net, such as the SPIDER™ net systems, or other cables, mesh, or nets that have sufficient tensile strength. In some embodiments, the mesh has a longitudinal strength of at least about 200 kN/m and in some cases between about 250 kN/m to about 600 kN/m.
In some embodiments, the mesh 240 can be a ring net with rings having a diameter of between about 10 cm to about 50 cm. The rings can be formed of high-tensile wire, such as steel wire. In some embodiments, the wire has a diameter of between about 2 mm and about 6 mm and a tensile strength of at least 1500 N/mm2. The loading capacity of each individual ring can be dependent on the windings of the rings. In some embodiments, the rings have between 5 and 25 windings corresponding to a wire bundle diameter of between about 8 mm and about 20 mm. The loading capacity per ring can range between about 40 kN/ring to about 200 kN/ring, or higher. In the exemplary embodiment, the mesh 240 is a ring net with 30 cm diameter rings and about 2.76 rings/m. The rings are formed of high-tensile steel metal having a diameter of 3 mm and a tensile strength of at least 1770 N/mm2.
In some embodiments, the mesh 240 can have a tensile strength of at least 150 kN/m and an elongation in longitudinal tensile strength tensile test of not more than 15%. Consideration to the bearing resistance against puncturing, the bearing resistance against shearing off, and the bearing resistance against slope-parallel tensile stress should be given when determining the type of mesh 240 to use. As is understood by the skilled artisan, the bearing resistance of the mesh 240 contributes to the overall fallout energy that the structural barrier 200 can withstand.
In the exemplary embodiment, the mesh 240 has a tensile strength of at least about 220 kN/m, a bearing resistance against puncturing of at least about 230 kN/300 kN, a bearing resistance against shearing off of at least 115 kN/150 kN, a bearing resistance against slope-parallel tensile stress of at least 45 kN/70 kN, and an elongation in longitudinal tensile strength tensile test of not more than 10%.
In some embodiments, the mesh 240 can be coated with at least 150 g/m2 of corrosion protection, such as GEOBRUGG SUPERCOATING™ having 95% zinc and 5% aluminum.
Referring now to
In some embodiments, some of the sections can include a ground frame, whereas others may not. For example, up to every second section in the framework can include only the frame members and mesh and not include a ground member. In the exemplary embodiment, the first, second, fourth, and fifth sections 3081,2,4,5 each include a ground frame 3201,2,3,4, respectively, extending between adjacent frame members 3101-6 (i.e., a first ground member 3201 extending between the first and second frame members 3101,2, a second ground member 3202 extending between the second and third frame members 3102,3, a third ground member 3203 extending between the fourth and fifth frame members 3104,5, and a fourth ground member 3204 extending between the fifth and sixth frame members 3105,6); whereas, the third section 3083 does not have a ground frame extending between the third and fourth frame members 3103,4.
With specific reference to
Similar to the structural barrier 200 shown in
In the exemplary embodiment, a first cable 3021 is used to secure the mesh 340 between adjacent frame members 3103,4 to form the third section 3083 and a second cable 3022 is used to secure the mesh 340 in the first and second sections 3081,2 (i.e., between the shared frame member 3103 with the third section 2083 and the end frame member 3101). The first and second cables 3021,2 can be deployed in a substantially similar manner to cables 2021,2.
The framework of the structural barrier 300 is secured to the ground with ground engaging means. In the exemplary embodiment, the ground engaging means are twelve anchor weights 306, such that two anchor weights are operatively coupled to each of the six frame members 3101-6. In some embodiments, the structural barrier 300 can include a third cable 3023 configured to secure the anchor weights 306 to each other, to a respective one of the frame members 3101-6 and/or to a respective one of the ground frames 3201-4.
In the exemplary embodiment, two anchor weights 306 are coupled to each other via metal strapping 307 on a front and back side thereof. The coupled anchor weights 306 are positioned on a front side of each of the frame members 3101-5. The two coupled anchor weights 306 are operatively coupled to the respective one of the frame members 3101-6 via the third cable 3023. While it is contemplated that there are many ways to couple the coupled anchor weights 306 to the frame member 3101-6, in the exemplary embodiment, the third cable 3023 is coupled to a third aperture in the second gusset plate 318b, wrapped underneath the two coupled anchor weights 306 and around the front side thereof, and is coupled to a top side of the coupled anchor weights 306 (a top side of the top anchor weight 306). Other arrangements are contemplated, such as the third cable 3023 being wrapped around the entire anchor weight 306 and being coupled to the other end of the third cable 3023 or coupled to the second gusset plate 318b.
In some embodiments, the third cable 3023 can be any cable, cord, chain, etc. that has sufficient strength to maintain the coupling between the anchor weights 306 and the framework. For example, in some embodiments, the third cable 3023 can be a metal cable, a metal chain, or other suitable cable. In the exemplary embodiment, the third cable 3023 is a metal chain about 1 cm in diameter (⅜ of an inch metal chain).
In some embodiments, the anchor weights 306 are blocks formed from a dense material that provides sufficient weight to the framework of the structural barrier 300. For example, the anchor weights 306 can be blocks formed from metal, stone, concrete, bricks, etc. Alternatively, the anchor weights 306 can include containers filled with rocks, sand, or other dense debris that provides weight. In the exemplary embodiment, the anchor weights 306 are formed from concrete.
It is contemplated that any size, shape, and configuration of anchor weights 306 can be used to secure the framework to the ground. For example, the anchor weights 306 can include a single, elongated anchor weight that partially or fully extends the length of the structural barrier 300, or multiple anchor weights that are placed strategically on a front or back side of the framework. In some embodiments, each of the anchor weights 306 can have a volume of between about 0.5 m3 and about 80 m3 (such as a shipping container filled with weighted debris) and a density of between about 1000 kg/m3 and about 3200 kg/m3. In the exemplary embodiment, the anchor weights 306 are about 0.76 m (2.5 feet) by 0.76 m by 1.52 m (5 feet) and a weight of about 2000 kg, corresponding to a size of about 0.88 m3 and a density of about 2260 kg/m3.
In some embodiments, the framework of the structural barrier 300 can be secured to the ground via cables, ground anchors, and/or the anchor weights 306. In the exemplary embodiment, the framework is secured to the ground using only the anchor weights 306 (i.e., the ground engaging means is only the anchor weights 306). In some embodiments, using anchor weights 306 can facilitate an easier relocation of the structural barrier 300 for a second deployment.
In some embodiments, the arrangement of anchor weights 306 can be such that the anchor weight 306 can sustain a fallout energy of at least about 50 kJ, or between about 50 kJ and about 150 kJ. In the exemplary embodiment, the arrangement of two anchor weights 306 is such that the structural barrier 300 can sustain a fallout energy of up to 70 kJ.
Referring now to
In the exemplary embodiment, three anchor weights 406 are coupled to each other via metal strapping 407 on a back side and a first side thereof, such that each of the anchor weights 406 are coupled to the other two anchor weights 406. The coupled anchor weights 406 are positioned on a front side of each of the frame members 410. The three coupled anchor weights 406 are operatively coupled to a respective one of the frame members 410 via a cable 402.
In some embodiments, the arrangement of anchor weights 406 can be such that the anchor weight 406 can sustain a fallout energy of at least about 90 kJ, or between about 50 kJ and about 200 kJ. In the exemplary embodiment, the arrangement of three anchor weights 406 is such that the structural barrier 400 can sustain a fallout energy of up to 100 kJ.
In some embodiments, the coupled anchor weights 406 can be coupled to the framework (to the frame member 410, the ground member 420, and/or the side brace 430) via the metal strapping 407, or other suitable means of coupling. In some embodiments, in addition to being coupled to the framework, the ground anchors 406 can be secured to the ground or embedded in the ground.
Referring now to
In the exemplary embodiment, the frame member 510 and anchor weight 506 are embedded or entrenched in the ground, with the anchor weight 506 positioned on top of the frame member 510. However, it is also contemplated that the anchor weights 506 can be embedded or entrenched in the ground, or even buried beneath the surface with a small access point, such that the frame member 510 can be anchored directly to the anchor weight 506, as opposed to be anchored to the ground with support from the anchor weight 506. The crossbar 512 is positioned in a recessed space or hole that is at a predetermined depth D2 from a ground surface 503 level and the anchor weight 506 is position on a top side of the crossbar 512. The anchor weight 506 can be coupled to the crossbar 512, such as with cables, chains, or strapping, or can rest upon the crossbar 512, such that the weight of the anchor weight 506 retains the frame member 510 in position.
In some embodiments, the recessed space or hole in the ground has a depth D2 that is greater than or about equal to a combined height H2 of the crossbar 512 and the anchor weight 506. Alternatively, a portion of the anchor weight 506 or the crossbar 512 can protrude from the recessed space or hole. In some embodiments, the recessed space or hole can have a depth of between about 5 cm to about 90 cm, or between about 50 cm and about 70 cm. In the exemplary embodiment, the depth of the recessed space or hole is about 60 cm. In the exemplary embodiment, the depth D2 of the recessed space or hole is only slightly larger than the combined height H2 of the crossbar 512 and the anchor weight 506.
As would be understood by the skilled artisan, the protruding height H3 of the structural barrier (i.e., the height of the post 514 that extends above the ground surface 503) is reduced by the height H2 of the recessed space or hole. Consideration to the desired height of the structural barrier (i.e., the distance from the top end of the post 514 to the ground surface 503) should be given when determining the depth of the recessed space or hole and the overall height H4 of the post 514. Similarly, when determining the length L3 of the crossbar 512, consideration to the protruding height H3 of the post 514 and the overall height H4 of the post should be given, such that the crossbar 512 has sufficient length L3 to stabilize the post 514. In the exemplary embodiment, the protruding height H2 of the post 514 is about 3 m and the length L3 of the crossbar 512 is about 2 m.
In some embodiments, the frame member 510 can include cable flanges for receiving a cable to secure a mesh. When determining the placement of the cable flanges, consideration should be given to the depth of the recessed space or hole, such that the lower cable flange is above the ground surface 503 level at a small enough distance that debris cannot pass underneath the mesh when the mesh is coupled to the frame member.
Referring now to
The structural barrier 600 further includes barrier meshes 640 extending between the frame members 6101-9 of the barrier section 2081-6 and fencing meshes 642 extending between the frame members 6103,4,6,7 of the fencing section 2091,2. In the exemplary embodiment, two adjacent barrier sections 6081,2, 6083,4, 6085,6 include a single barrier mesh 640 extending between the outer frame members 6101,3, 6104,6, 6107,9.
In some embodiments, the barrier meshes 640 can have the same features and parameters and be coupled to the frame members 6401-9 in similar manner as the meshes 140, 240, 340, 440. In the exemplary embodiment, the barrier meshes 640 are coupled to the frame members 6101-9 via first and second cables 6021,2 extending through a top end of the barrier mesh 640 and a third cable 6023 extending through a bottom end of the barrier mesh 640. As shown best in
It is contemplated that other arrangements of cables 6021-3 can be used. For example, a single cable can extend across the top of a first barrier section 6081, through the upper cable flange on a top side of the second frame member 6102, through an aperture on a bottom side of the second frame member 6102, such as through a gusset plate, through the lower cable flange on the second frame member 6102, and across the lower side of the second barrier section 6082. Similarly, a second cable can extend across the top side of the second barrier section 6082 and across the lower side of the first barrier section 6081.
In some embodiments, the structural barrier 600 includes fencing sections 6091,2 dispersed between barrier sections 6081-9. In the exemplary embodiment, the fencing sections 6091,2 each include a fencing mesh 642. In some embodiments, the fencing mesh 642 can be removably coupled to the adjacent frame members 6103,4,6,7 to provide an opening or access point in the structural barrier 600. In the exemplary embodiment, the fencing mesh 642 is coupled to the adjacent frame members 6103,4,6,7 with cables 6024,5.
In some embodiments, a fourth cable 6024 extends from the ground surface, where it can be anchored to with a ground anchor, through the upper cable flange on the first side 600a frame member 6103,6, across the top of the fencing mesh 642, through the upper cable flange on the second side 600b frame member 6104,7, and be secured to the ground surface on a second side 600b of the fencing section 6091,2 with a ground anchor. Similarly, a fifth cable 6025 extends from the ground surface, where it can be anchored to with a ground anchor, through the lower cable flange on the first side 600a frame member 6103,6, across the bottom of the fencing mesh 642, through the lower cable flange on the second side 600b frame member 6104,7, and be secured to the ground surface on a second side 600b of the fencing section 6091,2 with a ground anchor. In some embodiments, such as with the fourth cable 6024 on the second fencing section 6092, one or more of the cables 6021-5 can be secured to the ground frame 620 and/or the ground with the same ground anchor that is used to secure the framework to the ground. In some embodiments, such as with the fifth cable 6025 on the second fencing section 6092, one or more of the cables 6021-5 can be secured to the adjacent frame members 6106,7 on either side of the barrier section 6081-6 and/or the fencing section 6091,2.
Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
| Number | Date | Country | |
|---|---|---|---|
| 63599749 | Nov 2023 | US |