1. Field of the Invention
The present invention relates to a high-power engine having an intake port with a plurality of branch passages, and to a vehicle equipped with the same.
2. Description of the Related Art
In an engine having a plurality of intake valves, the intake port (intake hole) branches into a plurality of branch passages so as to smoothly guide air to the plurality of intake valves. The wall portion between a plurality of branch passages of the intake port is referred to as a partition. An intake port having such a partition is disclosed in JP 6-272640 A (Patent Document 1), for example.
In general, high-power engines have longer-sized partitions than low-power engines in order to reduce intake resistance.
High-power engines are engines which have a maximum revolution speed of 10000 rpm or more, or engines in which the center axis of the cylinder forms an angle of from 10 degrees to 20 degrees with the center axis of an intake valve, or engines in which the center axis of the intake port forms an angle of from 30 degrees to 45 degrees with the center axis of the intake valve.
Recently, there are demands for engines used in two-wheeled motorcycles with enhanced transient output response and enhanced exhaust gas characteristics, as well as for engines used in four-wheeled automobiles.
In a high-power engine, further enhancing the transient output response and exhaust gas characteristics, while maintaining high steady-state output, requires sufficient optimization of the structure of the intake port.
An object of the present invention is to provide a high-power engine that offers an enhanced transient output response and enhanced exhaust gas characteristics while maintaining high steady-state output, and a vehicle equipped with the same.
The inventors of the present invention conducted experiments and examinations to find that a high-power engine having a longer-sized partition in the intake port suffers adhesion of fuel to the partition, and then the transient output response and exhaust gas characteristics are deteriorated, and the inventors devised the invention described below on the basis of the findings.
According to an aspect of the present invention, a high-power engine includes: a cylinder; a cylinder head provided to form a combustion chamber together with the cylinder, and having an intake port that guides air into the combustion chamber; a plurality of intake valves disposed to open and close at downstream opening ends of the intake port; and a fuel injection device disposed to inject fuel toward an inner wall of the intake port in a position that is further upstream than the intake valves, wherein the intake port has a plurality of branch passages separated by a partition to guide air respectively to the plurality of intake valves, and a ratio of a length of the partition with respect to a distance between the centers of adjacent ones of the intake valves is set to be not less than 0.45 nor more than 0.72.
In the high-power engine, the intake port has a plurality of branch passages separated by a partition, so as to guide air respectively to the plurality of intake valves. The ratio of a length of the partition with respect to the distance between the centers of adjacent intake valves is set to be not less than 0.45 nor more than 0.72, and the fuel injection device is disposed to inject the fuel toward the inner wall of the intake port in a position further upstream than the intake valves. In this case, the partition has a shorter length, and the fuel injection device injects fuel toward a position further upstream than the partition.
This prevents the adhesion of fuel to the partition and allows the fuel to be more efficiently guided into the combustion chamber. As a result, it is possible to enhance the transient output response and exhaust gas characteristics while maintaining high steady-state output.
The high-power engine may further include a throttle valve that opens and closes in a position further upstream than the intake port, and the fuel injection device may be disposed on a side where a stronger flow of air is produced than on another side when the throttle valve opens.
In this case, the fuel injection device is disposed on the side where a stronger flow of incoming air is produced when the throttle valve is opened, which promotes aerification of the fuel injected from the fuel injection device. This enhances combustion efficiency and further improves exhaust gas characteristics.
The high-power engine may further include an intake pipe having an inner space that communicates with the intake port, wherein the intake port and the inner space of the intake pipe may form an approximately linear-shaped air intake passage, the throttle valve may be provided such that its upper end opens to a downstream side and its lower end opens to an upstream side in the intake pipe, and the fuel injection device may be provided on an upper side of the intake pipe such that the fuel injection device injects the fuel toward a lower side of the inner wall of the intake port.
In the intake pipe, the upper end of the throttle valve opens to the downstream side and the lower end of the throttle valve opens to the upstream side. This produces a stronger flow of incoming air in the upper part, than in the lower part, in the linear-shaped air intake passage. In this case, the fuel injection device is provided on the upper side of the intake pipe such that the fuel injection device injects fuel toward the lower side of the inner wall of the intake port, and therefore the aerification of the fuel injected from the fuel injection device is promoted. This enhances combustion efficiency and further improves exhaust gas characteristics.
The angle between a direction in which the fuel injection device injects the fuel and a center axis of the intake port may be set to be not less than 42 degrees nor more than 55 degrees.
In this case, suitable mixed gas is formed in the cylinder. This further enhances the transient output response and exhaust gas characteristics.
The fuel injection by the fuel injection device may be started in a period in which the plurality of intake valves are closed.
When the fuel is injected in a period when the intake valves are closed, the amount of uncombusted fuel in the exhaust gas is reduced. Thus, the exhaust gas characteristics are further enhanced by starting the fuel injection while the plurality of intake valves are closed.
In this case, the fuel injected from the fuel injection device is more likely to adhere to the partition when the plurality of intake valves are closed, but the adhesion of fuel to the partition can be prevented by setting the partition shorter and disposing the fuel injection device such that the fuel is injected to a position further upstream than the partition. Accordingly, the improvements of the transient output response and exhaust gas characteristics are achieved remarkably.
According to another aspect of the present invention, a vehicle includes: a high-power engine; a wheel; and a transmission mechanism that transmits power generated by the high-power engine to the wheel, and the high-power engine includes: a cylinder; a cylinder head provided to form a combustion chamber together with the cylinder, and having an intake port that guides air into the combustion chamber; a plurality of intake valves disposed to open and close at downstream opening ends of the intake port; and a fuel injection device disposed to inject fuel toward an inner wall of the intake port in a position that is further upstream than the intake valves, wherein the intake port has a plurality of branch passages separated by a partition to guide air respectively to the plurality of intake valves, and a ratio of a length of the partition with respect to a distance between the centers of adjacent ones of the intake valves is set to be not less than 0.45 nor more than 0.72.
In the vehicle, the power generated by the high-power engine is transmitted to the wheel by the transmission mechanism. In the high-power engine, the intake port has a plurality of branch passages separated by a partition, so as to guide air respectively to the plurality of intake valves. The ratio of a length of the partition with respect to the distance between the centers of adjacent intake valves is set to be not less than 0.45 nor more than 0.72, and the fuel injection device is disposed to inject the fuel toward the inner wall of the intake port in a position further upstream than the intake valves. In this case, the partition has a shorter length, and the fuel injection device injects fuel toward a position further upstream than the partition.
This prevents the adhesion of fuel to the partition and allows the fuel to be more efficiently guided into the combustion chamber. As a result, it is possible to enhance the transient output response and exhaust gas characteristics while maintaining high steady-state output.
The high-power engine may further include a throttle valve that opens and closes in a position further upstream than the intake port, and the fuel injection device may be disposed on a side where a stronger flow of air is produced than on another side when the throttle valve opens.
In this case, the fuel injection device is disposed on the side where a stronger flow of incoming air is produced when the throttle valve is opened, which promotes aerification of the fuel injected from the fuel injection device. This enhances combustion efficiency and further improves exhaust gas characteristics.
The high-power engine may further include an intake pipe having an inner space that communicates with the intake port, wherein the intake port and the inner space of the intake pipe may form an approximately linear-shaped air intake passage, the throttle valve may be provided such that its upper end opens to a downstream side and its lower end opens to an upstream side in the intake pipe, and the fuel injection device may be provided on an upper side of the intake pipe such that the fuel injection device injects the fuel toward a lower side of the inner wall of the intake port.
In the intake pipe, the upper end of the throttle valve opens to the downstream side and the lower end of the throttle valve opens to the upstream side. This produces a stronger flow of air in the upper part, than in the lower part, in the linear-shaped air intake passage. In this case, the fuel injection device is provided on the upper side of the intake pipe such that the fuel injection device injects fuel toward the lower side of the inner wall of the intake port, and therefore the aerification of the fuel injected from the fuel injection device is promoted. This enhances combustion efficiency and further improves exhaust gas characteristics.
The angle between a direction in which the fuel injection device injects the fuel and a center axis of the intake port may be set to be not less than 42 degrees nor more than 55 degrees.
In this case, suitable mixed gas is formed in the cylinder. This further enhances the transient output response and exhaust gas characteristics.
The fuel injection by the fuel injection device may be started in a period in which the plurality of intake valves are closed.
When the fuel is injected in a period when the intake valves are closed, the amount of uncombusted fuel in the exhaust gas is reduced. Thus, the exhaust gas characteristics are further enhanced by starting the fuel injection while the plurality of intake valves are closed.
In this case, the fuel injected from the fuel injection device is more likely to adhere to the partition when the plurality of intake valves are closed, but the adhesion of fuel to the partition can be prevented by setting the partition shorter and disposing the fuel injection device such that the fuel is injected to a position further upstream than the partition. Accordingly, the improvements of the transient output response and exhaust gas characteristics are achieved remarkably.
According to the present invention, it is possible to prevent the adhesion of fuel to the partition and hence to more efficiently guide the fuel into the combustion chamber. As a result, it is possible to enhance the transient output response and exhaust gas characteristics while maintaining high steady-state output.
a), (b), (c) shows perspective views illustrating the inverted shapes of three kinds of intake ports, and
The high-power engine 1 of
An intake port 20 extends obliquely downward from one side of the cylinder head 12 toward its center. A throttle body 21 and a funnel 22 are connected to the intake port 20 of the cylinder head 12. The throttle body 21 and the funnel 22 form an intake pipe. The intake port 20, the inner space in the throttle body 21, and the inner space in the funnel 22 form an approximately linear-shaped air intake passage.
A fuel injection device (hereinafter referred to as an injector) 30 for injecting fuel is provided on the upper side of the throttle body 21. Also, a throttle valve 31 is provided in the throttle body 21 and turned around a horizontal axis that crosses the center axis P2 of the intake port 20.
The axial center of the injector 30 (the direction in which fuel is injected) is set toward the lower side of the inner wall of the intake port 20 on the downstream side of the throttle valve 31. The throttle valve 31 turns in the direction shown by the arrow R such that its upper end opens to the downstream side and its lower end opens to the upstream side. The intake of air that flows in through the funnel 22 increases as the throttle valve 31 is opened. In this case, the throttle valve 31 guides the incoming air such that a strong flow of air is produced in the vicinity of the end of the injector 30, which promotes aerification of the fuel injected from the injector 30.
As will be described later, the intake port 20 has two branch passages. An intake valve 14 is positioned in the opening at the lower end of one branch passage of the intake port 20. Also, as shown in
As shown in
As shown in
As shown in
As shown in
In the high-power engine 1 of this embodiment, the angle θ1 between the center axis P0 of the cylinder 10 and the center axis P1 of the intake valve 14 is from 10 degrees to 20 degrees, and the angle θ2 between the center axis P1 of the intake valve 14 and the center axis P2 of the intake port 20 is from 30 degrees to 45 degrees.
Generally, the axial center of injecting direction of an injector is set toward the back of the valve head of the intake valve. This is for the purpose of reducing the adhesion of fuel to the inner wall of the intake port, so as to obtain an improved transient output response and improved exhaust gas characteristics of the engine.
However, as mentioned above, the axial center of the injector 30 of this embodiment is set toward the lower side of the inner wall surface of the intake port 20 in a position further upstream than the valve head 15a of the intake valve 15. As will be described later, this further improves the transient output response and exhaust gas characteristics.
a), (b), (c) shows perspective views illustrating the inverted shapes of three kinds of intake ports. That is,
As shown in
The wall portion between the branch passages 202 and 203 is herein referred to as a partition 200. The upstream part of the partition 200 is formed in the shape of “V”. The partition 200 separates the branch passages 202 and 203. A length L of the partition 200 along the axial direction is hereinafter referred to as a partition length. The partition length L is defined as a distance on the center line of the intake port 20 from the top surface of the valve seat 14b to the most downstream position of the V-shape of the partition 200 in the intake passage.
The intake port 20 of
As will be described later, this embodiment enhances the transient output response and exhaust gas characteristics of the engine 1 by using an intake port 20 having a partition length L that is shorter than the standard length.
Now, in order to optimize the partition length L of the intake port 20, the steady output value and output reduction in the transient state were measured with high-power engines 1 having intake ports 20 with different partition lengths L.
The steady output value is a maximum output that the high-power engine 1 provides in the steady state (the output provided when the throttle valve 31 is full opened). The output reduction in the transient state is the amount by which the steady output value falls when the throttle valve 31 is rapidly opened, and it corresponds to the required amount of fuel correction described below.
First, the method of measuring the output reduction in the transient state will be described.
In
As shown by the straight line “a”, the steady-state torque to be originally obtained increases in proportion to the opening ratio of the throttle valve, and remains constant after the throttle valve is full opened.
In general, as shown by the curve “b” and curve “c”, the transient torque exhibits smaller values, due to a delay of fuel delivery, than the steady-state torque that is proportional to the opening ratio of the throttle valve. Accordingly, corrections are usually made to increase the amount of fuel in the transient state, so as to obtain torque values that correspond to the steady-state torque values. The value of time integration of the difference between the straight line “a” and the curve “b”, or the difference between the straight line “a” and the curve “c”, corresponds to the amount of fuel correction that is required (hereinafter referred to as a required amount of fuel correction).
In the high-power engine having the transient output response of the curve “b”, the area between the straight line “a” and the curve “b” is smaller and the required amount of fuel correction is smaller. As a result, the consumption of fuel is reduced and so the amount of exhaust gas is also reduced.
On the other hand, in the high-power engine having the transient output response of the curve “c”, the area between the straight line “a” and the curve “c” is larger and the required amount of fuel correction is larger. As a result, the consumption of fuel is larger and the amount of hydrocarbons in the exhaust gas is larger.
In
The ratio X is used for the optimization of the partition length L because the optimum partition length L differs depending on the size of the high-power engine 1. Herein, the distance D between the centers of the intake valves 14 and 24 is used as an index (representative dimension) that expresses the size of the high-power engine 1.
“SUPERIORITY” in Table 1 shows the differences between the output reduction value of 100 at the ratio X of 1.72 and the output reduction values at the different ratios X, where a larger value of SUPERIORITY indicates a superior transient output response.
Higher steady output values are preferred. According to the results shown in
On the other hand, a smaller output reduction in the transient state indicates a superior transient output response. Also, a smaller output reduction in the transient state indicates a smaller amount of exhaust gas and superior exhaust gas characteristics. Accordingly, a smaller output reduction in the transient state is preferred. According to the results shown in
The results of
From these results, this embodiment sets the partition length L such that the ratio X is not less than 0.45 nor more than 0.72. In this case, the partition length L is short and the fuel is injected by the injector 30 to a position further upstream than the partition 200. This prevents the adhesion of fuel to the partition 200, and allows the fuel to be more efficiently guided into the combustion chamber 35. This enhances the transient output response and exhaust gas characteristics, while maintaining high steady output value.
Next, in order to optimize the position in which, and the angle at which, the injector 30 is attached to the throttle body 21, the transient output response was measured with high-power engines 1 having injectors 30 attached in different positions and at different angles and intake ports 20 with different partition lengths L.
The angle at which the injector 30 is attached is defined as an angle Φ between the axial center P3 of the injector 30 and the center axis P2 of the intake port 20.
In the example of
In the example of
Table 2 and
As shown in Table 2, four types, A to D, were used as combinations of the position of the injector 30 and the partition length L of the intake port 20, and the angle Φ of the injector 30 was set at 21 degrees, 31 degrees, 38 degrees, 42 degrees, 51 degrees, and 55 degrees in each of the four types A to D.
In the type A, the injector 30 was attached to the upper side of the throttle body 21, with a partition length L of 15 mm. In the type B, the injector 30 was attached to the upper side of the throttle body 21, with a partition length L of 55 mm. In the type C, the injector 30 was attached to the lower side of the throttle body 21, with a partition length L of 15 mm. In the type D, the injector 30 was attached to the lower side of the throttle body 21, with a partition length L of 55 mm.
In
A smaller differential area between transient IMEP and steady IMEP indicates a superior transient output response and enhanced exhaust gas characteristics.
In the types A and C with the shorter partition length L, the differential area between transient IMEP and steady IMEP decreases as the angle Φ of the injector 30 is made larger from 21 degrees, and becomes minimum in the range of angle Φ from 42 degrees to 55 degrees. Comparing the type A and the type C shows that the differential area between transient IMEP and steady IMEP decreases more markedly in the type A in which the injector 30 was attached to the upper side, than in the type C in which the injector 30 was attached to the lower side.
In contrast, in the type B in which the injector 30 was attached to the upper side and the partition length L was set longer, the differential area between transient IMEP and steady IMEP slightly decreases as the angle Φ of the injector 30 is increased from 21 degrees to 31 degrees, but the differential area between transient IMEP and steady IMEP increases as the angle Φ is increased from 31 degrees to 51 degrees.
In the type D in which the injector 30 was attached to the lower side and the partition length L was set longer, the differential area between transient IMEP and steady IMEP increases as the angle Φ of the injector 30 is increased from 21 degrees to 55 degrees.
It is thus seen that the transient output response and exhaust gas characteristics are enhanced in the type A and the type C in which the partition length L of the intake port 20 was as short as 15 mm, and the transient output response and exhaust gas characteristics are further enhanced in the type A in which the injector 30 was attached to the upper side.
These results show that a shorter partition length L is preferred, that attaching the injector 30 on the upper side of the throttle body 21 is preferred, and that positioning the injector 30 at an angle φ of not less than 42 degrees nor more than 55 degrees is preferred.
It is thought that attaching the injector 30 to the upper side of the throttle body 21 is preferred because of the following reason. When the throttle valve 31 opens in the direction shown by the arrow R of
It is also thought that setting the angle Φ of the injector 30 to be not less than 42 degrees nor more than 55 degrees enables suitable mixed-gas formation in the cylinder 10. Also, it is thought that setting the partition length L shorter prevents the fuel, injected from the injector 30, from adhering to the partition 200, and so the fuel can be efficiently guided into the combustion chamber 35.
Thus, in this embodiment, the injector 30 is attached on the upper side of the throttle body 21, the injector 30 is attached at an angle Φ of not less than 42 degrees nor more than 55 degrees, and the partition length L is set shorter than standard values such that the ratio X is not less than 0.45 nor more than 0.72.
Next, a relation between the injection starting timing of the injector 30 and an exhaust gas characteristic was examined.
In
A certain time length is required for the fuel injected from the injector 30 to flow into the combustion chamber 35 of the cylinder 10. This time length is determined by the speed of injection and the distance from the tip of the injector 30 to the valve heads of the intake valves 14 and 24. A delay time thus occurs from the time when the injector 30 starts injecting to the time when the fuel flows into the combustion chamber 35 in the cylinder 10.
Considering this time delay, it is seen from the measurements of
Accordingly, the exhaust gas characteristics can be improved by setting the injection starting timing of the injector 30 within the period in which the intake valves 14 and 24 are closed.
When the intake valves 14 and 24 are closed, the fuel injected from the injector 30 is more likely to adhere to the partition 200, but, the adhesion of fuel to the partition 200 can be prevented by setting the partition length L shorter and positioning the injector 30 such that the fuel is injected to a position further upstream than the partition 200. Accordingly, the improvements of the transient output response and exhaust gas characteristics are remarkably achieved.
As described above, this embodiment sets the partition length L such that the ratio X is not less than 0.45 nor more than 0.72. This prevents the adhesion of fuel to the partition 200 and allows the fuel to be more efficiently guided into the combustion chamber 35. This enhances the transient output response and exhaust gas characteristics while maintaining high steady output value.
Also, the injector 30 is attached on the upper side of the throttle body 21. This promotes aerification of the fuel injected from the injector 30. This enhances combustion efficiency and further improves exhaust gas characteristics.
Also, the angle Φ at which the injector 30 is attached is set to be not less than 42 degrees nor more than 55 degrees. This allows suitable mixed-gas formation in the cylinder 10. The transient output response and exhaust gas characteristics are further enhanced as a result.
Also, the injection starting timing of the injector 30 is set within periods in which the intake valves 14 and 24 are closed, which produces remarkable improvements of the transient output response and exhaust gas characteristics.
In the two-wheeled motorcycle 100 of
A seat rail 56 extends rearward from an upper part of the rear end of the body frame 51. A fuel tank 57 is provided on the body frame 51, and a main seat 58a and a tandem seat 58b are provided on the seat rail 56.
A rear arm 59 extends rearward from the rear end of the body frame 51. A rear wheel 60 is rotatably supported at the rear end of the rear arm 59.
The high-power engine 1 of
A transmission 65 is coupled to the high-power engine 1. A drive sprocket 67 is attached to the output shaft 66 of the transmission 65. The drive sprocket 67 is coupled to a rear-wheel sprocket 69 of the rear wheel 60 through a chain 68. In this embodiment, the transmission 65 and the chain 68 correspond to a transmission mechanism.
In the two-wheeled motorcycle of
The embodiment has described the intake port 20 having two branch passages 202 and 203, but the present invention is applicable to intake ports having three or more branch passages. In this case, the intake port has a plurality of partitions.
Also, in this embodiment, the throttle valve 31 turns in the direction shown by the arrow R and so the upper end opens to the downstream side and the lower end opens to the upstream side, but the throttle valve 31 may turn in the direction opposite to the arrow R such that the upper end opens to the upstream side and the lower end opens to the downstream side. In this case, it is preferable to attach the injector 30 on the lower side of the throttle body 21 such that the injector 30 injects fuel toward the upper side of the inner wall of the intake port 20.
Also, the embodiment uses the throttle valve 31 that opens/closes by turning, but a sliding-type throttle valve may be used, such as an ISC (Idle Speed Control) valve that opens/closes by reciprocating in a direction perpendicular to the center axis of the throttle body 21. In this case, it is preferable to attach the injector 30 to the throttle body 21 on the side where the throttle valve opens.
Furthermore, while the embodiment has described an application of the high-power engine of the invention to a two-wheeled motorcycle, the high-power engine of the invention is applicable to various kinds of vehicles, such as four-wheeled automobiles etc.
The present invention is applicable to various kinds of vehicles and the like, such as two-wheeled motorcycles, four-wheeled automobiles, etc.
Number | Date | Country | Kind |
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2004-239044 | Aug 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2005/013600 | 7/25/2005 | WO | 00 | 2/1/2007 |