High performance wiring connecting system

Information

  • Patent Grant
  • 6379174
  • Patent Number
    6,379,174
  • Date Filed
    Friday, January 15, 1999
    26 years ago
  • Date Issued
    Tuesday, April 30, 2002
    22 years ago
Abstract
A wiring connecting system having superior electrical transmission performance with reduced cross talk and improved lacing and termination features is disclosed and includes a base, a wire strip mountable to the base, a connecting block for housing a plurality of electrical contacts and a plurality of cross talk barriers disposed within the connecting block for isolating pairs of the electrical contacts. The wire strip has a plurality of first and second posts alternating along its length. The second posts have a greater width than the first posts. A connecting block for housing a plurality of electrical contacts mounts onto the wire strip. An upper end of the connecting block includes a plurality of first and second teeth alternating along its length with the second teeth have a greater width than the first teeth. The electrical contacts extend from the lower end of the housing to generally align with the openings of the wire strip. A plurality of barriers for electrically shielding pairs of the electrical contacts are disposed within the connecting block housing and substantially surround respective pairs of the electrical contacts. A plug for connecting a cable having a plurality of wires to the connecting block is also disclosed.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to telecommunication wiring systems for use in the communications industry. More specifically, this invention relates to an improved wiring connecting system having superior electrical transmission performance with reduced cross talk and improved lacing and termination features.




2. Prior Art




Prior art wire connecting systems or wiring blocks are well known and commercially available from AT&T, now Lucent Technologies, Inc., as the 110 connector system. The 110 wire connecting systems are described in several patents including U.S. Pat. Nos. 3,611,264, 3,798,581 and 4,118,095. The 110 type wiring block comprises a base having a plurality of legs at each end thereof. The legs provide a space behind the wiring block (when mounted) for cables that are to be terminated on the wiring block. The wiring block includes a base having a plurality of spaced longitudinal slots. A wiring strip is secured to the base within the slots by a plurality of posts. Connector blocks having Insulation Displacement Contacts (IDC's) housed within are mounted on the wire strips. Wires terminated at 110 wiring blocks may be terminated at the wiring strips and at the connector blocks for electrical contact with the IDC's of the connector blocks. The use of IDC's in which the wires are punched into the IDC maximizes density and facilitates ease of use. Various improvements to such 110 connector systems have been made since their initial development, including the feature of using detachable legs, as described in U.S. Pat. No. Re. 35,030.




In a typical wiring application, backbone cabling (such as from outside a building or from a main bus within the building to a particular floor) is terminated at a primary distribution point where 110 wiring blocks are employed. Horizontal cabling from various end-user equipment or communications networking, e.g. computers, phones, networks and the like, is also terminated at the distribution point at 110 wiring blocks. The 110 type connecting systems are designed to support digital data transmission as well as analog/digital voice over unshielded twisted pair (UTP) media through the use of wiring blocks, connector blocks and patch cords or jumpers. This system facilitates moves, additions and rearrangements of circuits connected to end-users or equipment to provide a flexible means of connecting horizontal and backbone cabling within a building.




With increased rates of transmission, a higher performance wiring block is needed to minimize near end transmission cross talk between IDC pairs. The problem of cross talk is not very severe at low frequencies (around 16 MHZ), however, as the rate of transmission increases up to 400 MHZ, the radiation is higher and there is a greater need to reduce this cross talk. Prior art attempts to reduce this cross talk have utilized conductive shields (plates) between pairs. U.S. Pat. Nos. 5,160,273, 5,324,211 and 5,328,380 are examples of the use of such plates. However these prior art attempts do not surround and/or isolate the IDC pairs and thus reduction of cross talk is not optimized. Another limitation of these prior art devices is that difficulty is encountered when lacing and punching down twisted pair wiring. The tips of the 110 type blocks between the IDC pairs are typically blunt and require untwisting of the wire prior to lacing into the block. This leads to excessive untwist in the pair and loss of electrical performance. Thus, there is a need in the industry for an improved wiring connecting system having superior electrical transmission performance with reduced cross talk and improved lacing and termination features.




SUMMARY OF THE INVENTION




The above-discussed and other drawbacks and deficiencies of the prior art are overcome or alleviated by the wiring connecting system of the present invention. In accordance with the present invention, a wiring connecting system having an improved wire strip, connecting block, and cross-talk barrier is disclosed. The wiring connecting system includes a base, a wire strip mountable to the base, a connecting block for housing a plurality of electrical contacts and a plurality of cross talk barriers disposed within the connecting block for isolating pairs of the electrical contacts.




The wire strip has a plurality of first and second posts alternating along its length. The second posts have a greater width than the first posts. The first posts and second posts define an opening to receive a wire therebetween. A connecting block for housing a plurality of electrical contacts mounts onto the wire strip. The connecting block is made of an insulative material and includes opposed sidewalls and opposed upper and lower ends. The upper end includes a plurality of first and second teeth alternating along its length. The second teeth have a greater width than the first teeth. A space is provided between the teeth to receive a wire. The electrical contacts are partially disposed within the space and extend from the lower end of the connecting block to generally align with the openings of the wire strip. A plurality of barriers for electrically shielding pairs of the electrical contacts are disposed within the connecting block housing and substantially surround respective pairs of the electrical contacts.




In a preferred embodiment, the barriers include depending legs which seat within the second posts of the wire strip. The barriers may also include extending arms which nestle within the second teeth of the connecting block.




A plug for connecting a cable having a plurality of wires to the connecting block is also disclosed in accordance with the present invention. The plug includes a housing having a first end, a second end and a hollow interior. The first end has a hole to receive the cable and the second end has a plurality of openings which are generally aligned with the spaces between the first and second teeth of the connecting block so that the electrical connectors disposed within the housing interior can electrically connect to the electrical contacts housed within the connecting block when the plug is mounted to the connecting block. In another embodiment the electrical connectors are either J shaped or C shaped to reduce transmission loss within pairs of the electrical connectors. A shield may be disposed on a side of the plug to alter the magnetic fields associated with the wire contact pairs to further reduce cross-talk.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a wiring connecting system in accordance with the present invention;





FIG. 2

is an exploded assembly view of a connecting block, a wire contact, a cross talk barrier and a wire strip, for use in the wiring connecting system of

FIG. 1

in accordance with the present invention;





FIG. 3

is a perspective view of the connector blocks mounted to a base of the wiring connecting system of

FIG. 1

;





FIG. 4

is an assembly view of a plug in accordance with the present invention positioned over the connecting block of

FIG. 2

;





FIG. 5

is a perspective view of the plug of

FIG. 4

;





FIG. 6

is a perspective view of a wire strip for use in the wiring connecting system of

FIG. 1

in accordance with the present invention;





FIG. 7

is a perspective view of the posts of the wiring strip of

FIG. 6

;





FIG. 8

is a perspective view of a cross talk barrier in accordance with the present invention;





FIG. 9

is a perspective view of a connecting block in accordance with the present invention;





FIG. 10



a


is a front view of a connector block having cross talk barriers and wire contacts assembled therein in accordance with the present invention;





FIG. 10



b


is a top view of a connector block having cross talk barriers and wire contacts assembled therein in accordance with the present invention;





FIG. 10



c


is a bottom view of a connector block having cross talk barriers and wire contacts assembled therein in accordance with the present invention;





FIG. 10



d


is a left side view of a connector block having cross talk barriers and wire contacts assembled therein in accordance with the present invention;





FIG. 10



e


is a right side view of a connector block having cross talk barriers and wire contacts assembled therein in accordance with the present invention;





FIG. 11

is an exploded assembly view of the plug for use with the connecting block;





FIG. 12

is an exploded assembly view of the plug;





FIG. 13



a


is a front view of the plug;





FIG. 13



b


is a top view of the plug;





FIG. 13



c


is a bottom view of the plug;





FIG. 13



d


is a right side view of the plug;





FIG. 13



e


is a back view of the plug;





FIG. 13



f


is a left side view of the plug;





FIG. 14

is a perspective view of one of two housing halves of the plug of

FIG. 12

;





FIG. 15

is a perspective view of contacts used in the plug in accordance with the present invention;





FIG. 16

is a perspective view of a plurality of plugs mounted to a plurality of connecting blocks of the wire connecting system;





FIG. 17

is a partially exploded, perspective view of a housing of an alternative plug;





FIG. 18

is a perspective view of the housing with contacts;





FIG. 19

is a top view of the housing with contacts;





FIG. 20

is a perspective view of the housing without contacts;





FIG. 21

is a top view of the housing without contacts; and





FIGS. 22-26

are views of the contacts for use with the alternate housing.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring now to

FIGS. 1 through 3

, a wiring connecting system in accordance with a preferred embodiment of the invention is generally shown at


100


. Wiring connecting system includes base


102


having a first leg assembly


104


and a second leg assembly


106


at its ends. Wire strips


108


are mounted to the upper surface 110 of base


102


. Upper surface 110 of base


102


has U-shaped channels


112


, each having a plurality of rectangular openings


114


. Upright members


116


extend upward from base


102


and terminate in flat surfaces


118


. Latching protrusions


120


and


122


engage respective leg assemblies


104


and


106


to allow the leg assemblies to be removably attached as described in more detail in U.S. Pat., Re. 35,030, incorporated herein by reference.




Wire strips


108


include posts


124


having a pair of resilient arms


126


extending therefrom. Posts


124


depend from longitudinal rail


128


of wire strip


108


and are inserted into rectangular openings


114


to secure wire strip


108


to base


102


. Resilient arms


126


are compressed and then return to their original position after posts


124


are inserted into openings


114


. Wire strip


108


includes a plurality upwardly extending posts in the form of divider post


130


and middle post


132


which are disposed between respective divider posts


130


. Divider posts


130


have a subdivided opening


134


. As described in more detail below, wires terminated at wiring block


100


are disposed on each side of a respective middle post


132


to form a wire pair. Divider posts


130


have a greater width than middle posts


132


so that there is greater separation between respective wire pairs than between the wires which form the pair. Cross talk barriers


200


include a generally hollow rectangular body


202


with lower depending legs


204


and upwardly extending arms


206


. Barrier


200


is made of an electrically conductive material with suitable shielding properties. Preferably, barriers


200


are made of metal. Legs


204


insert into respective subdivided openings


134


of divider posts


130


so that respective bodies


202


of barriers


200


surround the area extending above respective middle posts


132


.




Connector blocks


300


have a generally insulative body


302


and mount on to wiring strip


108


. Barrier bodies


202


are disposed within connector block


300


when connector block


300


is mounted to wire strip


108


. Connector block


300


includes center teeth


304


and barrier teeth


306


with a channel slot


308


therebetween. Wire contacts


450


are disposed in respective channel slots


308


between center teeth


304


and barrier teeth


306


. Wire contacts are preferable insulation displacement contacts such as those described in U.S. Pat. No. 4,964,812 incorporated herein by reference. Wires terminated at wiring block


100


are connected at connector block


300


by press fit into wire contacts


450


. Each wire of a wire pair is disposed on one side of a respective center tooth


304


. As described in more detail below, barrier teeth


306


have a greater width than center teeth


304


so that there is greater separation between respective wire pairs than between the wires which form the pair. Each connector block


300


includes depending sides


310


which receive wiring strip


108


therebetween. Arms


206


of barriers


200


extend into respective barrier teeth


306


when connector blocks


300


are mounted to respective wiring strips


108


so that wire contacts


450


are essentially surrounded within respective barrier bodies


202


. Thus in use, wire contacts


450


are surrounded by cross talk barriers


200


to reduce cross talk between wire pairs.




Referring now to

FIGS. 4 and 5

, an interface plug for use with wiring connecting system


100


in accordance with the present invention is generally shown at


500


. Plug


500


includes a generally insulative hollow body comprising first and second housing portions


502


and


504


with respective openings


506


and


511


in handle portions


508


and


509


to receive a cable


620


of wires


622


. Plug


500


includes U-shaped plug end


510


. Disposed within plug


500


are first and second contacts


512


and


514


. Contacts


512


and


514


extend from plug


500


at plug end


510


and are spaced in pairs to mate with respective contacts


450


disposed on each side of a respective center tooth


304


of a connector block


300


. A cable of wires is disposed through openings


506


and


511


and each wire is electrically connected to respective contacts


512


and


514


in wire pairs. As described in more detail below, the geometries of the respective contacts


512


and


514


provide for reduced cross talk within each pair by reducing the proximity of the contacts with respect to each other. In use contacts


512


and


514


make electrical contact with wire contacts


450


when plug


500


is mounted to connector block


300


on wiring block


100


. Plug also includes shield


624


to contain magnetic fields generated by contacts


512


and


514


. Icon


628


allows a user to identify the plug


500


.




Referring now to

FIGS. 6 and 7

, a detailed discussion of wire strip


108


follows. Wire strip


108


includes a longitudinal rail


128


having a plurality of divider posts


130


and middle posts


132


extending upward therefrom and is made of an insulative material, preferably plastic, such as polycarbonate. Each divider post


130


is generally rectangular with a subdivided opening


134


at its top


135


. Wall protrusions


136


are disposed on the interior surface


150


of each sidewall


152


. Wall protrusions


136


have side angled surfaces


138


which join a top angled surface


140


at the top


135


of divider post


130


. Angled surfaces


138


and


140


extend down to the generally rectangular wall protrusion body


142


. Sidewalls


152


and end walls


144


join at rounded corner


146


. In this manner, depending legs


204


of adjacent cross talk barriers


200


are received within opening


134


and retained in spaced apart arrangement by the wall protrusions


136


. Each side wall


152


has a top angled surface


156


, side angled surfaces


154


and a bottom angled surface


158


which extend outward and join at external sidewall surface


160


. Cylindrical protrusions


162


extend outward from external side wall surfaces


160


(on both sidewalls). As shown in

FIG. 2

, connector block


300


has a plurality of openings


312


in which cylindrical protrusions


162


nestle to allow connector block


300


to removably attach to wire strip


108


, preferably by snap fit. Each end wall


144


has an angled top wall surface


145


, an interior wall surface


148


and an exterior wall surface


164


. Projecting wall portions


166


extend outward from external wall surface


164


at an acute angle. Each middle post


132


has an I-shaped top portion


168


. Extending from each end wall


170


are projecting wall portions


172


which project inward at an acute angle. Each middle post


132


includes opposed side walls


174


. Wires to be terminated at wire strip


108


are disposed on each side of a respective middle post


132


to form a wire pair. Wires are retained between projecting respective wall portions


166


of divider posts


130


and respective projecting walls


172


of middle posts


132


. Projecting wall portions


166


and


172


have respective angle surfaces


167


and


176


. Locking nubs (not shown) may be disposed on either of the projecting walls


166


and


172


to additionally assist retention of wires between respective projecting walls


166


and


172


.




Referring to

FIG. 8

, cross talk barriers


200


are made of a conductive material with suitable shielding characteristics, preferably metal, and comprise rectangular body portions


202


having depending legs


204


and extending arms


206


. Legs


204


and arms


206


are preferably flat. Tabs


208


disposed on side walls


210


extend outward and engage rectangular openings


314


of connector block


300


when cross talk barrier is disposed within connector block


300


. In this manner barriers


200


are retained within connector block


300


. Legs


204


insert into respective subdivided openings


134


of divider posts


130


so that respective bodies


202


of barriers


200


surround the area extending above respective middle posts


132


. Arms


206


of barriers


200


extend into respective barrier teeth


306


when connector blocks


300


are mounted to respective wiring strips


108


so that wire contacts


450


are essentially surrounded within respective barrier bodies


202


.




Referring to

FIGS. 9 and 10



a


-


10




e,


a detailed discussion of connecting block


300


follows. Connector block


300


includes a generally hollow rectangular insulative body


302


(preferably made of polycarbonate) having a plurality of center teeth


304


and barrier teeth


306


(with channel slots


308


therebetween) running the length of its upper surface


309


. Center teeth


304


and barrier teeth


306


are also generally rectangular and hollow. Barrier teeth


306


have a greater width than center teeth


304


. Teeth


304


and


306


stagger in width so that respective wire pairs (disposed on each side of the center teeth


304


) are separated by barrier teeth


306


having a greater width than the center teeth


304


. Depending sides


310


extend from the lower U-shaped channel


316


disposed at bottom


318


of connector block


300


. Each barrier tooth


306


has a center slot


320


and a retaining protrusion


322


with a circular extension


324


extending from front outer side wall


326


. Circular extensions


324


engage openings


516


of plug


500


(see

FIG. 5

) to provide a defeatable attachment. Inner wall


328


includes circular extensions


330


. Barrier teeth


306


include upper surface


332


, front angled surface


334


, rear angled surface


336


and side angled surfaces


338


. Slots


340


are formed in barrier teeth end walls


342


. Center teeth


304


include top surface


344


, front angled surface


346


, rear angled surface


348


and side angle surfaces


350


. Slots


352


in center teeth end walls


354


and slots


340


in barrier teeth end walls


342


form wire contact retaining channel slots


356


where wire contacts


450


are retained. Spaces


308


between center teeth


304


and barrier teeth


306


allow wires to be disposed between center teeth


304


and barrier teeth


306


and inserted in wire contacts


450


. Sides


310


include lower portions


358


. Sides


310


are rounded


360


at the junction of sides


310


and bottom end wall


362


. Inner protrusions


364


allow sides


310


to defeatably attach connector block


300


onto wiring strip


108


. Front body wall


368


and rear body wall


370


have respective angled surfaces


372


and


374


adjacent protrusions


376


and


378


. Arms


206


of cross talk barrier


200


are seated within respective barrier teeth


306


so that body


202


of cross talk barrier


200


generally surrounds the center portions of the wire contacts


450


when block


300


is mounted to wire strip


108


. Tabs


208


of cross talk barrier


200


seat within rectangular openings


314


of body


302


to reduce cross talk barrier


200


within connector block


300


when assembled.




As also shown in

FIG. 9

, retaining protrusions


322


with a circular extensions


324


extend only from respective front outer side walls


326


. This feature allows mating connectors, such as plug


500


, or adapters to be polarity sensitive and to engage connector block


300


in one orientation to prevent connection when a connector is not properly orientated with respect to polarity.




Referring again to

FIGS. 1 and 2

, in use, a user may mount wiring block


100


on a flat surface, such as a wall, and terminate backbone or horizontal cabling to the wire strip


108


by pressing each wire between respective divider posts


130


and middle posts


132


. Legs


204


of cross talk barriers


200


are seated in subdivided openings


134


of divider posts


130


so that respective bodies


202


of cross talk barriers


200


are disposed above middle posts


132


. Thus, wire contacts


450


, when inserted into slots


356


of connector block


300


are essentially centered within cross talk barriers


200


in pairs when connector block


300


is mounted to wire strip


108


. In this manner, wire pairs connected to wire contact


450


pairs have shielding essentially on all sides. Moreover, the greater width of divider posts


130


reduces cross talk by increasing the space between respective wire pairs. It will be appreciated by those skilled in the art from reading this discussion that the precise geometries of the cross talk barrier


200


may be varied so long as the wire pairs and associated wire contacts


450


are essentially surrounded on all sides when connector block


300


is mounted to wire strip


108


and greater distance is provided between pairs.




Turning now to

FIGS. 11 and 12

, plug


500


comprises two housings


502


and


504


of a generally insulative material, such as plastic. Housing


504


has a handle portion


508


. Handle portion


508


of housing


504


includes handle outer and inner surfaces


516


and


518


, handle end walls


520


and


522


, a pair of resilient locking arms


524


and


526


, and handle top wall


532


. Resilient arms


524


and


526


have locking nubs


525


and receive locking protrusions


528


of housing


502


between respective arms


524


and


526


. Locking nubs


525


are nestled within openings


527


to provide a secure attachment of respective housings


502


and


504


. Handle


508


of housing


504


tapers to a main body portion


534


at connecting walls


536


and


538


. Inner surface


518


extends downward to edge


540


of intermediate portion


541


which forms the top of contact retention cavity


542


in main body portion


534


. Contact retention cavity


542


includes inner wall surface


544


, first contact support surface


546


and second contact support surface


548


which terminate at legs


550


and


552


. Contact support surface


546


is disposed on inner wall surface


544


and has contoured slots


554


which retain contacts


512


. Contact support surface


546


includes a rounding portion


556


which joins lower wall


558


of contact retention cavity


542


. Contoured slots


554


have vertical portions


560


and terminate in lower wall slots


564


. A second pair of resilient arms


562


and


563


are disposed within cavity


542


and seat within a pair of respective openings


565


and


567


of housing


502


to hold the housings


502


and


504


together. Locking nubs


569


provide a latching feature. Second contact support


548


is raised from first contact support


546


and has shorter contoured slots


566


having vertical portions


570


which terminate in lower wall slots


572


of lower wall


558


. The first contact supports


546


lie in a first plane and the second contact supports


548


lie in a second plane which reduces crosstalk between adjacent contacts. Second contact support surface


548


also includes a rounded portion


574


as it joins lower wall


558


. As shown in

FIGS. 13



a


-


13




f,


and described in more detail below, when contacts


512


and


514


are disposed into respective contoured slots


554


and


566


, contacts


512


and


514


sufficiently protrude from lower wall


558


of housing


504


so that they may be electrically connected, such as by insertion to wire contacts


450


disposed in connector block


300


. Rounded projecting portion


568


extends outward from leg


550


and covers the wire ends when housings


502


and


504


are assembled.




Referring now to

FIG. 14

, housing


502


includes handle portion


509


having an opening


511


, exterior wall surface


576


, end walls


578


and


580


, top wall


582


and side wall


584


. Cable retention surface


586


is raised from inner wall surface


585


and has rectangular openings


588


for receiving a cable strap (not shown) to retain a wire cable. Protrusions


528


protrude from inner wall surface


585


and lodge between locking arms


524


and


526


when housing


502


and


504


are attached to each other and serve to defeatably attach housings


502


and


504


. Protrusions


528


have openings


527


to receive locking nubs


525


on each side. Handle ends walls


578


and


580


join taper wall portions


590


and


591


which in turn join plug end walls


594


and


596


to contain contact retention block


592


. Contact retention block


592


has an upper surface


598


, a taper side wall


600


and a plurality of contact retention slots


602


and


604


and is attached to inner surface


585


. Contact retention slots


602


are vertically aligned and parallel with respect to each other. Contact retention slots


604


are horizontal and parallel and positioned in crosswise fashion to contact retention slots


602


. Contact retention slots


602


have nubs


606


facing each other at both ends of retention block


592


to retain respective wires placed into slots


602


. In this manner assembly is easily facilitated as wires are laced in slots


602


and terminated by respective contacts


512


and


514


when housings


502


and


504


are assembled.




Referring again to

FIGS. 13



a


through


13




f,


polarity slots


526


are disposed on leg


550


at plug end


510


to receive respective extensions


322


. Cylindrical protrusions


324


(shown in

FIG. 9

) are seated in holes


516


. Leg


552


does not have polarity slots


526


so plug


500


can only mount onto block


300


in one direction which achieves polarity.




As shown in

FIG. 15

, contact


512


comprises an elongated J shaped plate member having a curved-shaped portion


608


disposed at its top. A wire retention clip


610


is connected to curved-shaped portion


608


having forcations


612


and


614


. Contact


514


comprises a C-shaped plate member having an elbow connected to its curved-shaped portion


608


also having wire retention clip


610


with forcations


612


and


614


. Wires to be terminated within plug


500


are laced in slots


602


and are terminated between forcations


612


and


614


when housings


502


and


504


are assembled. When housings


502


and


504


are assembled, wire clips


610


nestle into respective slots


604


when housing


502


is mounted to housing


504


. Housing


502


further includes angled end portion


616


in end wall


594


which receives lower wall


558


of housing


504


.




Thus in use, plug


500


is assembled by inserting contacts


512


and


514


into respective contoured slots


554


and


566


so as to protrude from lower wall surface


558


of housing


504


. A cable


620


having wires


622


is terminated by lacing respective wires


622


in respective slots


602


and then into wire clips


610


of contacts


512


and


514


by insertion between forcations


612


and


614


when housings


502


and


504


are fitted together, thus decreasing assembly time and facilitating ease of use. The wires


622


are clipped along angled end portion


616


so that the wire ends are covered by rounded projecting portion


568


to provide a neat appearance. Openings


506


and


511


allows cable to exit plug


500


. A cable strap may be inserted in rectangular openings


588


to secure the wire cable so that in use stress is not applied to contacts


512


and


514


. Housing


502


is mounted to housing


504


so that resilient arms


524


and


526


receive protrusions


528


therebetween and resilient arms


562


and


563


are received in openings


565


and


567


. Clips


610


nestle in slots


604


when housings


502


and


504


are attached. Contacts


512


and


514


are spaced apart in pairs. The distance between respective pairs is greater than the distance between two contacts of a pair to provide reduction of crosstalk between pairs. Further, the contour of contacts


512


and


514


in the respective J-shape and C-shape reduces the area of overlap within pair of contacts which enhances cross talk reduction between pairs. The upper portion of C-shaped contact


514


is shorter than its base to further reduce overlap (and thus cross talk is reduced between pairs). The position of slots


564


and


566


in housing


504


allows for greater insulative material (plastic) to surround each respective contacts


512


and


514


to maximize the distance between adjacent contacts within two pairs resulting in a reduction in cross talk involving the pairs. Plug


500


removably attaches to connector block


300


by the insertion of the exposed portions of contacts


512


and


514


into wire clips


450


. Cylindrical protrusions


324


nestle within holes


516


to allow plug


500


to defeatably lock on to connector block


300


. Plug end walls


550


and


552


are preferably resilient and receive teeth


304


and


306


therebetween. It will be apparent to those of ordinary skill in the art based on this disclosure that the number of wire pairs may be varied (e.g., 2 pair, 3 pair, 4 pair, etc.).




Referring again to

FIG. 11

, plug


500


may also include an electrically conductive shield


624


and an icon


628


disposed on housing back


630


of housing


504


. Shield


624


further reduces cross talk by providing isolation from varying magnetic fields between pairs produced by RF currents traveling within contacts of a pair. Shield


624


also provides isolation from varying magnetic fields between pairs which results in enhanced cross talk reduction between these pairs. Shield


624


is preferably made of metal. Icon


628


allows a user to mark plug


500


for identification, e.g. computer, telephone, etc. Icon


628


may include an integrally molded symbol and is preferably made of plastic.




As shown in

FIG. 16

, any number of wiring strips


108


may be employed with the appropriate base


102


. Further, any number of connector blocks


300


may be employed with appropriate wire strips


108


. Plugs


500


may be plugged onto blocks in varying combinations to achieve desired electrical connections within wiring connecting systems and/or between wiring connecting systems.





FIG. 17

is a partially exploded, perspective view of an alternative plug housing


84


. Plug housing


804


is similar to plug housing


504


and receives contacts


902


and


904


. First contact


902


is positioned at a first contact support


806


. Second contact


904


is positioned at a second contact support


808


. The first contact support


806


has a pair of spaced apart, generally parallel walls


810


and


812


(

FIG. 21

) which define a channel therebetween for receiving base


906


(

FIG. 23

) of first contact


902


. The second contact support


808


has a pair of spaced apart, generally parallel walls


814


and


816


(

FIG. 21

) which define a channel therebetween for receiving base


908


(

FIG. 23

) of second contact


904


. The first contact support


806


and the second contact support


808


are at different heights. This locates the base of each of the first contacts


902


in a first plane and the bases of the second contact


904


in a second plane. By staggering the contacts in this fashion, crosstalk may be reduced and performance enhanced. Adjacent each first contact support


806


and each second contact support


808


is a support wall


821


. The support wall


821


provides stability to arms extending from the base of each contact as described herein.




Wall


812


includes a protrusion


813


extending beyond wall


812


and having an angled face


815


facing wall


814


. Angled face


815


facilitates installation of contact


902


in contact support


806


. Similarly, wall


816


includes a protrusion


817


extending beyond wall


816


and having an angled face


819


facing wall


818


. Angled face


819


facilitates installation of contact


904


in contact support


808


. Protrusions


813


and


817


are also located so as to be aligned with the insulation displacement portions


910


of contacts


902


and


904


. Protrusions


813


and


817


help to position wires in the housing


504


.




As described above with respect to housing


504


, the first contact


902


and second contact


904


are grouped in pairs such that the distance between two pairs is greater than the distance between contacts in a pair. Contact


902


and


904


are positioned in housing


804


as described above with reference to housing


504


. Housing


804


includes holes


516


that such as described above with reference to housing


504


. Contacts


902


have the J-shaped end and contacts


904


have the C-shaped end as described above.





FIG. 18

is a perspective view of housing


804


with contacts


902


and


904


mounted therein.

FIG. 19

is a top view of housing


804


with contacts


902


and


904


mounted therein. The distance d


1


between first and second contacts of a pair is less than the distance d


2


between adjacent pairs.

FIG. 20

is a perspective view of housing


804


without contacts and

FIG. 21

is a top view of housing


804


without contacts.





FIGS. 22-26

are views of the contacts for use with housing


804


. First contact


902


includes a generally rectangular base


906


having an insulation displacement portion


910


extending therefrom. An arm


912


is located at a first end of base


906


and is substantially perpendicular to base


906


. At a second end of base


906


is contact arm


914


which is generally perpendicular to base


906


. Contact arm


914


has a J-shaped distal portion as described above with reference to contact


512


.




Second contact


904


includes a generally rectangular base


908


having an insulation displacement portion


910


extending therefrom. An arm


916


is located at a first end of base


908


and is substantially perpendicular to base


908


. At a second end of base


908


is contact arm


918


which is generally perpendicular to base


908


. Contact arm


918


has a C-shaped distal portion as described above with reference to contact


514


. Arm


916


includes a rectangular plate


920


and contact arm


918


includes rectangular plate


922


.




Arm


912


of contact


902


is positioned close to contact arm


914


in an adjacent contact


912


. The proximity of arm


912


and contact arm


914


between first contacts


902


creates reactance (i.e. capacitance and/or inductance) between two adjacent first contact


902


. As is known in the art, this type of reactive coupling counteracts crosstalk and enhances performances. Similarly, plate


920


on arm


916


is positioned close to plate


922


on contact arm


918


of adjacent second contacts


904


. The proximity of plate


920


and plate


922


between second contacts


904


creates reactance (i.e. capacitance and/or inductance) between two adjacent second contacts


904


. As is known in the art, this type of reactive coupling counteracts crosstalk and enhances performances.




While the preferred embodiments have been shown and described, various modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the present invention has been described by way of illustration and not limitation.



Claims
  • 1. A telecommunications plug comprising:a housing; and a plurality of contacts positioned in said housing, each of said contacts having a termination end, said contacts including a first contact of a first pair and a second contact of the first pair and a first contact of a second pair and a second contact of the second pair, said contacts being arranged sequentially in the order of first contact of said first pair, second contact of said first pair, first contact of said second pair, second contact of said second pair, where said second contact of said first pair is adjacent said first contact of said second pair; said termination end of said first contact of the first pair and the termination end of said first contact of the second pair being positioned in a first plane; said termination end of said second contact of the first pair and the termination end of said second contact of the second pair being positioned in a second plane different than said first plane; said first contact of the first pair including a first arm extending from said first contact of the first pair and proximate said first contact of the second pair to establish reactance between said first contact of the first pair and said first contact of the second pair; and said second contact of the second pair including a second arm extending from said second contact of the second pair and proximate said second contact of the first pair to establish reactance between said second contact of the second pair and said second contact of the first pair; wherein said second arm of said second contact of the second pair includes a plate to establish said reactance between said second contact of the second pair and said second contact of the first pair.
  • 2. The telecommunications plug of claim 1 wherein said reactance is capacitance.
  • 3. The telecommunications plug of claim 1 wherein said reactance is inductance.
  • 4. The telecommunications plug of claim 1 wherein said second contact of the first pair includes a contact arm extending from said second contact of the first pair and proximate said second contact of the second pair.
  • 5. The telecommunications plug of claim 4 wherein said contact arm includes a further plate, said further plate being positioned proximate said plate of said second contact to the second pair to establish said reactance between said second contact of the first pair and said second contact of the second pair.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. patent application Ser. No. 09/008,757 filed Jan. 19, 1998.

US Referenced Citations (10)
Number Name Date Kind
5160273 Carney Nov 1992 A
5226835 Baker, III et al. Jul 1993 A
5324211 Siemon et al. Jun 1994 A
5328380 Carney Jul 1994 A
5494461 Bippus et al. Feb 1996 A
5591045 Pepe et al. Jan 1997 A
5601447 Reed et al. Feb 1997 A
5772472 Beutelr et al. Jun 1998 A
5941734 Ikeda et al. Aug 1999 A
6113418 Kjeldahl Sep 2000 A
Foreign Referenced Citations (2)
Number Date Country
1-82350 Apr 1992 JP
182350 Apr 1992 JP
Continuation in Parts (1)
Number Date Country
Parent 09/008757 Jan 1998 US
Child 09/232757 US