The instant invention relates to toy vehicles, such as remote control water and land vehicles, such as boats, cars, trucks, snowmobiles and the like. More particularly, this invention relates to an improved battery pack for high performance, radio-controlled toy vehicles, such as high speed vehicles with highly sensitive steering and/or driving (known as “digital proportional”) or other types of high performance toy vehicles/features requiring high voltage/high current.
The improved battery pack of the instant invention has several advantages over prior art battery packs, such as improved performance for the toy, an improved layout of the pack/battery arrangement, improved safety features, and improved piracy prevention. The layout of the battery pack arrangement enables a large number of direct current rechargeable cells to be efficiently incorporated into the pack. The number of individual cells can vary depending on the specific current/voltage desired for the particular application in which the pack is to be used. For example, in one exemplary embodiment, sixteen individual cells are provided each generating 1.2 volts individually and 19.2 volts collectively. In this embodiment, the individual cells are arranged to two parallel, stacked rows of eight cells each. The increased power generated by this 19.2 volt pack enables increased performance for the toy vehicles, such as faster running speeds and/or the ability to climb up and over steeper obstacles. Thus, the invention enables mass-market toy vehicles to perform more like vehicles provided in the hobby trade.
The improved safety features in the battery pack include the incorporation of gas relief vents in a hard plastic case which houses the individual battery cells. The vents prevent air pressure from building within the case due to air expansion from heat generated by the pack during operation. Thus, the air pressure is dissipated through the vents so that the air pressure can remain equalized inside and outside the pack. The vents also enable any gas emissions that may be generated from a damaged or decaying battery cell to be dissipated from the pack in order to further improve the safety of the pack. Another safety feature is provided in the form of bulged and enlarged electrical contact terminals for the battery pack. These improved electrical contacts assure that a completely closed electric circuit is achieved when the battery pack is positioned in the battery compartment of a toy to prevent the possibility of the potentially dangerous electrical phenomenon known as “arcing.”
The invention provides improved piracy prevention by incorporating a recess/chamfer design at one end of the pack together with several ridges located at designated positions on each side of the pack to ensure that only packs having this configuration will fit into the toy vehicle. This feature provides a proprietary battery pack for the toy vehicle and prevents other brands of battery packs from being used in the vehicle and/or in the recharging devices for the battery pack. The particular location of the recess/chamfer at the end of the pack is also used to distinguish between battery packs having different voltages. For example, the location of the recess/chamfer on the 19.2 volt embodiment described above would be different from the location of the recess/chamfer on a battery pack having a different voltage. The battery compartment in the toy itself includes structural features that cooperate with the recess/chamfer and side ridges on the pack in a manner that only enables the proper and proprietary pack to be installed in the toy.
Toy vehicles have proven to be very popular toys for children and adults of all ages. Many different types of toy vehicles have been provided in the past. For example, toy vehicles have been provided in the form of toy boats, toy cars, toy trucks, toy construction equipment, toy motorcycles, toy snowmobiles and the like. Toy manufacturers are constantly trying to find ways to improve the operation of toy vehicles so that they look and function in a manner that is as real as possible, while also keeping the cost of the toy as low as possible. Many toy vehicles are made as miniaturized replicas of real full-size vehicles. Many such toys also include battery-driven motors that enable the toy to be self-propelled, thereby providing greater realism and further enjoyment for the user. Toy manufacturers are constantly looking for ways to make the toys less expensive and more reliable, while still providing a fun, exciting and safe toy. Toy manufacturers are also trying to provide improved performance for the toys in order to further enhance enjoyment of the toy.
Unlike the traditional toy trade, the hobby trade has incorporated high performance features in its hobby quality radio-controlled vehicles, which are typically significantly more sophisticated and expensive as compared to the mass-marketed radio-controlled toy vehicles. Such high performance features include, for example, significantly higher speeds relative to the mass-market toy vehicles, as well as more sensitive steering, driving and/or other control features. These high performance features are often referred to as “digital proportional” control. Such high performance features require more powerful battery support as compared to the typical mass-market toy vehicles.
Conventionally, battery support for toy vehicles has been provided in the form of rechargeable battery packs containing a plurality of rechargeable cells put together in a vinyl tube packaging. The typical configuration of such battery packs is a single row of individual battery cells. 9.6 volt and 7.2 volt battery packs have been readily available in the market for use in such applications. The 7.2 volt packs are commonly used in the hobby trade for high performance toys.
The instant inventors have found that the conventional battery packs need improvements in order to enable mass-market toy vehicles to include high performance features found in the hobby trade. Thus, a need exists for an improved battery pack that is suitable for powering toys with high performance features, while still enabling the vehicle and the battery pack to be inexpensive, reliable and safe. The instant invention addresses this need by providing an improved battery pack particularly suited for use in toy vehicles with high performance features, such as a high performance radio-controlled snowmobile or the like. The battery pack of the invention incorporates an improved layout of the pack/battery arrangement, improved safety features, and improved piracy prevention.
The layout of the battery pack arrangement enables a large number of direct current rechargeable cells to be efficiently incorporated into the pack. The number of individual cells can vary depending on the specific current/voltage desired for the particular application in which the pack is to be used. The instant inventors have come up with an advantageous layout design/battery arrangement that takes into account several factors that enable the pack to be economically and advantageously used in a variety of mass market toy vehicles. For example, the cell layout makes optimal use of the limited space available in the pack. The cell layout also facilitates economical manufacturing of the battery pack. In addition, because the increased voltage provided by the pack will generate additional heat, it is necessary to effectively dissipate the heat in a reliable and efficient manner. This instant inventors have found that this can be best achieved by arranging the individual cells in a two layer parallel configuration with a pair of gas relief vents located at a center position on the opposite ends of the pack, respectively. This design allows optimal air convection/flow. In addition, by providing a double layer, parallel configuration of the individual battery cells, the inventors have found that the battery pack fits best in a variety of battery compartments for different radio-controlled vehicles having different vehicle sizes/dimensions. In one preferred embodiment, sixteen individual cells are provided each generating 1.2 volts individually and 19.2 volts collectively. In this embodiment, the individual cells are arranged to two parallel, stacked rows of eight cells each. The increased power generated by this 19.2 volt pack enables increased performance for the toy vehicles, such as faster speed running speeds and/or the ability to climb up and over steeper obstacles. Thus, the invention enables mass-market toy vehicles to perform more like vehicles provided in the hobby trade. The invention is not limited to the above-described 19.2 volt embodiment; rather any number of individual cells can be used in accordance with the instant invention depending on the particular application in which the invention is used. In other words, more than sixteen or less than sixteen individual cells can be used to provide the desired voltage/current for a specific toy vehicle, in addition to the other features of the invention described herein.
The improved safety features in the battery pack include the incorporation of gas relief vents in a hard plastic case which houses the individual battery cells. The vents are preferably formed by providing cut-out portions on each end of both a first and second outer casing portion used to house the battery cells, such that when the first and second casing portions are mated together the vents are defined in the casing. The vents prevent air pressure from building within the case due to air expansion from heat generated by the pack during operation. In other words, the air pressure is dissipated through the vents so that the air pressure can remain equalized inside and outside the pack. The vents also enable any gas emissions that may be generated from a damaged or decaying battery cell to be dissipated from the pack in order to further improve the safety of the battery pack.
Another safety feature is provided in the form of bulged and enlarged electrical contact terminals for the battery pack. The bulged and enlarged contact terminals are designed to contact corresponding terminals within the battery compartment of a vehicle in order to provide power from the battery pack to the electrical components of the toy vehicle, such as a motor and a radio frequency (RF) receiver. Unlike the conventional flat and smaller contact terminals provided on conventional battery packs, these improved electrical contacts assure that a completely closed electric circuit is achieved when the battery pack is positioned in the battery compartment of a toy to prevent the possibility of the potentially dangerous electrical phenomenon known as “arcing.” This feature is advantageous in the battery pack of the instant invention due to the increased voltage provided thereby.
In addition, the invention provides improved piracy prevention by incorporating a recess/chamfer design at one end of the pack together with several ridges located at designated positions on each side of the pack to ensure that only packs having this configuration will fit into the toy vehicle. This feature provides a proprietary battery pack for the toy vehicle and prevents other brands of battery packs from being used in the vehicle and/or in the recharging devices for the battery packs. The particular location of the recess/chamfer at the end of the pack is also used to distinguish between battery packs having different voltages. For example, the location of the recess/chamfer on the 19.2 volt embodiment described above would be different from the location of the recess/chamfer on a battery pack having a different voltage (e.g., a battery pack having more or less than sixteen 1.2 volt individual cells). The battery compartment in the toy itself includes structural features, such as a lug and slots, that cooperate with the recess/chamfer and side ridges, respectively, on the pack in a manner that only enables the proper and proprietary pack to be installed in the toy.
These and other objects, features and advantages of the instant invention will become apparent from the following detailed description of the preferred embodiment when read in conjunction with the appended drawings, in which:
The preferred embodiments of the instant invention will now be described with reference to the drawings. The embodiments described are only exemplary and are not meant to limit the scope of the invention beyond the express scope of the appended claims. In connection with the drawings, like reference numerals represent similar parts throughout the various views.
The toy vehicle 10 may be remotely controlled by an operator using, for example, an appropriate wireless transmitter 12. In this embodiment, the toy vehicle 10 includes an antenna (not shown) for receiving control signals from the wireless transmitter 12. The wireless transmitter 12 is used in this embodiment to send, for example, forward, reverse, acceleration and turning commands to the toy vehicle during operation. Turning of the toy vehicle is achieved in a known manner by controlling the angle of ski elements 18. Alternatively, the toy vehicle may operate on its own once the motor is energized. For example, the vehicle could have a drive system that causes the vehicle to move in a preset direction. Alternatively, the ski elements 18 may be manually movable to a desired location by the user prior to energizing the toy watercraft 10 in a manner that manually preprograms a set direction for the toy.
The toy vehicle is preferably constructed and designed to simulate a real vehicle, such as a snowmobile, car, truck, boat, jet ski or other type of land or water vehicle, thereby providing a realistic but miniaturized toy vehicle. The overall design and construction of such toy vehicles, such as that shown in
As will be explained in detail below, the battery pack includes a recess/chamfer in the forward end thereof which receives the lug 28 so as not to prevent the lug from stopping the battery pack from sliding forward into contact with the terminals 26. In addition, the sides of the battery pack includes ridges shaped to slide into slots 30 on each side of the battery compartment so that the slots allow the battery pack to slide into contact position. Thus, the specific size and location of the lug 28 and the slots 30 prevent battery packs not having corresponding structural features from being used in the battery compartment. This feature helps to assure that only proprietary and/or authorized battery packs are used in the toy vehicle. The specific position of the lug 28 along the end wall of the forward end 24 of the battery compartment 22 also dictates what specific voltage the battery pack must have to be inserted into the battery compartment. In other words, the lug 28 will prevent battery packs not having a recess/chamfer at a position that corresponds to the position of the lug 28 from being operably inserted into the battery compartment. Thus, this feature enables toy manufacturers to provide different voltage battery packs for different toys while also assuring that only the proper voltage battery pack can be inserted in a toy.
In addition to fitting in the battery compartment 22, the battery pack of the invention is designed to be rechargeable and, therefore, to fit into a battery pack recharger.
The battery pack includes gas relief vents 62 in the hard plastic case which houses the individual battery cells. The vents 62 are preferably located at the center of each end of the battery pack, one of which is shown in
As can be seen from the above description, the instant invention provides an improved battery pack for high performance, radio-controlled toy vehicles, such as high speed vehicles with highly sensitive steering and/or driving (known as “digital proportional”) or other types of high performance toy vehicles/features requiring high voltage/high current.
The improved battery pack of the instant invention has several advantages over prior art battery packs, such as improved performance for the toy, an improved layout of the pack/battery arrangement, improved safety features, and improved piracy prevention. The layout of the battery pack arrangement enables a large number of direct current rechargeable cells to be efficiently incorporated into the pack. The number of individual cells can vary depending on the specific current/voltage desired for the particular application in which the pack is to be used. The increased power generated by the battery pack enables increased performance for the toy vehicles, such as faster speed running speeds and/or the ability to climb up and over steeper obstacles. Thus, the invention enables mass-market toy vehicles to perform more like vehicles provided in the hobby trade, thereby further improving the realism and enjoyment of the toy vehicle.
While the preferred forms and embodiment of the instant invention have been illustrated and described herein, it will be appreciated by those skilled in the art that various changes and/or modifications can be made to the invention. Thus, the description herein is only exemplary and is not meant to limit the invention beyond express language and scope of the appended claims.
This application is a divisional of U.S. application Ser. No. 10/929,728, filed Aug. 31, 2004, and claims priority on U.S. Provisional Application No. 60/502,969 filed Sep. 16, 2003 and entitled “High Performance Rechargeable Battery Pack For Toy Vehicles,” the disclosures of which are incorporated herein in their entirety.
Number | Date | Country | |
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60502969 | Sep 2003 | US |
Number | Date | Country | |
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Parent | 10929728 | Aug 2004 | US |
Child | 11493539 | Jul 2006 | US |