The present disclosure relates to the field of thin film capacitors and also to the field of metal-insulator-metal capacitors.
Many capacitor applications demand both high capacitance and low leakage current. Although efforts have been undertaken to decrease the leakage current of metal-insulator-metal (MIM) capacitors and to create materials having comparatively high dielectric constants, such efforts have to date met with only mixed success. Accordingly, there is a need in the art for capacitor components having both a reduced leakage current and also a comparatively high dielectric constant.
Provided is the dielectric response of atomic layer-deposited and annealed polymorphic BaTiO3 and BaTiO3-Al2O3 bi-layer thin films based on nanocrystalline BaTiO3 containing the perovskite and hexagonal polymorphs. Also provided are BaTiO3 films having tuned Curie temperatures.
Compared to an individual BaTiO3 film, a 4-nm thick Al2O3 layer in the BaTiO3-Al2O3 stack reduces the leakage current by more than 5 orders of magnitude at 1 MV/cm. Therefore, a 32-nm thick BaTiO3 film annealed at 700° C. or 750° C. and further combined with a 4-nm thick Al2O3 layer located between the BaTiO3 film and top electrode exhibits dielectric constants of 108 or 130 and leakage currents 2.2×10−8 A/mm2 or 1.3×107 A/mm2, respectively, at 1 MV/cm at room temperature. An almost order-of-magnitude difference in leakage current is attributed to the larger grain sizes firmed in the film after annealing at 750° C. as compared to the grains formed at 700° C. Comparison to the most common high-k materials reveals the outstanding performance based on the combination of leakage current and dielectric constant for the 32-nm polymorphic BaTiO3-4-nm Al2O3 thin film stacks. X-ray photoemission analysis study of barrier heights for the metal-BaTiO3—Al2O3-metal structure point to using the polymorphic BaTiO3 interspersed between Al2O3 layers in tri-layered dielectric thin film capacitors.
In meeting the described needs in the art, the present disclosure first provides a capacitive component, comprising: a plurality of films, the plurality of films comprising: a first grained film component, the first grained film component comprising at least one of SrTiO3, BaTiO3, and (Ba, Sr)TiO3, and the first grained film component being characterized as being at least partially polymorphic crystalline in nature; a second film component contacting the first grained film component, the second film component optionally comprising Al2O3, and the first grained film component optionally defining an average grain size of less than about 10 micrometers.
Also provided are capacitive components, comprising: a plurality of films, the plurality of films optionally being disposed between a first electrode and a second electrode, and the plurality of films comprising: a first grained film component, the first grained film component being characterized as being at least partially crystalline polymorphic; a second film component contacting the first grained film component, the second film component optionally comprising Al2O3, and the plurality of films optionally having a dielectric constant, at 0 V, of from about 40 to about 140 and optionally a leakage current, measured at 1 MV/cm and 125 deg. C., of from about 10−7 A/mm2 to about 10−8 A/mm2.
Further provided are articles, the articles comprising a capacitive component according to the present disclosure.
Additionally provided are methods, the methods comprising discharging electrical energy from a capacitive component according to the present disclosure.
Further disclosed are methods, the methods comprising storing electrical energy in a capacitive component according to the present disclosure.
Also provided are methods, the methods comprising energizing an electrical load with energy discharged from a capacitive component according to the present disclosure.
Also provided are components, the components being made according to the disclosed methods.
Further provided are nano-grained films, comprising: a BaTiO3 film component comprising a Ba/Ti ratio of between about 0.8 and 1.06, a transition temperature of the nano-grained film being dependent on the Ba/Ti ratio, and the nano-grained film exhibiting a diffused phase transition, optionally whereby a temperature density of a dielectric constant of the nano-grained film is minimized.
Additionally provided are nano-grained films configured to exhibit a diffused phase transition, whereby a temperature density of a dielectric constant of the nano-grained film is minimized, wherein a transition temperature and the temperature density of the dielectric constant of the nano-grained film is tuned based at least on stoichiometry of one or more materials forming the nano-grained film.
Further provided are methods, comprising forming a nano-grained film according to the present disclosure.
Additionally provided are devices, comprising: one or more electrodes in electronic communication with a nano-grained film according to the present disclosure.
Further provided are methods, comprising operating a device according to the present disclosure.
Also provided are methods, comprising: tuning a Curie transition temperature of a nano-grained film that comprises a BaTiO3 film component comprising a Ba/Ti ratio of between about 0.8 and 1.06, a transition temperature of the nano-grained film being dependent on the Ba/Ti ratio, and the nano-grained film exhibiting a diffused phase transition, optionally whereby a temperature density of a dielectric constant of the nano-grained film is minimized, the tuning comprising modulating the Ba/Ti ratio.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various aspects discussed in the present document. In the drawings:
The present disclosure may be understood more readily by reference to the following detailed description taken in connection with the accompanying figures and examples, which form a part of this disclosure. It is to be understood that this invention is not limited to the specific devices, methods, applications, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed invention.
Also, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. The term “plurality”, as used herein, means more than one. When a range of values is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. All ranges are inclusive and combinable, and it should be understood that steps may be performed in any order.
It is to be appreciated that certain features of the invention which are, for clarity, described herein in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention that are, for brevity, described in the context of a single embodiment, may also be provided separately or in any subcombination. All documents cited herein are incorporated herein in their entireties for any and all purposes.
Further, reference to values stated in ranges include each and every value within that range. In addition, the term “comprising” should be understood as having its standard, open-ended meaning, but also as encompassing “consisting” as well. For example, a device that comprises Part A and Part B may include parts in addition to Part A and Part B, but may also be formed only from Part A and Part B.
High-k materials are widely used in a variety of integrated circuits, including FETs, DRAM and RRAM devices, input/output coupling circuitry. Metal-insulator-metal (MIM) capacitors with different high-k individual binary and ternary oxide insulators, e.g. HfO2 (k»20), Ta2O5 (k»25), TiO2 (k»100), ZrO2 (k»19-30), BaHfO3 (k»38), BaZrO3 (k»40), SrTiO3 (k»180), BaTiO3 (k»70-165), (Ba,Sr)TiO3 (k»200-750) have been fabricated. For capacitor applications, the key functional parameters are high capacitance and low leakage current.
Significant efforts have been undertaken to decrease the leakage current of MIM-capacitors. One approach is to combine two or more dielectrics into multilayer stacks, e.g., HfO2—Ta2O5, TiO2—ZrO2, Al2O3—HfO2—Al2O3, SiTiO3—Al2O3, (Ba,Sr)TiO3—Al2O3, ZrO2—Al2O3—ZrO2, and ZrO2/(Ta/Nb)Ox—Al2O3/ZrO2. Use of Al2O3 in the stacking structure was shown as an effective way to reduce leakage current. As Al2O3 has a relatively low dielectric constant (k»10), the other material can have a relatively higher k to maintain a high dielectric constant of the stack, and candidates include SfriO3 (STO), BaTiO3 (BTO) or (BaSr)TiO3 (BST).
Atomic Layer Deposition (ALD) is advantageous for fabrication of a nanoscale-conformal insulating thin-film capacitor materials. An excellent conformal step coverage is useful for extreme three-dimensional (3D) structures having a high aspect ratio, e.g., trench structures.
ALD allows precise stoichiometry control for ternary oxides, high thickness control and good doping control. In addition, ALD utilizes low growth and processing temperatures. In thin-film MIM-capacitors of thickness below 50 nm, interfacial and grain boundary-induced strains in polycrystalline films can drive defect formation, in turn affecting film insulator material electrical properties. While k»280 in bulk STO, it exhibits a smaller k (»100-180) in thin films. The effects of post-deposition annealing conditions and doping were explored to control oxygen vacancies formation in ALD-grown thin films.
By varying the stoichiometry, electrical performance can also be tuned. A thin seed layer can be used to help the overlying film to be crystallized more easily. This approach allows to reduce leakage current as well. For instance, a 5-nm thick STO seed layer annealed at 650° C. for 1 min with rapid thermal annealing (RTA) resulted in an improvement in the capacitance (2.7 μF cm−2 without a seed layer vs. 4.5 μF cm−2 with a seed layer) and a decrease in the leakage current density (10−1 A cm−2 without a seed layer vs, 10−5 A cm−2 with a seed layer at 1 V) of the main STO layer.
Also, a 3-nm thick STO seed layer annealed at 700° C. for 1 min with RTA resulted in capacitance increase of a 17 nm thick main STO layer by a factor of 5 and a IOW leakage current density, 10−7 A/cm2 at 0.8 V. As mentioned above, reduced leakage current was present in layered structures when Al2O3 was employed. While STO has been studied more widely, the potential of ALD-grown BTO thin films has not been fully explored.
Here, we utilize seed layering for nanocrystalline and polymorphic BTO (NP/BTO) growth and bi-layering with Al2O3 aiming to achieve the combination of high dielectric constant and low leakage current for NP/BTO-based planar MIM capacitors. The present disclosure provides, inter aria, the growth and properties of, e.g., a bi-layer BTO-Al2O3 stack, with Al2O3 layer between the BTO film and the top electrode. The thickness of the Al2O3 layer can influence leakage current. It is further demonstrated that the NP/BTO film thickness and morphology, in particular grain sizes, can affect leakage current. The findings show that ALD-grown and annealed BTO—Al2O3 MIM-stacks simultaneously exhibit a combination of high dielectric constant and low leakage that is superior to other high-k polycrystalline thin-film materials.
Atomic layer depositions of BTO thin films and BTO-Al2O3 bi-layer structures were performed in a Picosun R200 Advanced Reactor on (100)-oriented Si substrates with native oxide layer and Pt(111)/Ti/SiO2/Si(100) substrates (Gmek N2 gas of 6N purity was used as carrier gas.
ALD Growth of Ultrathin Al2O3 Layers
We performed ALD-growth of thin Al2O3 layers at T=350° C. using TMA (Trimethylaluminum, Sigma-Aldrich 97%) precursor and ozone as a reactant for the deposition. The thickness of the Al2O3 layer and corresponding growth per cycle (GPC) vary as the pulses number increases. The pronounced deviation from the linear growth behavior was observed below 40 pulses. The saturation of GPC occurs at 40 pulses as well and produces ˜0.92 Å. The uniformity of the Al2O3 layers over 100 mm2 remains above 99%.
ALD-Growth of BTO-Al2O3Bi-Layers
Absolut-Ba (Air Liquide, bis(1,2,4 triisopropylcyclopentadienyl)Ba, Ba(Cp)2), high-temperature stable Ti (IV) methoxide (TMO, Ti(OCH3)4, Alfa Aesar 95%) were used as precursors for Ba and Ti, respectively, and ozone (O3) as a reactant. For the first set of films a seed layer approach was employed, and »4-5 nm BTO seed layers were annealed at 700° C. for 5 min. before depositing a thicker BTO film at 350° C. Due to the lattice mismatch to Pt, a small amount of crystalline BTO forms during the ALD-process, as shown in the X-ray diffraction (XRD) scan revealed by a weak peak at »32° in 2θ (
The properties of MIM-capacitors using a stacking sequence according to
Raman spectra (
The surfaces for this set of films were examined after the deposition, after annealing at 700° C. and at 750° C. in N2 flow, and depositing 4-nm Al2O3. Confirming the XRD-results the as-deposited film reveals only small grains on the surface, while annealing results in grain growth and crystallization. That the Al2O3 layers in
For MIM-capacitors, TiN top electrodes of »45 nm thickness, a resistivity of 300-400 μΩcm, and a square base area of 90×90 μm2 were deposited at a power of 450 W utilizing a standard photolithography process and sputtering at room temperature for the »30 nm thick BTO films and BTO-Al2O3 bi-layer structures of stacking sequence shown in
Structural and Property Characterization
Grazing incidence X-ray diffraction (GI-XRD) and X-ray reflectivity (XRR) measurements were performed using a Rigaku Smartlab equipped with a Cu-source. Film thicknesses were extracted from XRR data by least squares fits to the modified Bragg equation. Raman spectra were collected in backscattering configuration z(x,x+y)z− using a single monochromator (XploRA, Horiba. Jobin-Yvon, Edison, N.J.) and a laser (4 mW, λ=532 nm) focused to a spot diameter of ≈10 μm at an intensity of 1.6×103 W*cm−2. Light was dispersed using a 2400 gr per mm grating and collected using a Peltier-cooled array detector. Surface morphology was probed using an Asylum Research MFP-3D atomic force microscope. The transmittance was measured using a Shimadzu UV-2501 PC spectrometer.
Electrical properties were measured in a metal-insulator-metal (WM) configuration on the samples grown on Pt(111)/Ti/SiO2/Si(100) substrates. The bottom electrode was contacted using Ag-paste. The MIM-structured samples were placed in a probe station (Lakeshore Cryotronics TTP4) and measured in air at room temperature and 125° C. utilizing a Keithley SCS-4200 electrometer.
XPS measurements were performed using a Physical Electronics VersaProbe 5000 under a base-pressure of ˜10−6 Pa. An Al-Kα source provided incident photons with an energy of 1486.6 eV at 10 kW mm−2. XPS spectra were collected with the pass energy of 23.5 eV. An electron neutralizer was used to neutralize the surface. Linear energy correction was applied in reference to the carbon spectra. The energy of the Cis peak of non-oxidized carbon was set at 284.8 eV. The detector was placed at the angle of 87.2° relative to the surface of the films.
Exemplary Results and Discussion
BTO Films and BTO-Al2O3Stacks
To investigate the influence of the Al2O3 layer thickness on the leakage current, layers of Al2O3 of 1 nm, 2 nm, and 3 nm in thickness were deposited on the BTO film as described above. The thicknesses of the layers were confirmed by XRR. The results of leakage current measurements at room temperature for slightly Ba-rich films after annealing at 500° C. are displayed in
It can be seen in
Comparing the films annealed at 700° C. with and without Al2O3 layer, one sees that a 4-nm amorphous Al2O3 layer reduces the current density by one order of magnitude below this value. Annealing at 750° C. increases the leakage current again by one order of magnitude. Without being bound to any particular theory, one can attribute this increase to the larger grains observed by AFM (see
The dielectric constant as a function of electric field for the same MIM-capacitors is shown in
The as-deposited MIM-structure has a very low field independent dielectric constant of 18 as expected for an amorphous film. After annealing, the dielectric constant for all MIM-devices shows a similar field-dependence with the film annealed at 700° C. exhibiting a value of 108 at electric field E=0 and the film annealed at 750° C. exhibiting a value of 130 at E=0, respectively. Both MIM-capacitor stacks exceed a value of 100. One can notice a good reproducibility between different Pt-BTO—Al2O3—TiN capacitors (
To test these devices for capacitance and leakage current, we performed additional testing under the defined conditions for the two MIM-structures with Al2O3 layer of 4 nm annealed at 700° C. and 750° C. (
To test these devices for capacitance and leakage current, we performed additional testing under the defined conditions for the two MIM-structures with Al2O3 layer of 4 nm annealed at 700° C. and 750° C. (
Band Alignment for the Pt-BTO-Al2O3—TiN Structure
To gain a deeper insight into the nature of the leakage current in the bi-layered stack, an effort was made to reconstruct a band alignment from the study of barrier heights for the Pt-BTOAl2O3—TiN structure. For collecting experimental data, we applied XPS technique which has been widely used for many years to explore the metal/dielectric interface formation and band alignment.
For this study, six samples were prepared: 1) commercially available metallized substrate with a 20-nm TiN film sputtered on SiO2/Si<100>; 2) as-deposited 10-nm thick Al2O3 film grown on the TiN/SiO2/Si substrate; 3) 10-nm thick BTO film grown on the TiN/SiO2/Si substrate; this film was annealed at 700° C. for 3 min in air; 4) 10-nm thick BTO film grown over Al2O3/TiN/SiO2/Si film; this film was annealed at 700° C. for 3 min in air; 5) commercially available metallized substrate with a 150-nm Pt film sputtered on SiO2/Si<100>; 6) 10-nm thick BTO film grown on the Pt/SiO2/Si substrate; this film was annealed at 700° C. for 3 min in air. In addition, we used magnetron-sputtered TiN as top electrodes to ensure that the process identically works for both bottom and top TiN/dielectric contact interfaces. The film thickness has been obtained from the XRR scans.
Stoichiometry and crystallinity for BTO films were confirmed from SEM/EDS and XRD data. For each sample, the XPS spectrum of C1s as well as the valence band and/or Fermi energy band spectra have been collected. The presence of carbon is due to unavoidable surface contamination. As we take the C1s lines as a standard for a linear calibration, the C1s spectra was fined by three Voigt (Gaussian/Lorentzian=70/30) functions. The XPS C1s spectra for the sample Al2O3—TiN is presented in
The Schottky barrier height (SBH), fn, which is determined as the difference between the conduction band minimum (CBM) of a dielectric, Ec, and the Fermi energy position of metal, EF, can be obtained using the band gaps 3.85 eV for BTO, determined experimentally (
The values of SBH can be thus estimated as fn=0.85 eV for Pt-BTO interface and fn=−3.2 eV for TiN-Al2O3 interface. Also, we notice the difference between the CBM of BTO and Al2O3 at the BTO-Al2O3 interface, that amounts 0.6 eV. The SBH values determined from the experimental data differs from the values of ideal Schottky barrier which is formed at an interface in the Schottky limit and can be estimated from the Schottky-Mott rule, ϕ8=Fm−χi, where Fm is the work function of the metal contact and χi is the electron affinity of the dielectric. Based on the reported work functions of TiN (Fm=4.6 eV) and Pt (Fm=5.6 eV) and the electron affinity of BTO (3.8 eV) and Al2O3 (2.58 eV), the SBH is 1.8 eV and 2.02 eV for Pt-BTO and TiN—Al2O3 interfaces, respectively. The presence of the surface contamination layer and point defects introduced at the film surface during fabrication are usually considered as the causes for the difference between experimentally observed and ideal Schottky barriers. The difference between experimental values of the SBH for Pt-BTO interface (fn=0.85 eV) and for TiN-Al2O3 interface (fn=3.2 eV) can explain the asymmetry in the electric-field dependences of leakage current and dielectric constant (
Comparison of Different High-k Oxide Thin Films
Comparing our results to a variety of other high-k oxides, both individual materials and multilayered structures, reveals the remarkable performance for the nanocrystalline polymorphic BTOAl2O3 thin film stacks (
Compared to the individual (without Al2O3) BTO film, a 2-nm thick Al2O3 allows one to decrease the leakage current by »2 orders of magnitude at 1 MV/cm, while a 3-nm thick Al2O3 layer reduces leakage current by »5 orders. A 4-nm thick Al2O3 layer thus provides substantially reduced leakage current, while it still preserves a high effective dielectric constant of the stack.
A bilayer stack that encompasses a 32-nm thick BTO film annealed at 700° C. and a 4-nm thick Al2O3 layer deposited over the BTO film exhibited dielectric constant 108 at 0V and 44 at 6.3V, respectively, while leakage current is 5×10−7 A/mm2 and 2.2×10−8 A/mm2 at 125° C. and room temperature, respectively.
A bilayer stack that encompasses a 32-nm thick BTO film annealed at 750° C. and a 4-nm thick Al2O3 layer deposited over the BTO film exhibits dielectric constant 130 at 0V and 53 at 6.3V, respectively, while leakage current is 2.5×10−6 A/mm2 and 1.3×10−7 A/mm2 at 125° C. and room temperature, respectively. Higher leakage current is attributed to the greater grain sizes in BTO film due to annealing at higher temperature.
Reconstruction of a band alignment for the Pt-BTO-Al2O3—TiN structure shows that Al2O3 layers located between TiN electrode and BTO can substantially reduce leakage current. In addition, the quality of BTO-Al2O3 interface should be taken into consideration.
Compared to common high-k materials the films presented in this work demonstrate a better overall performance considering both key parameters, dielectric constant and current density.
Additional Disclosure
Characterization and Electrical Testing of the BTO Films on TiN-Coated Substrates
BTO films were grown using Absolut-Ba (Air Liquide, bis(1,2,4 triisopropylcyclopentadienyl) Ba, Ba(Cp)2) and high-temperature stable Ti (IV) methoxide (TMO, Ti(OCH3)4, Alfa Aesar 95%) as precursors for Ba and Ti, respectively, and ozone (O3) as a reactant. The deposition was carried out at 350° C.
The first set of samples we investigated involved 28-nm thick BTO films grown on TiN-coated substrates. Taking the aforementioned RTA approach in mind, we performed RIP annealing at 700° C., 800° C., 850° C., and 900° C. Annealing time was varied from 1 to 30 sec. In all cases, N2 flow was used. Samples were investigated using XRD and SEM/EDS to identify the onset of BTO crystallization and to control the stoichiometry.
The representative XRD scans are presented in
The XRD scan for the BTO film annealed at 900° C. for 10 sec shows a weaker (110) peak than that for the samples annealed at 900° C. for 3 sec. This result indicates that longer annealing time at 900° C. leads to the partial degradation of the BTO phase. Annealing at 850° C. for 20 sec results in the (110) peak of the same intensity compared to that for sample annealed at 850° C. fix 3 sec. On the other hand, the (111) and (200) peaks are almost unseen in the XRD scan for the sample annealed at 850° C. for 20 sec. Based on XRD data, crystallization of the BTO thin film on TiN-coated substrate occurs after RTP annealing at 850° C. and at 900° C. both for 3 sec in N2 flow.
The surfaces for this set of films were examined after annealing at 850° C. for 3 sec and for 20 sec, and after annealing at 900° C. for 3 sec and for 10 sec. The AFM data are presented in
The average roughness (RMS) is small, around 0.2 nm, for the two films. An increase of the grain size with annealing temperature is clearly visible in
For MIM-capacitors, TiN top electrodes of ≈45 nm thickness and a square base area of 90×90 μm2 were deposited at a power of 450 W utilizing standard photolithography and sputtering at room temperature on the 28 nm thick BTO films annealed at 850° C. and at 900° C., that are crystallized or partially crystallized as determined by the XRD and AFM data. The electrical properties under applied electric field for two representative films are shown in
The relative dielectric constant at E=0 is ≈30 for both films. This result corroborates the XRD and AFM data that the films are partially amorphous. The TiN-BTO-TiN MIM-capacitors based on these films were tested for dielectric constant and leakage current at RT and 125° C. It can be seen from
To gain insight into the nature of leakage current, we considered different conduction mechanisms for the BTO film annealed at 900° C. Because the E-field dependence is symmetric in positive and negative bias directions, the analysis can be conducted for the positive upward bias. We consider Schottky emission, Poole-Frenkel (PF) emission and space-charge limited conduction (SCLC) mechanisms, which are commonly observed in perovskite oxides.
The relation between current density, J (or conductivity s), and voltage, V, for each of these mechanisms is:
In equations (1)-(3), A is the Richardson constant, T is the temperature, Φ is the height of the Schottky barrier, kB is the Boltzmann constant, q is the elementary charge, V is the applied voltage, co is the permittivity of free space, K is the optical dielectric constant, d is the sample thickness, c is a constant, E1 is the trap ionization energy, n0 is the concentration of the free charge carriers in thermal equilibrium, μ is the mobility of charge carriers, ε is the static dielectric constant and θ is the ratio of the free carrier density to total carrier (free and trapped) density.
As equations (1) and (2) show, Schottky and Poole-Frenkel emission are similar in terms of current-voltage relationship, but the first one is interface-limited, while the second one is bulk-limited. Representative dependences for these different mechanisms are shown in
Formation of the BTO over the post-deposition annealing occurs in accordance with the reaction: BaO+TiO2=BaTiO3. It means that crystallization implies 3 steps: 1) breaking of the Ba—O and O—Ti—O bonds, 2) diffusion of the Ba, Ti and O atoms, 3) formation of the BaTiO3 perovskite structure.
Characterization and Properties of BTO-Al2O3Stacks with Al2O3 Layer Between BTO and TiN Top Electrode
Fabrication of the TiN-BTO-Al2O3—TiN MIM-capacitors with an Al2O3 layer located between the BTO film and TiN top electrodes follows the steps presented in
Before depositing top Al2O3 layer, the XRD scans were collected to ensure that the BTO phase has been formed (
In order to show the influence of the thickness of the Al2O3 layer, we deposited 2-nm and alternately 3-nm thick Al2O3 layers on the annealed 25-nm thick BTO/TiN films.
The electrical properties under applied electric field for two representative BTO-Al2O3 films with 2-nm and 3-nm thick Al2O3 layer are shown in
The TiN-BTO-Al2O3—TiN WM-capacitors were also tested at RT and 125° C. Representative data collected for the BTO-Al2O3 stacks that contain BTO films annealed at 850° C. are shown in
Again, we considered different conduction mechanisms in order to identify possible reasons for high leakage current. The analysis of three conduction mechanisms was made as described above. The comparison of the results presented in
The transition voltage Vtr is 0.35 V in the TiN-BTOAl2O3—TiN MIM-capacitor, that is a little higher than Vtr=0.25 V in the TiN-BTO-TiN MIMcapacitor. The voltage required to fill the traps VTFL is 0.75 V for the TiN-BTO-Al2O3—TiN structure, which is the same as for the TiN-BTO-TiN film.
To investigate the bottom electrode's contribution to leakage current, we produced and tested the BTO-Al2O3 stacks on Ft-substrates. For this structure, the 28-nm thick BTO film was annealed at 950° C. for 2 min in N2 flow to have the sigh of BTO phase in XRD scan (
The 3.5 nm thick Al2O3 layer was deposited on the top of the annealed BTO film. For this BTO-Al2O3 stack, relative dielectric constant is 50 at E=0 at RT. Leakage current is as low as ˜10−8 A/cm2 at E=0 at RT and 125° C.
ALD-Growth of the BTO on TiN-Substrates Using a Seed BTO Layer
For seed layering, a thin BTO-seed layer of three different thicknesses (4 am, 6 nm, 9 nm) was deposited on the TiN-coated substrates and annealed at a 900° C. or 950° C. for 3 sec. Short annealing time was intentionally applied to avoid the oxidation of TiN bottom electrode. While there is no sign of crystallization of the 4-nm and 6-nm BTO-seed layers even after annealing at 950° C. in their XRD scans, weak (110) and (200) peaks indicate the onset of crystallization of the 9-nm thick BTO-seed layer after annealing at 900° C. for 3 sec (
We also deposited BTO-Al2O3 stacks over the annealed BTO-seed layers. Two stacking sequences for the BTO-Al2O3 structure were used: I) bottom 3-nm Al2O3+top 17-nm BTO layer; 2) bottom 17-nm BTO layer+top 3-nm Al2O3 layer. All BTO-Al2O3 stacks were deposited in one-step ALD growth procedure. After the deposition, whole structure was RTP annealed at 900° C. for 3 sec in N2 flow. The XRD scans is clearly demonstrate well defined (100), (110), (111) and (200) peaks for both stacking sequences, indicating the formation of the BTO phase. Crystallization happens in the film with top Al2O3 layer. This is unexpected result, as typically XRD shows no sign of crystallization of the BTO layer with top Al2O3 layer.
Characterization and Electrical Testing of the Al2O3-BTO-Al2O3 Tri-Layer Composite Stacks on TiN-Substrates
Fabrication of the TiN—Al2O3-BTO-Al2O3 TiN MIM-capacitors proceeds according to the steps presented in
The XRD data show a pure BTO phase on the Al2O3-BTO-Al2O3 structures annealed at 850° C. for 1 min and at 900° C. for 10 sec, while it demonstrates the presence of additional phases in the structures annealed at 900° C. for 1 min and at 900° C. for 2 min. The representative Grazing Incidence XRD (GIXRD) scans are presented in
Crystallization of BTO is shown in the Inlayer structure annealed at 900° C. for 10 sec. This is reflected in the XRD scan (in black color) with a strong (110) peak at ˜32° in 2θ and weak (100), (111) and (200) peaks at ˜23°, ˜38° and 44°, respectively. The XRD scan for the structure annealed at 900° C. for 1 min (in red color) shows a weak (110) peak from BTO phase and two peaks at 25° and ˜28° (denoted with arrows) from the secondary phase(s).
Annealing at 900° C. for 10 sec at a heating rate of 10° C./sec results in the XRD peaks of higher intensity (accounting for signal-to-noise) compared to that for sample annealed at 900° C. for 3 sec at a heating rate 50° C./sec (XRD scan in blue color). Without being bound to any particular theory, a lower heating rate and a longer annealing time at 900° C. may improve crystallization of the BTO phase.
The electrical properties under applied electric field for two representative Al2O3-BTO-Al2O3 structures are shown in
The asymmetric shape of the J-E dependence in this case reveals the effect of the interface between TiN top electrodes and the Al2O3-BTO-Al2O3 structure. On the positive bias side, the leakage current is practically the same for this structure and for the 28-nm thick BTO-Al2O3 stack annealed at 850° C. for 3 sec at a heating rate 50° C./sec. Thus, the lower heating rate and longer annealing does not reduce leakage current. On the other hand, we observe the influence of the metal-dielectric interface that results in reduction of leakage current at a factor of 10. Moreover, contraindicated tendency of the dielectric constant and leakage current behavior (dielectric constant goes down while current goes up) for the Al2O3-BTO-Al2O3 structure annealed at 900° C. for 10 sec. compared to the Al2O3-BTO-Al2O3 structure annealed at 850° C. for 1 min. indicates on the contribution of both internal interfaces, TiN—Al2O3 and Al2O3-BTO.
TEM Study of the BTO-Al2O3Stacks with Al2O3 Layer Between BTO and TiN-Substrate
Previous measurement revealed that the BTO film on TiN-substrate (which has a 20-nm thick TiN sub-layer over Si-substrate) has higher thickness than expected according to the XRR measurement of the BTO film on pure Si-substrate. The additional thickness could arise from penetration of oxygen atoms into TiN-substrate with sequential formation of TiO2 phase with the higher unit cell volume than TiN. We performed TEM measurement in order to check the presence of TiO2 phase and the quality of TiN-Al2O3 interface.
Shown in
We performed selected area electron diffraction (SAFD) of sub-layer in order to clarify phase composition of this layer. The electron diffractograms displayed (
We also collected EDS line scans in the direction perpendicular to the interfaces (
Briefly summarizing results, the combined effects of lower heating rate and longer annealing time in the RTA procedure improves the crystallization of the BTO phase. Due to better crystallization, dielectric constant increases to some extent. Analysis of the electrical tests and TEM data allow us to conclude that the quality of the interface between TiN substrate and BTO-Al2O3 stack has a primary effect on the leakage current.
Specifically, a substantial fraction of oxidized area (˜40%) of the TiN-substrate that evolves during the ALD deposition process at 350° C., Interfacial defect states formed in this area reduce the quality of the interface and prevent a decrease in leakage current. Thus, while the lower heating rate and longer RTP annealing time together improve BTO crystallization, it appears that they lead to even more oxidization of the TIN-substrate, and therefore leakage current remains unchanged.
Characterization and Electrical Testing of the BTO Films and Al2O3-BTO Stacks with a Seed BTO Layer on TiN-Substrates
For seed layering, a thin BTO-seed layer of two thicknesses, 6 nm and 9 nm, was deposited on the TiN substrates and RTP annealed at 900° C. for 3 sec. Short annealing time and a heating rate 50° C./sec were intentionally applied to avoid the oxidation of TiN bottom electrode. While there is no sign of crystallization of a 6-nm BTO-seed layer, weak (110), (111) and (200) peaks indicate the onset of crystallization of the 9-nm thick BTO-seed layer after annealing at 900° C. for 3 sec (black scans in
We also deposited BTO-Al2O3 stacks over the annealed BTO-seed layers. Two stacking sequences for the BTO-Al2O3 structure were used: I) bottom 2.5-nm Al2O3+top 18-nm BTO layer; 2) bottom 18-nm BTO layer+top 2.5-nm Al2O3 layer. All BTO-Al2O3 stacks were deposited by one-step process. After the deposition, the whole structure was RTP annealed at 900° C. for 3 sec in N2 flow. The representative XRD scan (red in
The TiN-BTO-TiN and TiN—Al2O3-BTO-TiN MIM-capacitors based on the films using seed layering were tested for dielectric constant and leakage current at RT and 125° C. Representative data are displayed in
Further Testing Results and Analysis
Additional device-to-device variation testing has been performed for two most promising MIM structures that showed good results. The characteristic parameters initially identified for both structures and correspondent specifications are summarized in Table 2 below. The results are obtained using data collected on 3 devices for each structure.
We collected electrical data on a statistically significant number of MIM-capacitors, specifically on 20 and 22 devices for BTO-Al2O3 composite structure annealed at 700° C. and 750° C., respectively. For all MIM-structures the bottom electrode is Pt and the top electrode is TiN. These data are displayed in
In
Device-to-device reproducibility was present. Specifically, dielectric constant varies at 7.7% and 4.3%, and leakage current density (at 1 MV/an) varies at 17.9% and 18.7% for Pt-BTO-Al2O3—TiN MIM-capacitors annealed at 700° C. and 750° C., respectively. Significantly, even with this variation the MIM caps annealed at 700° C. yield results that are better than the 10−8 A/mm2. These results are not only the best reported combination of low-leakage and high dielectric permittivity for a thin-film polycrystalline ceramic; further, variation in their properties is not unreasonable given that the data are collected on initial laboratory-scale devices.
Our results demonstrate that several factors can be important for minimizing increases in leakage that arise during annealing, including, e.g., preserving the integrity of the BTO-metal interface, and limiting annealing to a single step. We expect that leakage involving all TiN-electroded BTO-Al2O3 capacitors can be reduced with additional investigation beyond the limited budget and scope of the present project (e.g., dielectric stoichiometry and phase, seed layer procedure, number of annealing steps, annealing atmosphere and flow rates, time-temperature profile, number of layers and respective thicknesses).
Additional Disclosure
Atomic layer depositions of semi-amorphous Ba(OH)2—TiO2 laminates of ˜50 nm total film thickness on Pt(111)/Ti/SiO2/Si(100) substrates (Gmek Inc.) were conducted in a Picosun R200 Advanced Reactor. The cation-precursors were Ahsoiut Ba (Air Liquide, Ba(iPr3Cp)2), kept at 473 K, and titanium-isopropoxi de (Alfa Aesar, Ti(iOPr)4), kept at 388 K. For both of them H2O, kept at room temperature, served as reactant. High purity N2 gas (99.9999%) was used as carrier gas and the growth temperature was 563 K. The pulse and purge times were 1.6/6 s for Ba(iPr3Cp)2 and 0.1/10 s for H2O for the Ba—O subcycle, and 0.3/1 s for Ti(iOPr)4 and ⅓ s for H2O for the Ti—C) subcycle. An initial 12 Å thick layer of TiO2 was deposited on all substrates to improve uniformity.
In order to vary the overall composition of the films, the repeat number for the Ba-subcycle was kept constant, while the repeat number for the Ti-subcycle was varied between 42 and 55. A sequence of 10 total repeat units of alternating subcycles, as described previously, resulted in a total film thickness of ˜50 nm.
Metal-insulator-metal (MIM) capacitors were produced by depositing ˜80 nm thick 90×90 μm2 squares of Pt before or after (for one stoichiometric sample) annealing, utilizing photolithography and sputtering at room temperature. EAT-situ annealing under an over-pressure of 5 psi O2 was conducted using the following annealing sequence: the samples were heated to 1023 K with a rate of 4 K·min−1, kept at 1023 K for 12 hours, cooled to 353 K at a rate of 1 K·min−1. A subsequent step with heating to 433 K (3 K·min−1) followed by cooling to 373 K at a slow rate of 0.5 K·min−1 was applied to ensure a slow cooling through the Curie temperature of bulk BaTiO3 (TC=396 K).
The grazing incidence X-ray diffraction (GI-XRD) scans were performed on a Rigaku Smartlab using Cu—Kα radiation. The lattice parameters were extracted from least squares fits utilizing the WinCSD program package.
Cross-sections of the MIM-capacitors for high resolution transmission electron microscopy (HR-TEM) were prepared in a Helios Nanolab 600i (FEI, USA) Scanning Electron Microscope (SEM)/Focused Ion Beam (FIB) dual beam system equipped with gas injectors for W and Pt deposition and an Omniprobe micromanipulator (Omniprobe, USA). After depositing a 2 μm thick protective Pt layer, milling using a 30 key Ga+ ion beam resulted in a cross-section area of 5×5 μm2, which was subsequently polished with 5 keV and 2 keV Ga+ ion beams, respectively. These MIM-cross sections were investigated utilizing a Titan 80-300 operated at 300 kV, which is equipped with a high-angle annular dark-field (HAADF) detector (Fischione, USA), a spherical aberration (Cs) probe corrector and a post-column Gatan image filter (GIF). Digital Micrograph (Gatan, USA) and Tecnai Imaging and Analysis (FEI, USA) software were used for the image processing.
X-ray photoelectron spectroscopy (XPS) measurements were conducted using a Physical Electronics VersaProbe 5000 under a base-pressure of ˜10−6 Pa. An Al-Kα source provided incident photons with an energy of 1486.6 eV at 10 kW mm−2. The XPS spectra were collected with the pass energy of 23 eV. An electron neutralizer was used to neutralize the surface. Linear energy correction was applied in reference to the carbon spectra. The energy of the C1s peak of non-oxidized carbon was set at 284.8 eV. The detector was placed at the angle of 87.2° relative to the surface in order to collect the XPS signal from a larger volume of the films. For MIM-capacitors, TiN top electrodes of 45 nm thickness, a resistivity of 300-400 μΩcm, and an area of 90×90 μm2 were deposited at a power of 450 W utilizing a standard photolithography process and sputtering at room temperature for the 30 nm thick NP/BTO films and NP/BTO-Al2O3 bi-layer structures of stacking sequence shown in
The electrical properties of the MIM-capacitors were measured in a probe station (Lakeshore Cryotronics TTP4) utilizing a Keithley SCS-4200 electrometer for collecting frequency dependences (10 kHz-1 MHz) of capacitance & loss tangent and a Precision Tester (Radiant Technologies, Inc.) for collecting polarization hysteresis loops. The measurements were performed in air at room temperature and under vacuum of ˜10−5 Torr over a temperature range of 190-420 K, on cooling and heating, at a constant rate of 5 K min−1.
Raman spectra were collected in backscattering configuration z(x, x+y)
Material Characterization
Four BTO thin films with varying Ba/Ti ratio were grown by ALD and were characterized by XRD, RBS, TEM, XPS, and Raman scattering techniques. Details on the structural characteristics of the samples are provided elsewhere.
Room-temperature X-ray diffraction scans, collected after the annealing step reveal the presence of polycrystalline BTO in the perovskite structure for all samples and, independent of the composition, no additional peaks are detected. The GI-XRD patterns point towards a cubic symmetry or a marginal tetragonal distortion. However, Raman spectra clearly show the tetragonal symmetry for the perovskite in coexistence with the hexagonal BTO polymorph within all thin film samples. The Ba/Ti-ratio values have been determined using RBS measurements. The details of the RBS analysis are provided elsewhere.
In the present work, we additionally investigated a stoichiometric (Ba/Ti=1.01) sample by TEM, where the top electrodes were deposited after the annealing process. A cross section of the MIM-capacitor was examined between the top and bottom Pt electrodes to unravel the influence of the presence/absence of a top electrode during the annealing process on the crystallite size and resulting physical properties.
The valence states of Ti and Ba and their possible change with compositional variation have been probed by XPS. The Ti and Ba spectra and their fitting are presented in the Supporting Information.
The intensity of the line originating from the Ba2+ ions from the bulk of the films monotonically increases, while the intensity of the line corresponding to the Ba2+ on the surface systematically decreases with increasing Ba/Ti ratio. Independent of the composition, no recharging effects of the cations is observed.
Dielectric Study
Frequency dependences (from 10 kHz to 1 MHz) of the capacitance and loss tangent were collected within temperature intervals of 190 K<T<420 K for the films with Ba/Ti ratios of 0.8, 0.92 and 1.01, and between 250 K and 420 K for the film with a Ba/Ti ratio of 1.06. First, the samples were cooled down from room temperature to 190 K/250 K, followed by heating up to 420 K and a subsequent cooling to room temperature. A negligible frequency dependence of the permittivity and loss tangent was observed within the investigated temperature intervals for all samples. Representative temperature dependent data obtained at 100 kHz for four samples with the top Pt electrodes deposited before the annealing procedure are depicted in
While a broad, but at the same time, rather pronounced maximum around 200 K for a Ba/Ti ratio of 0.8 is present, this maximum becomes smoother with increasing Ba-content and practically vanishes at the stoichiometric composition. However, in the Ba-rich sample the scenario is vastly different as the loss tangent not only increases with temperature, but is in general higher than for all other samples. This behaviour might indicate (without being bound to any particular theory) the segregation of space charges at grain boundaries Considering the formation of Schottky defects as the main source for off-stoichiometry, the amount of oxygen vacancies is higher in Ba-rich than in Ti-rich sample (see equations (2) and (3) below), so space charges might form more readily in this case. To further consider the influence of the leakage current on the temperature behavior of losses, w e provide the electric Held dependences of current density (J-E) for the films with different Ba/Ti-ratio. The dependences depicted in
The maximum in ε(T) is indicative of a phase transition in ferroelectric materials. The total shift of the peak temperature Tm over the studied frequency range cannot be clearly determined because of its broad occurrence. Nevertheless, it is worth mentioning that the weak frequency dispersion of Tm should still be present due to the diffuse type of the transition as described below Since ε(T) exhibits thermal hysteresis, a first-order ferroelectric phase transition should be present, which is similar to bulk BTO. A progressive reduction of the hysteresis with increasing Ba/Ti ratio is observed. The hysteresis exhibits the largest value of 18 K for the most Ti-rich sample (Ba/Ti=0.8), continuously decreases to 10 K for the nearly stoichiometric sample (Ba/Ti=1.01) and ultimately shrinks to 5 K for the most Ba-rich sample. Compared to the single-crystal counterparts and larger grain ceramic specimens with stoichiometric composition, the transition temperature drops dramatically. This decrease of TC may relate to the reduced crystallite sizes, as analogous shifts in the ferroelectric transition temperature w ere observed in a number of ceramic and thin film samples: e. g., the TC was registered at 379 K for 50-nm and 30-nm ceramic samples and at 333 K for grain sizes of 22 nm. In analogy, the decrease of the Curie temperature was reported for polycrystalline BTO films as a function of the film thickness and grain size.
To probe how the crystallite size affects the temperature behaviour of dielectric parameters fix the present thin films, and thereby disentangle the size effect from a compositional effect, we also investigated the stoichiometric (Ba/Ti=1.01) sample with the top electrodes deposited after the annealing step. In this case, the crystallites underneath the top electrodes are larger and the distribution of grain sizes is different from the sample, in which the top electrodes were deposited before the annealing procedure (see
The bigger grains are also clearly visible in the TEM image displayed in
Taking into account similar fabrication conditions, film thicknesses, and grain sizes (see
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The decrease of TC because of grain size reduction is typically accompanied by the broadening of the maximum and decreasing of the dielectric constant. Table 1 shows how the maximum dielectric constant, εm, changes with composition variation. The room temperature dielectric constant as a function of frequency for the films with Ba/Ti=0.8, 0.92, 1.01 and for the film with Ba/Ti=1.01 with top electrodes after annealing is depicted in
where Δ and ξ are empirical parameters related to the transition diffuseness and to the character of the phase transition, respectively. The parameter ξ is the peak broadening that indicates the degree of diffuseness. The parameter ξ can take values between 1 for a typical ferroelectric behaviour and 2 for the so-called “complete” DPT. The solid curves depicted in
Due to the wide distribution of grain sizes, there is a range for the TC in a DPT, so the peak temperature Tin can be regarded as an average TC (correlated to the average grain size). Keeping this in mind, we use the term phase transition temperature for the peak temperature.
Accounting average grain sizes of 8-12 nm in all compositions (see
While Pmax remains almost unchanged over the phase transition region for all compositions, Prem exhibits a non-monotonic behaviour with a weak and wide hillock around Tm for the Ti-rich films (Ba/Ti=0.8, 0.92) and with more pronounced and narrower maxima for the stoichiometric and the Ba-rich (Ba/Ti=1.06) samples. Considering practically similar grain sizes for all compositions, such a difference indicates that the latter two films contain more crystallites with stable domains or domain structure, which contribute to the polarization in zero electric field. These crystallites are likely more strained and therefore should have a higher ratio of tetragonality (c/a) or lower symmetry.
Furthermore, the remnant polarization, although approaching zero at elevated temperature, does not vanish above Tm for these two samples, implying that there are residual strains in the vicinity of the DPT on the high-temperature side that preserve the polarization within the grains. For Ti-rich samples, the remnant polarization remains almost zero over the entire temperature region. Therefore, the samples are expected to have more strain relaxed crystallites with minor or no distortion from cubic symmetry c/a->1). The room-temperature hysteresis loop for the stoichiometric sample with top electrodes deposited after the annealing step is displayed in
We show the J-E response for the stoichiometric film (Ba/Ti=1.01) with top Pt electrodes deposited after the annealing step in
However, the difference between
From a microscopic point of view, the shift of the ferroelectric transition temperature in BTO is a strain/stress mediated phenomenon for any kind of effect (including any interfacial and gradient effects). Contrary to epitaxial films, the strain due to the lattice mismatch between substrate and film has a negligible influence on the structure of polycrystalline BTO films. As TEM images show (see
For compositional effects within the lattice the strain arises from the defects formed during the crystallization of BTO, so called regard strain (or chemical pressure).
In off-stoichiometric BTO the following types of partial Schottky detects are typically considered
Now we estimate the strain due to the presence of partial Schottky defects, with respect to stoichiometric deviations in the chemical formula. For this purpose, we use the results of calculations made by Freedman et al for strontium titanate (STO).52 Since BTO is very similar to STO in terms of chemical bonding, the perovskite crystal structure, and lattice parameters, the estimation of the chemical strain in BTO using these results seems appropriate. The local strains imposed by different defects such as oxygen vacancies (VO), strontium vacancies (VSr), titanium vacancies (VTi), strontium-oxygen divacancies (VSr-VO), and titanium-oxygen di vacancies (VTi-VO) determined in the literature are provided in Table 2. Here, εc is the chemical strain (Δa/a), and δ denotes the deviation from stoichiometry that specifies the number of defects per chemical unit. Positive Vegard strain results in lattice expansion, and negative Vegard strain in lattice contraction.
Our Ti-rich samples can be treated as Ba1-δTiO3-δ, while Ba-rich samples as BaTi1-δO3-2δ in accordance with equations (2) and (3), respectively. First we estimate the contribution of the partial Schottky defects to the strain. For this, we calculated the strain εc which should be created if a) only isolated vacancies are introduced, and b) if only divacancies (and additional VO for Ti-deficient films to maintain charge balance) are introduced. For the stoichiometric composition (δ=0) we assume an unstrained state (εc=0).
The calculated strain versus Ba/Ti ratio is displayed in
Comparison of the estimated values of the strain with experimental values allows us to conclude that the strain produced by divacancies exhibits a similar trend as the experimentally observed strain with negative strain on the Ti-rich side and positive strain on the Ba-rich side. However, the strain obtained using lattice parameters from XRD is smaller than the theoretically predicted strain arising from partial Schottky defects. For possible sources of strain relaxation, the following contributions could be considered: with respect to the internal stress at the grain boundaries, different mechanisms of its evolution were suggested, and there is not a consensus so far. Although many calculations show that the driving force for the internal tensile stress is surface energy reduction due to grain boundary formation, the measured value of this stress is much lower than that attributed to compressive stress due to insertion of additional atoms into the grain boundaries as a way to relax the tensile stress in the film.
We do not observe any segregation of cations at the boundaries from TEM, and therefore one can (without being bound to any particular theory) assume that quite high internal tensile stress is present in our samples. This suggestion is supported by the fact, that several polymorphs (cubic, tetragonal and hexagonal) are formed for all compositions due to the non-equilibrium state. This internal stress at the grain boundaries could facilitate the relaxation of the strain due to partial Schottky defects located inside crystallites. Regarding the second possible source, we observe compositional inhomogeneity from elemental mapping in TEM cross sections. This spatial off-stoichiometry likely occurs in order to lower the total energy and therefore might also relax the local strain induced by Schottky defects.
Raman Scattering Study
To complement the dielectric study, we conducted a detailed analysis of the Raman spectra collected in the temperature range from 123 K to 473 K (heating cycle) for the two thin films with lowest and highest Ba/Ti-ratio, 0.8 and 1.06, respectively. All spectra were collected in areas of the film surface between the top Pt electrodes. It should be mentioned that the Raman spectra for samples with top electrodes deposited before and after annealing are similar, which means that the microstructure between the top electrodes is basically identical independent of the top electrodes deposition procedure.
The temperature dependent Raman spectra collected for the samples with Ba Ti-ratios of 0.8 and 1.06 qualitatively look similar to the room-temperature spectra displayed in
The 520 cm−1 peak primarily represents the A1(TO3) component of the A1(TO) spectrum of t-BIO. As was shown recently, the frequency of the 520 cm−1 mode of t-BTO gradually decreases and its width broadens until the mode almost disappears above the ferroelectric transition in a polycrystalline BTO thin film. For the hexagonal polymorph a very prominent ˜620 cm−1 peak is assigned to the A1g mode. As seen in
In our Raman spectra, the situation is more complicated due to the presence of a polymorphous mixture in all samples. When a soft mode is overdamped or even unavailable in a material with structural disorder, it is appropriate to obtain information about the phase transformation by monitoring the temperature behaviour of the spectroscopic parameters of other modes, which are sensitive to the symmetry of the structure. Considering all these factors, we based the analysis on separately evaluating the temperature behaviour of the frequency, integrated intensity, and FWHM (full width at half maximum) for the 520 cm−1 (t-BTO) and 620 cm−1 (h-BTO) peaks. Bose-Einstein correction has been performed prior to the data analysis of structural phase transitions in addition, fitting with a Lorentzian lineshape has been applied following the methodology described in detail previously.
Analysis of both peaks for the Ba-rich sample indicates that the structural transformation of both phases, t-BTO and h-BTO, occurs simultaneously and/or facilitates each other. The observation of the phase transition in the Raman study for the sample with a Ba/Ti-ratio of 1.06 allows a deeper insight into the nature of the structure transformation. Although the phase transition region observed in the Raman spectra includes the transition temperature obtained in dielectric measurements at 350 K to 355 K, the Raman study indicates that the transformation has an extended character and covers a wider temperature range up to 420 K.
Without being bound to any particular theory, there are two reasons that might cause such a difference: the sample location, at which the Raman spectra were collected (area between top electrodes) might have bigger crystallites in addition to the smaller ones below the electrodes, which are probed in dielectric measurements or the higher losses, which are detected in this sample, could mask additional features that occur during the phase transition for the dielectric measurements. This concerted phase transition of both polymorphs may contribute to the unprecedented increase of the Curie temperature compared to the stoichiometric composition.
In summary, provided is a novel route to manipulate a ferroelectric phase transition in nanograined ferroelectric thin films. The presented approach is based on the enhanced metastable cation solubility in nanograined polycrystalline BTO thin films, which results in the formation of Schottky defects. The present disclosure comprises a number of various, independent measurements investigating the structural as well as electrical properties, which rule out other possibilities and are all consistent with the formation of Schottky defects.
The presence of Schottky defects, in particular the cation ratios, in all our films were confirmed from Rutherford backscattering spectrometry (RBS). The Ba/Ti-ratio values have been determined using RBS measurements. The details of the RBS analysis are provided elsewhere. Also, the increase of lattice parameters on Ba-rich side indicates the increased number of vacancies. The latter is consistent with a twice higher number of oxygen vacancies in the Ba-rich samples compared to the Ti-rich samples in accordance with equations (2) and (3). The absence of any additional secondary phases besides the hexagonal polymorph, together with the lack of cation segregation at the grain boundaries and film-substrate interfaces confirm that the off-stoichiometry is accommodated within the BTO crystallites. Moreover, the independence of the ratio of hexagonal to perovskite polymorph to the Ba/Ti-ratio and the systematic change of the lattice parameter indicate that cation defects are located in the perovskite phase.
Measurements of the temperature dependence of the dielectric constant reveal that the transition temperature changes linearly from 212 K to 350 K as the Ba/Ti ratio increases from 0.8 to 1.06 for films with average grain sizes of 8-12 nm. A significant reduction in the temperature dependence of the dielectric permittivity that can be desired for some practical applications is observed and arises from a completely diffuse phase transition for all compositions. However, the degree of diffuseness slightly decreases from 650 for a Ba/Ti-ratio of 0.8 sample to ˜565 for 1.06. For two nearly stoichiometric films (Ba/Ti=1.01) with different processing sequences, a size effect manifests itself in the decrease of the Curie point from 390 K for crystallites with average size of 35 nm to 330 K for crystallites with average size of 12 nm. This allows to disentangle the contribution of the size effect to the transition temperature change from compositional effects. We propose (without being bound to any particular theory) that partial Schottky defects forming mostly divacancies (VBa-VO, VTi-VO) are created to accommodate the off-stoichiometry. However, the estimates show that internally imposed strain via chemical pressure should be higher than that registered by XRD. Therefore, the internal stress evolving at the grain boundaries during the crystallization process of the thin films in conjunction with a locally varying composition throughout the film are suggested to partially relax the local strain induced by Schottky defects inside the crystallites.
Temperature dependent Raman experiments confirm the transition temperature obtained from dielectric measurements. Monitoring the temperature behaviour of different modes corresponding to the hexagonal and perovskite BTO phases reveals that the presence of the hexagonal polymorph in addition to the perovskite phase influences the structural transformation on the Ba-rich side, while it is ineffective on the Ti-rich side. For the Ba-rich thin film, the Raman study indicates that although the phase transition region includes the transition temperature of 350 K determined from the dielectric measurements, structural reconstructions exhibit an extended character and occur over a wider temperature range up to 420 K.
Grain Sizes
The distribution of grain sizes was obtained from the TEM images for four samples with various Ba/Ti ratios. All evaluated samples had top Pt electrodes deposited before the annealing step.
A TEM cross section beneath uncovered area (between top electrodes) was also examined in a similar way. The distribution of grain sizes obtained from this area and the histogram fitting by a Gaussian function are depicted in
It is noted that top Pt electrodes deposited before annealing cause a mechanical clamping of the film (“sandwiched” between bottom- and top-Pt) and thereby suppress the grain growth during the annealing step. The grain growth is not suppressed as the film has an “open” surface, if Pt top electrodes are deposited after annealing.
XPS Data
The XPS Ti spectra for the films with Ba/Ti ratio of 0.8, 0.92, 1.01 and 1.06 and corresponding fits are presented in
The XPS Ba spectra for the films with Ba/Ti=0.8, 0.92, 1.01 and 1.06 are displayed in
Electrical Data
The I-V response for the films with different Ba/Ti ratio was shown in (Nanoscale, 2018, 10, 12515). However, in order to explicitly show that there is no correlation between conductivity and features in
The absolute value of the room temperature dielectric constant as a function of frequency has been presented in (Nanoscale, 2018, 10, 12515). In order to avoid the figure repetition in the present paper, we depicted this data in
Although Pt electrodes are described in some example embodiments, it should be understood that other electrode materials can be used. e.g., TiN, copper, graphite, titanium, brass, silver, and other conductive materials. Likewise, it should be understood that materials can be annealed before deposition of electrodes, but materials can also be annealed after deposition of electrodes.
Polarization Loops
Properties of ALD-Grown Nanocrystalline BaTiO3— Including Bilayer Structures with Al2O3 Thin Films
For the deposition of the nanocrystalline BaTiO3 (BTO) thin films we used a seed-layer approach with 4-5 nm BTO seed layers annealed at 700° C. for 5 mins before depositing a thicker BTO film at 350° C. A seed-layer approach is known to provide improved crystallinity and resulting dielectric properties for SrTiO3 (STO) thin films. The precursors used for BTO and Al2O3 deposition were: Absolut-Ba, Ti-methoxide, Trimethyl-Al, and O3. All annealing steps were conducted before depositing the Al2O3 layers. Due to the larger lattice mismatch to Pt compared to STO only a small amount of crystalline BTO forms during the ALD-process (see
The Raman spectra in
The surfaces for this set of films were examined after the deposition, after annealing at 700° C. in O2 flow, after annealing at 700° C. and at 750° C. in N2 flow followed by ALD-growth of 4 nm Al2O3. The as deposited partially/slightly crystallized film reveals only small grains on the surface corroborating the XRD-data in
Importantly, the dielectric properties of these nanocrystalline thin films are very sensitive to the Ba/Ti-ratio. This is shown in
Interestingly, the Ba/Ti-ratio also influences the ferroelectric transition temperature of these thin films as shown in
Based on these properties, we developed bilayers of these nanocrystalline BTO with thin amorphous Al2O3 layers to further reduce the leakage current and make them appealing candidates for high-k materials. The leakage current and dielectric parameters/characteristics were evaluated from MIM-capacitors produced as described above. In
It can be clearly seen from
The dielectric constant as a function of positive electric field for the same MIM-capacitors is shown in
Comparing these results to a variety of other high-k materials reveals the outstanding performance based on the combination of leakage current and dielectric constant for the BTO-Al2O3 thin film stacks (see
The following embodiments are illustrative only and do not serve to limit the scope of the present disclosure or the appended claims.
Embodiment 1. A capacitive component, comprising: a plurality of films, the plurality of films comprising: a first grained film component, the first grained film component comprising at least one of SrTiO3, BaTiO3, and (Ba, Sr)TiO3, and the first grained film component optionally being characterized as being at least partially polymorphic crystalline in nature; a second film component contacting the first grained film component, the second film component optionally comprising Al2O3, and the first grained film component optionally defining an average grain size of less than about 10 micrometers, optionally less than about 9 micrometers, optionally less than about 8 micrometers, optionally less than about 7 micrometers. optionally less than about 6 micrometers, optionally less than about 5 micrometers, optionally less than about 4 micrometers, optionally less than about 3 micrometers, optionally less than about 2 micrometers, or optionally less than about 1 micrometer.
The first grained film component can comprise one of SrTiO3, BaTiO3, and (Ba Sr)TiO3. BaTiO3 is considered particularly suitable. The first grained film component can be partially crystallized or even completely crystallized.
Embodiment 2. The capacitive component of Embodiment 1, wherein the first grained film component defines a grain size in the range of from about 0.01 to about 9 micrometers. The grain size can be from about 0.6 to about 7 micrometers, from about 0.8 to about 6 nm, from about 1 to about 4 micrometers, or even from about 1.3 to about 3.5 micrometers. The grain size can also be on the order of nanometers, tens of nanometers, or even hundreds of nanometers.
Embodiment 3. The capacitive component of any one of Embodiments 1-2, wherein the first grained film component defines a thickness in the range of from about 1 nm to about 50 nm. Thicknesses of about 1 to about 50 nm, or from about 3 to about 43 nm, or from about 5 to about 38 nm, or from about 8 to about 33 nm, or even from about 10 to about 27 nm are all considered suitable.
Embodiment 4. The capacitive component of any one of Embodiments 1-3, wherein the second film component defines a thickness in the range of from about 1 nm to about 50 nm. Thicknesses of about 1 to about 50 nm, or from about 3 to about 43 nm, or from about 5 to about 38 nm, or from about 8 to about 33 nm, or even from about 10 to about 27 nm are all considered suitable.
The total thickness of the first grained film component and the second film component can be, e.g., from about 5 to about 100 nm, from about 10 to about 90 nm, from about 15 to about 80 nm, from about 20 to about 75 nm, from about 25 to about 70 run, from about 30 to about 65 nm, or even from about 35 to about 55 nm. The total thickness of the capacitive component can be less than about 75 nm, or less than about 70 nm, or less than about 65 nm, or less than about 60 nm, or less than about 55 nm, or even less than about 50 nm or less than about 45 nm.
Embodiment 5. The capacitive component of any one of Embodiments 1-4, wherein the first grained film component defines a thickness, the second film component defines a thickness, and wherein the ratio of the thickness of the first grained film component to the thickness of the second film component is from about 50:1 to about 1:5.
Embodiment 6. The capacitive component of any one of Embodiments 1-5, wherein the plurality of films is characterized as having a dielectric constant, at 0 V, of greater than about 40. The dielectric constant can be, e.g., from about 40 to about 140, from about 45 to about 140, from about 50 to about 135, from about 55 to about 130, from about 50 to about 125, from about 55 to about 120, from about 60 to about 115, from about 65 to about 110, from about 70 to about 105, or even from about 80 to about 100. Dielectric constants between 50 and about 100, or between 50 and about 95, or between 50 and about 90, or between 50 and about 85, or between 50 and about 80, or between 50 and about 75, or between 50 and about 70, or between 50 and about 65, or between 50 and about 55 are all considered suitable.
Embodiment 7. The capacitive component of any one of Embodiments 1-6, wherein the plurality of films is characterized as having a dielectric constant, at 0 V, of from about 40 to about 100 or even to about 120.
Embodiment 8. The capacitive component of any one of Embodiments 1-7, wherein the plurality of films is characterized as having a leakage current, measured at 1 MV/cm and at 125 deg C., in the range of from about 1×10−1 A/mm2 to about 1×10−8 A/mm2.
Embodiment 9. The capacitive component of any one of Embodiments 1-8, wherein the plurality of films comprises a third film component. As one example, a component can include films layered as, e.g., Al2O3—BaTiO3—Al2O3.
Embodiment 10. The capacitive component of Embodiment 9, wherein the third film component comprises Al2O3.
Embodiment 11. The capacitive component of any one of Embodiments 9-10, wherein the third film component defines a thickness in the range of from about 1 nm to about 20 nm. The third film component can contact the first film component on a side other than a side where the first film component contacts the second film component.
Embodiment 12. The capacitive component of any one of Embodiments 1-11, wherein the plurality of films is disposed between a first electrode and a second electrode. One or both of the first electrode and the second electrode can comprise, for example, Ag, Cu, Au, Al, Be, Ca, Mg, Rh, Na, Ir, Cu, Zn, Ph, Ni, brass, bronze. TiN, a conductive polymer (e.g., polyfluorenes, polyphenylenes, polypyrenes, polyazulenes, polynaphthalenes, polyacetylenes, poly(p-phenylene vinylene), polypyrroles, polycarbazoles, polyindoles, polyazepines, polyanilenes, polythiopenes, poly(3,4-ethylenedioxythiophene), poly(p-phenylene sulfide), carbonaceous materials (e.g., graphite, graphene, carbon nanotubes), aluminum, LiF, Pd, brass, Pt, carbon steel, and the like.
As described elsewhere herein, a plurality of films can comprise three dielectric films stacked together, e.g., Al2O3—BaTiO3—Al2O3.
Embodiment 13. The capacitive component of any one of Embodiments 1-12, wherein the first grained film component comprises BiTiO3, and wherein the molar ratio of Ba to Ti is from about 0.80 to about 1.06.
Embodiment 14. A capacitive component, comprising: a plurality of films, the plurality of films optionally being disposed between a first electrode and a second electrode, and the plurality of films comprising: a first grained film component, the first grained film component being characterized as being at least partially crystalline polymorphic; a second film component contacting the first grained film component, the second film component optionally comprising Al2O3, and the plurality of films optionally having a dielectric constant, at 0 V, of from about 40 to about 140 and optionally a leakage current, measured at 1 MV/cm and 125 deg. C., of from about 10−7 A/mm2 to about 10−8 A/mm2.
The dielectric constant can be, e.g., from about 40 to about 140, from about 42 to about 135, from about 45 to about 120, from about 50 to about 110, from about 55 to about 105, from about 60 to about 100, from about 65 to about 95, from about 70 to about 90, or from about 75 to about 85.
As one example, a component can comprise (i) a first electrode that comprises one or more of Pt and TiN, (ii) a first grained film component that contacts the first electrode and that comprises at least one of SrTiO3, BaTiO3, and (Ba, Sr)TiO3, a second film component that contacts the first grained film component and that comprises Al2O3 (e.g., in at least partially amorphous form), and a second electrode that contacts the second film component and that comprises one or more of Pt and TiN.
Embodiment 15. The capacitive component of Embodiment 14, wherein the first grained film component defines a thickness, the second film component defines a thickness, and wherein the ratio of the thickness of the first grained film component to the thickness of the second film component is from about 50:1 to about 1:5. The total (combined) thickness of the first grained film component and the second film component can be, e.g., from 10 to 50 nm, from 15 to 45 nm, from 20 to 40 nm, from 25 to 35, nm, or even about 30 nm.
Embodiment 16. The capacitive component of any one of Embodiments 14-15, wherein the first grained film component defines a grain size of less than about 10 micrometers, optionally less than about 9 micrometers, optionally less than about 8 micrometers, optionally less than about 7 micrometers, optionally less than about 6 micrometers, optionally less than about 5 micrometers, optionally less than about 4 micrometers, optionally less than about 3 micrometers, optionally less than about 2 micrometers, or optionally less than about 1 micrometer. Grain sizes can also be in the range of from about 10 to about 1000 nm, or from about 15 to about 800 nm, or from about 20 to about 700 nm, or from about 50 to about 500 nm, or even from about 75 to about 250 nm. Thus, grains can be in the sub-micrometer size.
Embodiment 17. An article, the article comprising a capacitive component according to any one of Embodiments 1-16.
Embodiment 18. A method, comprising discharging electrical energy from a capacitive component according to any one of Embodiments 1-16.
Embodiment 19. A method, comprising storing electrical energy in a capacitive component according to any one of Embodiments 1-16.
Embodiment 20. A method, comprising energizing an electrical load with energy discharged from a capacitive component according to any one of Embodiments 1-16. Example electrical loads include, e.g., mobile devices, memory devices, medical instruments, automotive components, aerospace components, and the like. Essentially any electrical load can be energized by energy discharged from a capacitive component according to the present disclosure.
Embodiment 21. A component, the component being made according to any methods described herein.
Embodiment 22. The component of Embodiment 21, wherein the component is a component according to any one of Embodiments 1-16.
Embodiment 21 A nano-grained film, comprising: a BaTiO3 film component comprising a Ba/Ti ratio of between about 0.8 and 1.06, a transition temperature of the nano-grained film being dependent on the Ba/Ti ratio, and the nano-grained film exhibiting a diffused phase transition, optionally whereby a temperature density of a dielectric constant of the nano-grained film is minimized.
A film according to the present disclosure can have a thickness of from about 1 to about 100 nm, or from about 2 to about 50 nm, or even from about 3 to about 25 nm.
Embodiment 24. The nano-grained film of claim 23, wherein the transition temperature is the Curie temperature of the nano-grained film.
Embodiment 25. The nano-grained film of claim 23, wherein the nano-grained film comprises a hexagonal phase associated with at least a Ba-rich portion of the nano-grained film.
Embodiment 26. The nano-grained film of any one of claims 23-25, comprising a perovskite phase.
Embodiment 27. The nano-grained film of any one of claims 23-26, wherein the nano-grained film exhibits a dielectric constant of from about 84 on cooling to about 163 on cooling. Dielectric constant value of from about 85 to about 162, or from about 90 to about 155, or front about 95 to about 145, or from about 100 to about 135, or even from about 110 to about 120 are all suitable. Such values can depend on the stoichiometry of the Ba/Ti present in the film.
Embodiment 28. The nano-grained film of any one of claims 23-27, wherein the nano-grained film defines a thickness of from about 10 to about 100 nm.
Embodiment 29. The nano-grained film of claim 28, wherein the nano-grained film defines a thickness of from about 25 to about 75 nm,
Embodiment 30. The nano-grained film of claim 28, wherein the nano-grained film defines an average grain size of from about 5 to about 15 nm.
Embodiment 31. The nano-grained film of claim 30, wherein the nano-grained film defines an average grain size of from about 8 to about 12 nm.
Embodiment 32. The nano-grained film of any one of claims 23-31, wherein the Ba/Ti ratio is less than 1.00.
Embodiment 33. The nano-grained film of any one of claims 23-32, wherein the Ba/Ti ratio is greater than 1.00.
Embodiment 34. A nano-grained film configured to exhibit a diffused phase transition, whereby a temperature density of a dielectric constant of the nano-grained film is minimized, wherein a transition temperature and the temperature density of the dielectric constant of the nano-grained film is tuned based at least on stoichiometry of one or more materials forming the nano-grained film.
Embodiment 35. A method, comprising forming a nano-grained film according to any one of claims 22-34.
Embodiment 36. A device, comprising: one or more electrodes in electronic communication with a nano-grained film according to any one of claims 22-34.
Embodiment 37. The device of claim 36, wherein the device is characterized as a memory device, a power transfer device, a microwave device, or a surface acoustic wave resonator.
Embodiment 38. A method, comprising operating a device according to any one of claims 36-37.
Embodiment 39. The method of claim 38, further comprising operating the device such that the nano-grained film attains its Curie temperature.
Embodiment 40. The device of any one of claims 36-37, wherein an electrode comprises Pt.
Embodiment 41. The device of any one of claim 36-37, wherein an electrode comprises TiN.
Embodiment 42. A method, comprising: tuning a Curie transition temperature of a nano-grained film that comprises a BaTiO3 film component comprising a Ba/Ti ratio of between about 0.8 and 1.06, a transition temperature of the nano-grained film being dependent on the Ba/Ti ratio, and the nano-grained film exhibiting a diffused phase transition, optionally whereby a temperature density of a dielectric constant of the nano-grained film is minimized, the tuning comprising modulating the Ba/Ti ratio.
The present application is the National Stage Application of International Patent Application No. PCT/US2019/061266 (filed Nov. 13, 2019), which claims priority to and the benefit of United States Application No. 62/760,132, “High Permittivity And Low Leakage Dielectric Thin Film Materials” (filed Nov. 13, 2018); U.S. Application No. 62/907,405, “Nanocrystalline High-K Low-Leakage Thin Films” (filed Sep. 27, 2019); and U.S. Application No. 62/927,508 (filed Oct. 29, 2019). The entireties of the foregoing applications are incorporated herein by reference for any and all purposes.
This invention was made with government support under Contract No. N00014-15-11-2170, awarded by the Office of Naval Research. The government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/061266 | 11/13/2019 | WO | 00 |
Number | Date | Country | |
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62760132 | Nov 2018 | US | |
62907405 | Sep 2019 | US | |
62927508 | Oct 2019 | US |